CN113182447A

CN113182447A - Automatic change former of production

Info

Publication number: CN113182447A
Application number: CN202110418700.2A
Authority: CN
Inventors: 彭鹏; 贺有才; 刘祖刚
Original assignee: Chongqing Juyuan Stainless Steel Products Co ltd
Current assignee: Chongqing Juyuan Stainless Steel Products Co ltd
Priority date: 2021-04-19
Filing date: 2021-04-19
Publication date: 2021-07-30

Abstract

The invention relates to the technical field of pipe profile processing, and discloses automatic production molding equipment which comprises storage equipment, feeding equipment, a main body structure, a feeding structure and a processing structure. This automated production's former, through the storage incasement tubular product slide to the discharge gate under the baffle guide, start gear motor this moment and drive the branch material roller under gear motor effect and rotate and take out the storage case with single tubular product via the discharge gate, take out tubular product to the discharge gate outside after at the branch material roller, inside the silo that connects that tubular product entering feed roll top was seted up this moment, start servo motor forward and rotate this moment and drive the feed roll upset downwards, tubular product rolls to the dead lever head end under the gravitation effect this moment, tubular product head end joint is inside butt joint inslot this moment, and start servo motor reverse rotation again after tubular product wholly breaks away from the dead lever and drive the feed roll and reset and carry out next packing, the beneficial effect that does not need artifical manual material loading ware automatic feeding tubulation has been reached.

Description

Automatic change former of production

Technical Field

The invention relates to the technical field of pipe profile processing, in particular to automatic production molding equipment.

Background

The pipe bending machine can be roughly divided into a semi-automatic pipe bending machine, a full-automatic pipe bending machine and the like, is mainly used for laying and repairing pipelines in the aspects of electric power construction, highway construction, boilers, bridges, ships, furniture, decoration and the like, and has the advantages of multiple functions, reasonable structure, simplicity in operation and the like.

The existing full-automatic pipe bending forming equipment is not popularized, automatic feeding and pipe loading cannot be realized by the existing semi-automatic pipe bending forming equipment, the folded part is easy to reach the standard and becomes a defective product due to the fact that positioning protection is not available during machining, meanwhile, the existing pipe bending machine is used for fixing the tail end during machining and then utilizes a feeding shaft to further drive the whole machining, and the middle section of the pipe is easy to be driven and distorted under the front end machining bending.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides automatic production molding equipment which has the advantages that the automatic loading and pipe loading of a manual feeder is not needed, the pipe is positioned and protected during processing to prevent folding errors, the pipe is positioned and conveyed to be processed to prevent the whole pipe from being distorted, and the like, and the technical problems are solved.

(II) technical scheme

In order to realize the purposes that the automatic loading and the pipe loading are realized without a manual feeder, the pipe is positioned and protected during processing to prevent folding errors, and the pipe is positioned and conveyed for processing to prevent the whole pipe from being distorted, the invention provides the following technical scheme: an automatic production molding device comprises a storage device, a feeding device, a main body structure, a feeding structure and a processing structure, wherein the storage device comprises a storage box, a partition plate, a discharge port, a distributing roller and a speed reducing motor, the partition plate is arranged at the bottom of the inner side of the storage box, the discharge port is arranged at one side of the bottom of the storage box, the distributing roller is rotatably connected to the top of the discharge port and is connected with the speed reducing motor through a tail end, the feeding device comprises a feeding roller, a fixed rod, a receiving groove, a material guide plate and a servo motor, the tail end of the fixed rod is connected to the bottom of the storage box and is connected with the distributing roller through a head end, the receiving groove is arranged at the top of the outer surface of the feeding roller, the tail end of the material guide plate is connected to the side wall of the feeding roller, an output shaft of the servo motor is connected to the tail end of the feeding roller, the main body structure comprises a base, a fixed base and a butt groove, the fixed base is fixedly arranged at the front end of the top of the base, the butt joint groove is seted up in fixed baseplate top tail end, feeding structure includes driving roller, recess, gyro wheel, ring gear and asynchronous machine, the recess is seted up in driving roller middle-end and inboard connection gyro wheel, ring gear fixed mounting is in the driving roller bottom, asynchronous machine output shaft connecting driving roller axle center, processing structure is including tilting shaft, bent axle and control cabinet, tilting shaft fixed mounting is in fixed baseplate top head end, the bent axle is connected in the base head end and is connected the control cabinet.

Preferably, the storage case still includes flip, flip sets up in the storage case top and forms to rotate and connect, the baffle is connected storage incasement wall middle part and tail end slope for the head end, divide the material roller to rotate and connect in storage case lateral wall and be located discharge gate top baffle bottom.

Through above-mentioned technical scheme, open the storage case through rotating flip and carry out the storage to it, slide to discharge gate department under the baffle guide through the tubular product of storage incasement storage, start gear motor this moment and drive under gear motor effect and divide the material roller to rotate and take out the storage case with single tubular product via the discharge gate.

Preferably, the feed roller is located the bottom of the storage box, the material receiving groove is located under the discharge port and is located on the same vertical line, the head end of the material guide plate is provided with a protrusion in a T shape, and the head end of the material guide plate is butted to the inner side of the butt joint groove.

Through the technical scheme, the pipe is taken out of the discharge hole outside through the material distributing roller, the pipe enters the inside of the material receiving groove formed in the top of the feed roller at the moment, the feed roller is driven to turn downwards by the forward rotation of the starting servo motor at the moment, the pipe rolls to the head end of the fixed rod under the action of gravity at the moment, the head end of the pipe is clamped inside the butt joint groove at the moment, and the feed roller is driven to reset by the reverse rotation of the starting servo motor after the pipe is integrally separated from the fixed rod.

Preferably, the feeding device further comprises a fixed shell, and the inner side of the fixed shell is connected with a servo motor.

Through above-mentioned technical scheme, protect servo motor through fixed shell, but fixed shell still loading heat abstractor carries out cooling heat dissipation simultaneously.

Preferably, the butt joint groove is arranged in the middle of the tail end of the upper surface of the fixed base, the driving rollers are symmetrically arranged on two inner side walls of the middle of the tail end of the upper surface of the fixed base, and the head end of the butt joint groove is connected with the tilting shaft.

Through above-mentioned technical scheme, accept the tubular product head end through the butt joint groove and fix a position and protect it, prevent that tubular product from causing the skew because of the curved surface when processing, utilize the driving roller conveying tubular product of symmetry installation to advance the location simultaneously.

Preferably, the driving rollers are symmetrically arranged on two walls on the inner side of the butt joint groove, gear rings at the bottom of the driving rollers are meshed with each other, the output shaft of the asynchronous motor is connected with the axis of the bottom of any driving roller, the groove is formed in a mode that an annular groove is formed around the outer surface of the driving roller in a whole circle, and the rollers are arranged on the inner side of the groove.

Through above-mentioned technical scheme, through starting asynchronous machine, and it extremely rotates to drive the gear ring bottom by the asynchronous machine output shaft driving roller, by single driving roller bottom gear ring opposite side driving roller synchronous revolution, both sides driving roller synchronous revolution forms circular motion this moment, and utilize the frictional force between the tubular product surface when rotating to make tubular product move forward, when adding man-hour needs to rotate tubular product and reach multi-angle bending, tubular product surface contact gyro wheel and stabilize the shaft of pipe and synchronous rotation under the gyro wheel effect this moment along with tubular product rotation.

Preferably, the tilting shaft is fixedly installed at the center of the head end of the top of the fixed base and is butted with the head end of the inner side of the butt joint groove at the rear part.

Through above-mentioned technical scheme, get into the axle that verts through driving tubular product under the driving roller effect, the axle that verts carries out the direction adjustment to tubular product processing this moment, because the axle that verts does not do the explanation for current device more.

Preferably, the bent pipe shaft is movably mounted at the head end of the top of the base, and the bent pipe shaft and the tilting shaft are in the same horizontal line.

Through above-mentioned technical scheme, carry out bending process to tubular product through the return bend axle, the return bend axle belongs to prior art equally, does not do much the introduction, and the control cabinet is used for the whole start-up operation of controlgear simultaneously.

Compared with the prior art, the invention provides automatic production molding equipment, which has the following beneficial effects:

1. this automated production's former, through the tubular product of storage incasement storage slide to discharge gate department under the baffle guide, start gear motor this moment and drive under gear motor effect and divide the material roller to rotate and take out the storage case with single tubular product via the discharge gate, take out tubular product to the discharge gate outside after at branch material roller, inside the silo that connects that tubular product entering feed roller top was seted up this moment, start servo motor forward and rotate and drive the feed roller and overturn downwards this moment, tubular product rolls to the dead lever head end under the gravitation effect this moment, tubular product head end joint is inside butt joint inslot this moment, and start servo motor reverse rotation again after tubular product wholly breaks away from the dead lever and drive the feed roller and reset and carry out next filling, the beneficial effect that does not need artifical manual material loading ware automatic feeding tubulation has been reached.

2. This automated production's former accepts tubular product head end and fixes a position it and protects through the butt joint groove, prevents that tubular product from leading to the fact the skew because of the curved surface when processing, utilizes the driving roller conveying tubular product of symmetry installation to advance to fix a position simultaneously, when processing needs to rotate tubular product and reach the multi-angle bending, along with tubular product rotate this moment tubular product surface contact gyro wheel and stabilize the shaft of a pipe and rotate in step under the gyro wheel effect, reached when processing with the beneficial effect of preventing folding error to tubular product location protection.

2. This automated production's former, through starting asynchronous machine to drive the extreme bottom ring gear rotation of driving roller by asynchronous machine output shaft, by single driving roller bottom ring gear opposite side driving roller synchronous revolution, both sides driving roller synchronous revolution forms circular motion this moment, and utilize when rotating the frictional force between the tubular product surface to make tubular product remove forward, reached the location and carried tubular product processing and make the beneficial effect that prevents the whole emergence distortion of tubular product.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic front view of the overall structure of the present invention;

FIG. 3 is a schematic side sectional view of the overall structure of the present invention;

FIG. 4 is a perspective view of a fixing base according to the present invention;

FIG. 5 is a perspective view of the feed roll of the present invention;

FIG. 6 is a perspective view of the driving roller of the present invention;

FIG. 7 is an enlarged view of A in FIG. 2;

fig. 8 is an enlarged view of B in fig. 3.

Wherein: 1. a material storage device; 101. a material storage box; 102. a cover is turned; 103. a partition plate; 104. a discharge port; 105. a material distributing roller; 106. a reduction motor; 2. a feeding device; 201. a feed roller; 202. fixing the rod; 203. a material receiving groove; 204. a material guide plate; 205. a servo motor; 206. fixing the housing; 3. a body structure; 301. a base; 302. a fixed base; 303. a butt joint groove; 4. a feeding structure; 401. a driving roller; 402. a groove; 403. a roller; 404. a ring gear; 405. an asynchronous motor; 5. processing the structure; 501. a tilt shaft; 502. bending a pipe shaft; 503. a console.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-8, an automated production molding apparatus includes a storage apparatus 1, a feeding apparatus 2, a main structure 3, a feeding structure 4 and a processing structure 5, where the storage apparatus 1 includes a storage tank 101, a partition 103, a discharge port 104, a material distribution roller 105 and a speed reduction motor 106, the partition 103 is installed at the bottom of the inner side of the storage tank 101, the discharge port 104 is opened at one side of the bottom of the storage tank 101, the material distribution roller 105 is rotatably connected to the top of the discharge port 104 and connected to the speed reduction motor 106 at the tail end, the feeding apparatus 2 includes a feeding roller 201, a fixing rod 202, a material receiving groove 203, a material guide plate 204 and a servo motor 205, the tail end of the fixing rod 202 is connected to the bottom of the storage tank 101 and connected to the material distribution roller 105 at the head end, the material receiving groove 203 is opened at the top of the outer surface of the feeding roller 201, the tail end of the material guide plate 204 is connected to the side wall of the feeding roller 201, the servo motor 205 is output shaft connected to the tail end of the feeding roller 201, the main structure 3 includes a base 301, a base, Fixed baseplate 302 and butt joint groove 303, fixed baseplate 302 fixed mounting is in base 301 top surface front end, butt joint groove 303 is seted up at fixed baseplate 302 top tail end, pay-off structure 4 includes driving roller 401, recess 402, gyro wheel 403, ring gear 404 and asynchronous machine 405, recess 402 is seted up in driving roller 401 middle-end and inboard connection gyro wheel 403, ring gear 404 fixed mounting is in driving roller 401 bottom, asynchronous machine 405 output shaft driving roller 401 axle center, processing structure 5 is including tilting shaft 501, return bend shaft 502 and control cabinet 503, tilting shaft 501 fixed mounting is in fixed baseplate 302 top head end, return bend shaft 502 connects in base 301 head end and connection control cabinet 503.

Specifically, storage case 101 still includes flip 102, flip 102 sets up in storage case 101 top and forms to rotate and connects, baffle 103 is head end connection storage case 101 inner wall middle part and tail end slope, divide material roller 105 to rotate and connect in storage case 101 lateral wall and be located discharge gate 104 top baffle 103 bottom, the advantage is to open storage case 101 through rotating flip 102 and carry out the storage to it, the tubular product that passes through the storage in storage case 101 slides to discharge gate 104 department under the guide of baffle 103, start gear motor 106 this moment and drive under gear motor 106 effect and divide material roller 105 to rotate and take out storage case 101 with single tubular product via discharge gate 104.

Concretely, feed roll 201 is located storage case 101 bottom, connect silo 203 to be located same plumb line under discharge gate 104, the stock guide 204 head end is equipped with the arch and is "T" font, the stock guide 204 head end docks in butt joint groove 303 inboard, the advantage is through taking out tubular product to the discharge gate 104 outside at minute feed roll 105, this moment tubular product gets into inside the silo 203 that connects that the feed roll 201 top was seted up, start servo motor 205 forward rotation this moment and drive feed roll 201 upset downwards, tubular product rolls to dead lever 202 head end under the gravitation effect this moment, tubular product head end joint is inside butt joint groove 303 this moment, and start servo motor 205 antiport and drive feed roll 201 and reset after tubular product wholly breaks away from dead lever 202.

Specifically, the feeding device 2 further comprises a fixed shell 206, and the inner side of the fixed shell 206 is connected with the servo motor 205, so that the servo motor 205 is protected by the fixed shell 206, and meanwhile, the fixed shell 206 can be loaded with a heat dissipation device for cooling and heat dissipation.

Concretely, the driving roller 401 is symmetrically installed on the middle portion of the tail end of the upper surface of the fixed base 302 and on the inner side of the middle portion of the tail end of the upper surface of the fixed base 302, the head end of the butt joint groove 303 is connected with the tilting shaft 501, and the butt joint groove 303 has the advantages that the head end of a pipe is received and positioned and protected through the butt joint groove 303, the pipe is prevented from being deviated due to a curved surface during machining, and meanwhile, the driving roller 401 which is symmetrically installed is used for conveying the pipe to be further positioned.

Specifically, driving rollers 401 are symmetrically arranged on two inner walls of a butt joint groove 303, bottom gear rings 404 are meshed with each other, an output shaft of an asynchronous motor 405 is connected with the axis of the bottom of any driving roller 401, a groove 402 is formed in a mode that an annular groove is formed in a whole circle around the outer surface of the driving roller 401, and rollers 403 are arranged on the inner side of the groove 402.

Specifically, shaft 501 fixed mounting that verts is docked in butt joint groove 303 inboard head end in fixed baseplate 302 top head end center and rear, and the advantage is through driving tubular product entering shaft 501 that verts under driving roller 401 effect, and shaft 501 that verts carries out the direction adjustment to tubular product processing this moment, because shaft 501 that verts does not do much the explanation for current device.

Specifically, the elbow shaft 502 is movably mounted at the head end of the top of the base 301, the elbow shaft 502 and the tilting shaft 501 are located on the same horizontal line, and the elbow shaft 502 is used for bending the pipe.

When the device is used, the whole device is started through the console 503, the pipes stored in the storage box 101 slide to the discharge port 104 under the guidance of the partition plate 103, the speed reducing motor 106 is started at the moment, the material distributing roller 105 is driven to rotate under the action of the speed reducing motor 106 to take the single pipes out of the storage box 101 through the discharge port 104, the pipes are taken out to the outer side of the discharge port 104 through the material distributing roller 105, the pipes enter the material receiving groove 203 formed in the top of the feeding roller 201 at the moment, the servo motor 205 is started to rotate forward to drive the feeding roller 201 to turn over downwards at the moment, the pipes roll to the head end of the fixed rod 202 under the action of gravitation, the head end of the pipes is clamped in the butt joint groove 303 at the moment, the servo motor 205 is started to rotate reversely again after the pipes are separated from the fixed rod 202 integrally to drive the feeding roller 201 to reset, the head end of the pipes is received through the butt joint groove 303 and positioned and protected, so as to prevent the pipes from shifting caused by curved surfaces during processing, meanwhile, the symmetrically installed driving rollers 401 are used for conveying the pipe to further position, the asynchronous motor 405 is started, the output shaft of the asynchronous motor 405 drives the driving rollers 401 to rotate through the bottom gear ring 404, the driving rollers 401 on the other side of the bottom gear ring 404 of the single driving roller 401 synchronously rotate, the driving rollers 401 on the two sides synchronously rotate to form circular motion, the pipe moves forwards through friction force between the outer surfaces of the pipe during rotation, when the pipe needs to be rotated to achieve multi-angle bending during machining, the outer surface of the pipe contacts with the idler wheels 403 and stabilizes the pipe body and synchronously rotates under the action of the idler wheels 403 when the pipe rotates, the pipe is driven to enter the tilting shaft 501 under the action of the driving rollers 401, and the tilting shaft 501 and the bent pipe shaft 502 perform bending machining on the pipe.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an automated production's former, includes storage equipment (1), feeder equipment (2), major structure (3), pay-off structure (4) and processing structure (5), its characterized in that: the storage equipment (1) comprises a storage box (101), a partition plate (103), a discharge hole (104), a distributing roller (105) and a speed reducing motor (106), the partition plate (103) is installed at the bottom of the inner side of the storage box (101), the discharge hole (104) is arranged at one side of the bottom of the storage box (101), the distributing roller (105) is rotatably connected to the top of the discharge hole (104) and is connected with the speed reducing motor (106) at the tail end, the feeding equipment (2) comprises a feeding roller (201), a fixing rod (202), a receiving groove (203), a guide plate (204) and a servo motor (205), the tail end of the fixing rod (202) is connected to the bottom of the storage box (101) and is connected with the distributing roller (105) at the head end, the receiving groove (203) is arranged at the top of the outer surface of the feeding roller (201), the tail end of the guide plate (204) is connected to the side wall of the feeding roller (201), and an output shaft of the servo motor (205) is connected to the tail end of the feeding roller (201), the main body structure (3) comprises a base (301), a fixed base (302) and a butt joint groove (303), the fixed base (302) is fixedly arranged at the front end of the top surface of the base (301), the butt joint groove (303) is arranged at the tail end of the top of the fixed base (302), the feeding structure (4) comprises a driving roller (401), a groove (402), a roller (403), a gear ring (404) and an asynchronous motor (405), the groove (402) is arranged at the middle end of the driving roller (401) and the inner side of the groove is connected with a roller (403), the gear ring (404) is fixedly arranged at the bottom of the driving roller (401), the output shaft of the asynchronous motor (405) is connected with the axle center of the driving roller (401), the processing structure (5) comprises a tilting shaft (501), a bent pipe shaft (502) and a control console (503), the tilting shaft (501) is fixedly arranged at the head end of the top of the fixed base (302), the bent pipe shaft (502) is connected to the head end of the base (301) and connected with a control console (503).

2. An automated molding apparatus as claimed in claim 1, wherein: storage case (101) still include flip (102), flip (102) are seted up in storage case (101) top and are formed and rotate the connection, storage case (101) inner wall middle part and tail end slope are connected for the head end to baffle (103), divide material roller (105) to rotate to be connected in storage case (101) lateral wall and be located discharge gate (104) top baffle (103) bottom.

3. An automated molding apparatus as claimed in claim 1, wherein: the feeding roller (201) is located at the bottom of the material storage box (101), the material receiving groove (203) is located under the material outlet (104) and located on the same vertical line, a protrusion is arranged at the head end of the material guide plate (204) and is in a T shape, and the head end of the material guide plate (204) is butted to the inner side of the butt joint groove (303).

4. An automated molding apparatus as claimed in claim 1, wherein: the feeding device (2) further comprises a fixed shell (206), and a servo motor (205) is connected to the inner side of the fixed shell (206).

5. An automated molding apparatus as claimed in claim 1, wherein: butt joint groove (303) are seted up in fixed baseplate (302) upper surface tail end middle part and two inboard wall symmetry installation driving rollers (401), tilting shaft (501) are connected to butt joint groove (303) head end.

6. An automated molding apparatus as claimed in claim 1, wherein: the transmission rollers (401) are symmetrically arranged on two inner walls of the butt joint groove (303) and are meshed with each other through the bottom gear rings (404), the output shaft of the asynchronous motor (405) is connected with the bottom axis of any transmission roller (401), the groove (402) is formed in a mode that the annular groove surrounds the outer surface of the transmission rollers (401) in a whole circle, and the rollers (403) are arranged on the inner side of the groove (402).

7. An automated molding apparatus as claimed in claim 1, wherein: the tilting shaft (501) is fixedly installed at the center of the head end of the top of the fixed base (302) and is butted with the head end of the inner side of the butt joint groove (303) at the rear part.

8. An automated molding apparatus as claimed in claim 1, wherein: the bent pipe shaft (502) is movably mounted at the head end of the top of the base (301), and the bent pipe shaft (502) and the tilting shaft (501) are located on the same horizontal line.