CN113178499B - Solar cell automatic glue coating and patching equipment - Google Patents
Solar cell automatic glue coating and patching equipment Download PDFInfo
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- CN113178499B CN113178499B CN202110259763.8A CN202110259763A CN113178499B CN 113178499 B CN113178499 B CN 113178499B CN 202110259763 A CN202110259763 A CN 202110259763A CN 113178499 B CN113178499 B CN 113178499B
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- 239000003292 glue Substances 0.000 title claims description 76
- 239000011248 coating agent Substances 0.000 title claims description 17
- 238000000576 coating method Methods 0.000 title claims description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 126
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 76
- 239000011521 glass Substances 0.000 claims abstract description 60
- 238000001514 detection method Methods 0.000 claims description 55
- 238000007790 scraping Methods 0.000 claims description 20
- 238000001179 sorption measurement Methods 0.000 claims description 14
- 230000000007 visual effect Effects 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 7
- 238000013459 approach Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000012797 qualification Methods 0.000 abstract description 5
- 238000003892 spreading Methods 0.000 description 25
- 230000007480 spreading Effects 0.000 description 25
- 238000007599 discharging Methods 0.000 description 19
- 238000010586 diagram Methods 0.000 description 8
- 238000007789 sealing Methods 0.000 description 6
- 238000003860 storage Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000002313 adhesive film Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010073 coating (rubber) Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000013072 incoming material Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
- H10F19/80—Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F71/00—Manufacture or treatment of devices covered by this subclass
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Battery Mounting, Suspending (AREA)
- Photovoltaic Devices (AREA)
Abstract
本发明公开一种太阳电池片自动涂胶贴片设备，所述太阳电池片自动涂胶贴片设备包括：防护间，防护间内部设有工作平台；电池片上料机构，所述电池片上料机构设于所述工作平台；玻璃片上料机构，所述玻璃片上料机构临近所述工作平台设置；电池片下料机构，所述电池片下料机构临近所述工作平台设置；涂胶贴片机构，所述涂胶贴片机构设于所述工作平台；和机器人，所述机器人设于所述防护间内部；所述机器人抓取电池片与玻璃片至所述涂胶贴片机构进行涂胶和贴片，并将完成涂胶和贴片的电池片抓取至所述电池片下料机构。本发明技术方案旨在一种提高生产效率以及提高产品合格率的太阳电池片自动涂胶贴片设备。
The present invention discloses an automatic gluing and patching device for solar cells, which comprises: a protection room, a working platform is arranged inside the protection room; a cell loading mechanism, which is arranged on the working platform; a glass loading mechanism, which is arranged adjacent to the working platform; a cell unloading mechanism, which is arranged adjacent to the working platform; a gluing and patching mechanism, which is arranged on the working platform; and a robot, which is arranged inside the protection room; the robot grabs the cell and the glass to the gluing and patching mechanism for gluing and patching, and grabs the cell that has been glued and patched to the cell unloading mechanism. The technical solution of the present invention is aimed at an automatic gluing and patching device for solar cells that improves production efficiency and improves product qualification rate.
Description
Technical Field
The invention relates to the technical field of automatic production equipment of battery pieces, in particular to automatic gluing and pasting equipment of solar battery pieces.
Background
Solar cells are the only source of satellite energy, and solar cells are an important component of solar array, and their quality directly affects the output power of the array, so the production of solar cells is a very important link.
The traditional production method mainly relies on manual operation, namely manual gluing and pasting.
However, in the process of implementing the technical scheme of the embodiment of the application, the inventor discovers that the above technology has at least the following technical problems:
The manual gluing has the defects that the glue overflows more after the gluing and bubbles exist in the battery piece, and products are easy to damage during later manual cleaning of the glue overflows, so that the productivity is low and the qualification rate is low.
Disclosure of Invention
The invention mainly aims to provide automatic gluing and pasting equipment for solar cell pieces, and aims to improve production efficiency and product qualification rate.
In order to achieve the above object, the automatic gluing and pasting device for solar cell provided by the present invention is used for gluing and pasting a cell, and the automatic gluing and pasting device for solar cell includes:
the protection room is internally provided with a working platform;
The battery piece feeding mechanism is arranged on the working platform;
The glass sheet feeding mechanism is arranged close to the working platform;
the battery piece blanking mechanism is arranged close to the working platform;
The gluing and pasting mechanism is arranged on the working platform and
The robot is arranged in the protection room;
the robot grabs the battery piece and the glass piece until the gluing and pasting mechanism performs gluing and pasting, and grabs the battery piece with the gluing and pasting completed to the battery piece blanking mechanism.
In one embodiment, the adhesive applying mechanism includes:
The supporting seat is arranged on the working platform;
the X-direction linear modules are arranged on the supporting seat at intervals;
The jig components are arranged in a plurality of one-to-one correspondence manner on the X-direction linear modules;
the support frame is arranged on the working platform and spans across the support seat;
The first Y-direction linear module is arranged on one side of the support frame;
The patch assembly is arranged on the first Y-direction linear module;
The first Y-direction linear module is arranged at one side of the support frame away from the first Y-direction linear module;
the gluing and scraping assembly is arranged on the second Y-direction linear module;
the jig assembly moves along the X-direction linear module to be close to the patch assembly or the gluing and scraping assembly.
In an embodiment, the X-direction linear module has an X-direction sliding seat, and the jig assembly includes:
The jig base is arranged on the X-direction sliding seat and is provided with a first air hole communicated with a vacuum generator, and
The jig is arranged on the jig base, a plurality of first adsorption holes are formed in the jig, and the first adsorption holes are communicated with the first air holes.
In an embodiment, the jig comprises a jig body, a positioning groove which is sunken inwards is formed in one side, away from the jig base, of the jig body, a boss is arranged in the middle of the positioning groove, the first adsorption hole penetrates through the boss to the jig body, and a glue overflow groove is formed between the periphery of the boss and the positioning groove.
In an embodiment, the first Y-direction linear module has a first Y-direction sliding seat, and the patch assembly includes:
the first cylinder is arranged on the first Y-direction sliding seat;
the vacuum cover is arranged on the first cylinder and is communicated with the vacuum generator;
The second air cylinder is arranged in the vacuum cover;
The sucking disc seat is arranged on the second cylinder and is provided with a second air hole communicated with the vacuum generator, and
The sucking disc, a plurality of second absorption holes have been seted up to the sucking disc, the second absorption hole with the second gas pocket intercommunication.
In an embodiment, the automatic gluing and pasting device for solar cells further comprises:
the visual system is arranged on the working platform and
And the NG blanking mechanism is arranged on the working platform and is arranged at intervals with the vision system.
In an embodiment, the working platform is provided with a detection port, and the vision system comprises:
the detection support is arranged on the working platform and provided with a detection hole corresponding to the detection port;
The detection box is arranged on the detection bracket and is provided with a detection cavity, and the detection cavity is communicated with the detection hole;
a camera support arranged at one side of the detection support far away from the detection box, and
The detection camera is arranged on the camera support.
In an embodiment, the robot includes:
the mounting piece is arranged at the top of the protection room;
the robot body is arranged on the mounting piece;
the mounting plate is arranged on a sixth shaft of the robot body;
A first suction mechanism for sucking the battery piece, the first suction mechanism being arranged on the mounting plate, and
The second suction mechanism is used for sucking the glass sheet and is arranged on the mounting plate.
In an embodiment, the first suction means comprises:
The first connecting plate is arranged on the mounting plate;
a first suction cylinder provided on the mounting plate, and
The battery piece suction plate is arranged on the first suction cylinder and is communicated with the vacuum generator;
The second suction means comprises:
the second connecting plate is arranged on the mounting plate;
a second suction cylinder provided on the mounting plate, and
The glass piece suction plate is arranged on the second suction cylinder and is communicated with the vacuum generator.
In an embodiment, the automatic gluing and pasting device for solar cells further comprises a vacuum pump assembly, wherein the vacuum pump assembly is arranged on the outer side of the top of the protection room and is communicated with the protection room, and the vacuum pump assembly comprises:
the installation cabinet is arranged at the top of the protection room through a plurality of connecting pins and is provided with an installation cavity;
A vacuum pump provided in the mounting chamber, and
The connecting pipeline, the one end of connecting pipeline with the vacuum pump intercommunication, the other end of connecting pipeline stretches into inside the protection room and respectively with glass piece feed mechanism, battery piece unloading mechanism the rubber coating paster mechanism and the robot intercommunication.
The technical scheme of the invention comprises a protection room, a battery piece feeding mechanism, a glass piece feeding mechanism, a battery piece discharging mechanism, a gluing patch mechanism and a robot, wherein a working platform is arranged in the protection room, the battery piece feeding mechanism is arranged on the working platform, the glass piece feeding mechanism is arranged close to the working platform, the battery piece discharging mechanism is arranged close to the working platform, the gluing patch mechanism is arranged on the working platform, and the robot is arranged in the protection room.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to the structures shown in these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural diagram of an embodiment of an automatic gluing and pasting device for solar cells according to the present invention;
Fig. 2 is a schematic structural view of an embodiment of the automatic solar cell gluing and pasting device according to the present invention, and fig. 3 is a schematic internal structural view of the automatic solar cell gluing and pasting device according to the present invention;
Fig. 4 is a schematic diagram of an internal structure of the automatic gluing and pasting device for solar cells;
FIG. 5 is a schematic diagram of an embodiment of a gumming mechanism of the present invention;
FIG. 6 is a schematic diagram of an embodiment of a gumming mechanism of the present invention;
FIG. 7 is a schematic diagram of a patch assembly and a vision camera according to the present invention;
FIG. 8 is a schematic diagram of a patch assembly and a vision camera according to the present invention;
Fig. 9 is a schematic structural view of the patch assembly and the vision camera of the present invention;
FIG. 10 is a schematic view of the structure of the glue spreading and spreading assembly and the glue film assembly of the present invention;
FIG. 11 is a schematic view of a portion of a film assembly according to the present invention;
FIG. 12 is a schematic view of the structure of the X-direction linear module and the jig assembly of the present invention;
FIG. 13 is a schematic diagram of a fixture according to the present invention;
FIG. 14 is a schematic view of the structure of the robot of the present invention;
FIG. 15 is an enlarged partial schematic view of FIG. 14A;
FIG. 16 is a schematic diagram of a vision system of the present invention;
FIG. 17 is a schematic view of the structure of the vacuum pump assembly of the present invention;
Reference numerals illustrate:
The solar cell automatic gluing and pasting device 100; a guard room 10; a work platform 11; the battery sheet feeding mechanism 20, the glass sheet feeding mechanism 30, the battery sheet discharging mechanism 40, the gluing patch mechanism 50, the supporting seat 51, the X-direction linear module 52, the X-direction sliding seat 521, the jig assembly 53, the jig base 531, the jig 532, the jig body 5321, the boss 5322, the glue overflow groove 5323, the supporting frame 54, the first Y-direction linear module 55, the first Y-direction sliding seat 551, the patch assembly 56, the first air cylinder 561, the vacuum cover 562, the second air cylinder 563, the sucking disc seat 564, the sucking disc 565, the second Y-direction linear module 57, the second Y-direction sliding seat 571, the gluing scraping assembly 58, the third Y-direction linear module 581, the third Y-direction sliding seat 5811, the connecting seat 582, the gluing assembly 583, the gluing cylinder 5831, the connecting piece 5832, the syringe 5833, the scraping assembly 584, the glue cylinder 5841, the fixing block 5842, the scraper 5843, the vision camera 59a, the glue film assembly 59, the glue film cylinder 591, the sucking plate 592, the base 593, the storage plate 594, the vacuum cover 562, the second air cylinder 565, the second air cylinder support frame 62, the first suction plate 71, the first suction plate mechanism 71, the second suction plate mechanism 62, the second suction plate frame 62, the first suction plate mechanism 71, the second suction plate frame 62, the first suction plate frame mechanism 63, the first suction plate frame mount plate frame mechanism, the vacuum pump frame support frame 63, the vacuum pump frame mount plate, and the frame mount plate, and the frame mount plate frame mount plate, and.
The achievement of the objects, functional features and advantages of the present invention will be further described with reference to the accompanying drawings, in conjunction with the embodiments.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that all directional indicators (such as up, down, left, right, front, and rear are used in the embodiments of the present invention) are merely for explaining the relative positional relationship, movement conditions, and the like between the components in a certain specific posture (as shown in the drawings), and if the specific posture is changed, the directional indicators are changed accordingly.
In the present invention, unless explicitly specified and limited otherwise, the terms "connected," "fixed," and the like are to be construed broadly, and for example, "fixed" may be fixedly connected, detachably connected, or integrally formed, mechanically connected, electrically connected, directly connected, indirectly connected via an intervening medium, or in communication between two elements or in an interaction relationship between two elements, unless otherwise explicitly specified. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
Furthermore, descriptions such as those referred to as "first," "second," and the like, are provided for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implying an order of magnitude of the indicated technical features in the present disclosure. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present invention.
The invention provides automatic gluing and pasting equipment 100 for solar cells, which is used for gluing and pasting the cells.
In order to better understand the above technical solutions, the following detailed description will refer to the accompanying drawings and specific embodiments.
In the embodiment of the invention, as shown in fig. 1, 2, 3 and 4, the automatic solar cell gluing and pasting device 100 comprises a protection room 10, a cell feeding mechanism 20, a glass sheet feeding mechanism 30, a cell blanking mechanism 40, a gluing and pasting mechanism 50 and a robot 60, wherein a working platform 11 is arranged in the protection room 10, the cell feeding mechanism 20 is arranged on the working platform 11, the glass sheet feeding mechanism 30 is arranged close to the working platform 11, the cell blanking mechanism 40 is arranged close to the working platform 11, the gluing and pasting mechanism 50 is arranged on the working platform 11, the robot 60 is arranged in the protection room 10, and the robot 60 grabs the cell and the glass sheet to the gluing and pasting mechanism 50 for gluing and pasting and grabs the cell after gluing and pasting to the cell blanking mechanism 40.
It will be appreciated that the guard room 10 is used for isolating each mechanism from the outside, protecting staff, improving safety, the guard room 10 includes a guard frame and a plurality of guard plates provided on the guard frame, wherein the glue coating patch mechanism 50 and the robot 60 are completely disposed inside the guard room 10, and the battery piece feeding mechanism 20, the glass piece feeding mechanism 30 and the battery piece discharging mechanism 40 are used for feeding and discharging the battery pieces or the glass pieces, therefore, the battery piece feeding mechanism 20 is disposed on the working platform 11, and the glass piece feeding mechanism 30 and the battery piece discharging mechanism 40 are disposed adjacent to the working platform 11, and the glass pieces and the battery pieces are conveyed into the guard room 10 under the driving of the driving mechanism, and the battery pieces with the patches completed are conveyed out from the inside of the guard room 10.
In this embodiment, the battery piece feeding mechanism 20 conveys the battery pieces from the outside to the inside of the protection room 10 by means of a screw rod slider, two battery piece feeding mechanisms 20 are arranged at intervals, and the robot 60 is used for clamping and placing the glass pieces and the battery pieces.
In this embodiment, as shown in fig. 3 and fig. 4, the glass sheet feeding mechanism 30 and the battery sheet discharging mechanism 40 have the same structure, and comprise a frame assembly, a sliding table module and a distributing mechanism, wherein the frame assembly is provided with a feeding position and a discharging position, the sliding table module is used for placing a plastic sucking disc, the sliding table module is in sliding fit with the frame assembly to be close to the feeding position or the discharging position, the distributing mechanism is used for distributing materials of the plastic sucking disc, the distributing mechanism is arranged close to the discharging position, two distributing mechanisms are arranged on two opposite sides of the frame assembly, the distributing mechanism comprises lifting cylinders, horizontal cylinders and plugboards, the lifting cylinders are arranged on the frame assembly, the horizontal cylinders are arranged on the lifting cylinders, the plugboards are arranged on the horizontal cylinders, the horizontal cylinders drive the two plugboards to move oppositely or move back to back, and the plugboards move oppositely to realize the distribution of the plastic sucking disc.
In this embodiment, taking the glass sheet feeding mechanism 30 as an example, the plastic sucking disc is used for carrying glass sheets, and it can be understood that the sliding table module is in sliding fit with the frame assembly, so as to realize that the plastic sucking disc carrying glass sheets is conveyed from the material loading position to the material loading position, the glass sheets are clamped by a robot, the plastic sucking disc is in an empty state, the empty plastic sucking disc is recovered by a manual or mechanical arm, and then the sliding table module slides back to the material loading position relative to the frame assembly. In this embodiment, automatic feeding and discharging of plastic sucking discs and distributing equipment further comprises a distributing mechanism, the distributing mechanism is used for distributing a plurality of plastic sucking discs which are stacked, so that each time, the sliding table module only conveys one plastic sucking disc from a discharging position to an upper position, therefore, the automatic feeding and discharging of plastic sucking discs and the distributing equipment can be placed above the sliding table module at one time, sequential conveying and discharging of plastic sucking discs are achieved through distributing of the distributing mechanism, specifically, the automatic feeding and discharging device is achieved in such a way that a plurality of plastic sucking discs which are stacked are placed above the sliding table module, a plurality of plastic sucking discs are defined to be a first plastic sucking disc and a second plastic sucking disc from bottom to top sequentially, N-th plastic sucking discs are loaded with glass sheets on each plastic sucking disc, the distributing mechanism located on two opposite sides of a frame assembly acts simultaneously, a lifting cylinder drives a plugboard to move downwards to a gap between the plugboard and the first plastic sucking disc and the second plastic sucking disc, the two plugboards move in opposite directions, the lifting cylinder drives the two plugboards to stretch into the upper gap, then the sliding table module moves upwards, and the sliding table module is repeatedly placed from top to the upper position, and the sliding table module is repeatedly placed on the sliding table module.
The technical scheme of the invention comprises a protection room 10, a battery piece feeding mechanism 20, a glass piece feeding mechanism 30, a battery piece discharging mechanism 40, a gluing patch mechanism 50 and a robot 60, wherein a working platform 11 is arranged in the protection room 10, the battery piece feeding mechanism 20 is arranged on the working platform 11, the glass piece feeding mechanism 30 is arranged close to the working platform 11, the battery piece discharging mechanism 40 is arranged close to the working platform 11, the gluing patch mechanism 50 is arranged on the working platform 11, the robot 60 is arranged in the protection room 10, and the technical means that the robot 60 is used for grabbing battery pieces and glass pieces to the gluing patch mechanism 50 to glue and patch the battery pieces after gluing and patch are grabbed to the battery piece discharging mechanism 40 are adopted, so that the technical problems that glue spilling is more after the pasting and the battery pieces are manually glued and bubbles exist in the battery pieces in the prior art are effectively solved, products are easy to damage, the production capacity is low and the qualification rate is low when the battery pieces are manually cleaned up in the later stage, and the technical effects of improving the production efficiency and the qualification rate of the products are further achieved.
In the embodiment of the invention, as shown in fig. 5 and 6, the glue spreading and pasting mechanism 50 comprises a supporting seat 51, an X-direction linear module 52, a jig assembly 53, a supporting frame 54, a first Y-direction linear module 55, a pasting component 56, a second Y-direction linear module 57 and a glue spreading and scraping component 58, wherein the supporting seat 51 is arranged on the working platform 11, the X-direction linear module 52 is arranged on the supporting seat 51 at intervals, the jig assembly 53 is arranged on the X-direction linear module 52 in a one-to-one correspondence manner, the supporting frame 54 is arranged on the working platform 11 and spans the supporting seat 51, the first Y-direction linear module 55 is arranged on one side of the supporting frame 54, the pasting component 56 is arranged on the first Y-direction linear module 55, the first Y-direction linear module 55 is arranged on one side of the supporting frame 54 far from the first Y-direction linear module 55, the glue spreading and scraping component 58 is arranged on the second Y-direction linear module 57, and the jig assembly 53 moves along the X-direction linear module 52 to be close to the pasting component 56 or the glue spreading and scraping component 58.
It can be understood that the X-direction linear module 52 is used for conveying the jig assembly 53, conveying the jig assembly 53 to a position close to the patch assembly 56 to suck glass sheets or patch glass sheets, conveying the jig assembly 53 to a position close to the glue spreading assembly 58 to spread glue and spread glue on the battery sheets, wherein the jig assembly 53 is used for positioning the glass sheets, positioning the battery sheets and placing the battery sheets, when the battery sheets are placed on the jig assembly 53, the battery sheets are adsorbed on the jig assembly 53 in a vacuum adsorption mode, so that the position of the battery sheets is prevented from shifting when the jig assembly 53 moves along the X-direction linear module 52, the patch assembly 56 acts as a patch for sucking the glass sheets or spreading the glass sheets, the glue spreading and spreading assembly 58 is used for spreading the glue on the battery sheets, and the glue spreading is used for uniformly spreading the glue on the battery sheets.
In actual operation, the robot 60 grabs the glass sheet to the jig assembly 53 to finish positioning, the X-direction linear module 52 drives the jig assembly 53 to move to the lower part of the patch assembly 56, the patch assembly 56 sucks the glass sheet positioned on the jig assembly 53, the robot 60 grabs the battery sheet to the jig assembly 53, the X-direction linear module 52 drives the jig assembly 53 to move to the lower part of the gluing and scraping assembly 58, after finishing the gluing process and the scraping process, the X-direction linear module 52 drives the jig assembly 53 to move to the lower part of the patch assembly 56, the patch assembly 56 moves to the direction of the jig assembly 53, the glass sheet adsorbed on the patch assembly 56 is adhered to the battery sheet, and the battery sheet for finishing the patch is grabbed by the robot 60 to realize blanking.
In the embodiment of the invention, as shown in fig. 5, 6, 12 and 13, the X-direction linear module 52 has an X-direction sliding seat 521, the jig assembly 53 includes a jig base 531 and a jig 532, wherein the jig base 531 is disposed on the X-direction sliding seat 521, the jig base 531 is provided with a first air hole communicated with the vacuum generator, the jig 532 is disposed on the jig base 531, the jig 532 is provided with a plurality of first adsorption holes, and the first adsorption holes are communicated with the first air holes.
In the invention, the jig assembly 53 is used for positioning the battery piece and the glass piece, the jig base 531 is provided with the first air hole communicated with the vacuum generator, and the first adsorption hole on the jig 532 is communicated with the first air hole, so that when the battery piece or the glass piece is placed on the jig 532, the battery piece or the glass piece can be sucked and fixed in a vacuum adsorption mode.
In the embodiment of the invention, as shown in fig. 13, the jig 532 includes a jig body 5321, a positioning groove recessed inwards is provided on one side of the jig body 5321 away from the jig base 531, a boss 5322 is provided in the middle of the positioning groove, a first adsorption hole penetrates from the boss 5322 to the jig body 5321, and a glue overflow groove 5323 is formed between the periphery of the boss 5322 and the positioning groove.
In the invention, the boss 5322 is used for placing and fixing the battery piece or the glass piece, when the battery piece is placed for gluing, the gluing and scraping assembly 58 is used for uniformly coating the glue on the battery piece, and the gluing and scraping assembly 58 is used for pushing the redundant glue on the battery piece into the glue overflow groove 5323 so as to prevent the glue from overflowing and adhering to the battery piece.
In the embodiment of the present invention, as shown in fig. 5, 6, 7, 8 and 9, the first Y-direction linear module 55 has a first Y-direction sliding seat 551, and the patch assembly 56 includes a first cylinder 561, a vacuum cup 562, a second cylinder 563, a suction cup seat 564 and a suction cup 565, where the first cylinder 561 is disposed on the first Y-direction sliding seat 551, the vacuum cup 562 is disposed on the first cylinder 561, the vacuum cup 562 is communicated with a vacuum generator, the second cylinder 563 is disposed inside the vacuum cup 562, the suction cup seat 564 is disposed on the second cylinder 563, the suction cup seat 564 is provided with a second air hole communicated with the vacuum generator, the suction cup 565 is provided with a plurality of second suction holes, and the second suction holes are communicated with the second air hole.
In the present invention, the suction cup holder 564 is provided with a second air hole communicating with the vacuum generator, and the plurality of second suction holes on the suction cup 565 are communicated with the second air hole, so that when the second air cylinder 563 drives the suction cup holder 564 and the suction cup 565 to synchronously approach down to the glass sheet, the glass sheet can be sucked and grasped by vacuum suction.
In the invention, the vacuum cup 562 is used for forming a vacuum airtight space between the vacuum cup 562 and the jig assembly 53, after bubbles in glue are pumped away, a glass sheet is attached in a high vacuum state, so that no bubbles are ensured in a product, in order to improve the tightness, a sealing groove is formed in the jig base 531, a sealing ring is arranged on the sealing groove, and when the vacuum cup 562 moves towards the jig assembly 53, the bottom end face of the vacuum cup 562 is tightly attached with the sealing ring, so that the sealing effect is improved.
Specifically, the robot 60 grabs the glass sheet onto the jig assembly 53 to complete positioning, the X-direction linear module 52 drives the jig assembly 53 to move to the lower part of the patch assembly 56, the second cylinder 563 drives the suction cup seat 564 and the suction cup 565 to synchronously move downwards, the suction cup 565 sucks the glass sheet positioned on the patch assembly 56, the robot 60 grabs the battery sheet onto the jig assembly 53, the X-direction linear module 52 drives the jig assembly 53 to move to the lower part of the glue spreading and scraping assembly 58, after the glue spreading process and the glue scraping process are completed, the X-direction linear module 52 drives the jig assembly 53 to move to the lower part of the patch assembly 56, the first cylinder 561 drives the vacuum cover 562 to move towards the direction of the jig assembly 53, the bottom end face of the vacuum cover 562 is tightly attached to the jig assembly 53 through a sealing ring, a vacuum airtight space is formed between the vacuum cover 562 and the jig assembly 53, after the air bubbles in glue are sucked away, then the second driving cylinder drives the suction cup seat 564 and the suction cup 565 to synchronously move downwards, the glass sheet adsorbed on the suction cup 565 is placed on the coated battery sheet, the vacuum cover is continuously sucked under the high state, the vacuum cover is guaranteed, and finally, the first cylinder 561 is driven to completely separate from the vacuum cover 53, and the vacuum cover is kept away from the battery sheet 60.
In an embodiment of the present invention, as shown in fig. 7, 8 and 9, the automatic gluing and pasting mechanism 50 for solar cell further includes a vision camera 59a, where the vision camera 59a is disposed on the first Y-direction sliding seat 551 and spaced from the pasting component 56. The jig assembly 53 is provided with a visual identification MARK point, and the visual identification MARK point is matched with the visual camera 59a for use, so that the positioning accuracy is improved.
In the embodiment of the present invention, as shown in fig. 5 and 6, the second Y-direction linear module 57 has a second Y-direction sliding seat 571, the glue spreading component 58 includes a third Y-direction linear module 581, a connecting seat 582, a glue spreading component 583 and a glue spreading component 584, wherein the third Y-direction linear module 581 is disposed on the second Y-direction sliding seat 571, the third Y-direction linear module 581 has a third Y-direction sliding seat, the connecting seat 582 is disposed on the third Y-direction sliding seat, the glue spreading component 583 is disposed on the connecting seat 582, and the glue spreading component 584 is disposed on the connecting seat 582 and spaced from the glue spreading component 583.
In the present invention, the glue spreading component 583 is used to spread glue on the battery sheet, the glue scraping component 584 is used to spread glue on the battery sheet uniformly, the glue spreading component 583 and the glue scraping component 584 are controlled by different driving mechanisms to approach or separate from the jig component 53, the glue spreading component 583 and the glue scraping component 584 are both arranged on a third Y-direction sliding seat of a third Y-direction linear module 581, and the third Y-direction linear module 581 drives the glue spreading component 583 and the glue scraping component 584 to move above the battery sheet, so that the glue is more uniform.
In the embodiment of the present invention, as shown in fig. 10, the gluing assembly 583 includes a gluing cylinder 5831, a connecting piece 5832 and a gluing cylinder 5833, wherein the gluing cylinder 5831 is disposed on the connecting seat 582, the connecting piece 5832 is disposed on the gluing cylinder 5831, the gluing cylinder 5833 is disposed on the connecting piece 5832, and the gluing cylinder 5833 is controlled by a controller. The gluing cylinder 5833 controls the gluing amount in a solenoid valve control mode, reduces glue overflow and improves the product quality. The gluing cylinder 5831 drives the connecting piece 5832 and the gluing cylinder 5833 to synchronously move downwards to be close to the battery piece, and the third Y-direction linear module 581 drives the gluing component 583 to move on the battery piece, so that glue is uniformly distributed on the battery piece.
In the embodiment of the present invention, as shown in fig. 10, the doctor assembly 584 includes a doctor cylinder 5841, a fixing block 5842 and a doctor blade 5843, wherein the doctor cylinder 5841 is disposed on the connecting base 582, the fixing block 5842 is disposed on the doctor cylinder 5841, and the doctor blade 5843 is disposed on the fixing block 5842. The doctor blade cylinder 5841 drives the fixed block 5842 and the scraper 5843 to synchronously move downwards to be close to the battery piece, and the third Y-direction linear module 581 drives the doctor blade assembly 584 to move on the battery piece, so that glue is smeared more uniformly.
In the embodiment of the invention, as shown in fig. 5, 10 and 11, the automatic gluing and pasting mechanism 50 for solar cells further comprises a glue film assembly 59, wherein the glue film assembly 59 comprises a glue film cylinder 591, a suction plate 592 and a glue film storage table 593, the glue film cylinder 591 is arranged on the second Y-direction sliding seat 571, the suction plate 592 is arranged on the glue film cylinder 591, the suction plate 592 is provided with a third air hole communicated with a vacuum generator, the suction plate 592 is provided with a plurality of third adsorption holes, the third adsorption holes are communicated with the third air holes, and the glue film storage table 593 is arranged on the supporting seat 51.
In the present invention, the suction plate 592 is provided with a third air hole communicating with the vacuum generator, and the plurality of third suction holes on the suction plate 592 communicate with the third air hole, so that when the suction plate 592 is driven by the film cylinder 591 to approach the film storage table 593, the film placed on the film storage table 593 can be sucked and grasped by vacuum suction.
In the embodiment of the present invention, as shown in fig. 11, the adhesive film assembly 59 further includes an air cylinder base 594, a receiving air cylinder 595 and a receiving tray 596, wherein the air cylinder base 594 is disposed on the support base 51 and is spaced from the adhesive film storage table 593, the receiving air cylinder 595 is disposed on the air cylinder base 594, and the receiving tray 596 is disposed on the receiving air cylinder 595.
In the embodiment of the invention, as shown in fig. 2 and 16, the automatic solar cell gluing and pasting device 100 further comprises a vision system 70 and an NG blanking mechanism 80, wherein the vision system 70 is arranged on the working platform 11, and the NG blanking mechanism 80 is arranged on the working platform 11 and is spaced from the vision system 70. The vision system 70 is used for detecting the dimensional accuracy and appearance damage of the battery piece and the glass piece, after the battery piece and the glass piece are fed, the battery piece and the glass piece are sucked to the vision system 70 by the robot 60 for inspection, qualified products are sucked to the gluing and pasting mechanism 50 by the robot 60, unqualified products are sucked to the NG blanking mechanism 80 by the robot 60, and the unqualified products are waited for processing.
In the embodiment of the invention, the working platform 11 is provided with a detection port, as shown in fig. 16, the vision system 70 comprises a detection support 71, a detection box 72, a camera support 73 and a detection camera 74, wherein the detection support 71 is arranged on the working platform 11, a detection hole is formed in the detection support 71 corresponding to the detection port, the detection box 72 is arranged on the detection support 71, the detection box 72 is provided with a detection chamber, the detection chamber is communicated with the detection hole, the camera support 73 is arranged on one side, away from the detection box 72, of the detection support 71, and the detection camera 74 is arranged on the camera support 73.
It can be appreciated that the detection camera 74 and the detection box 72 are located on two opposite sides of the working platform 11, the detection camera 74, the detection port, the detection hole and the detection chamber are arranged on the same axis and are sequentially communicated, when the glass sheet or the battery sheet is detected, the robot 60 sucks the product into the detection box 72, the detection camera 74 shoots the product, the detection camera 74 has no defects in the dimensional accuracy and the appearance, the incoming materials are screened, the product quality is improved, the detection camera 74 is arranged below the working platform 11, the occupied area can be reduced, and the robot 60 can conveniently suck the product.
In the embodiment of the present invention, as shown in fig. 14 and 15, the robot 60 includes a mounting member 61, a robot body 62, a mounting plate 63, a first suction mechanism 64 and a second suction mechanism 65, wherein the mounting member 61 is provided at the top of the guard room 10, the robot body 62 is provided at the mounting member 61, the mounting plate 63 is provided at the sixth axis of the robot body 62, the first suction mechanism 64 is used for sucking the battery sheet, the first suction mechanism 64 is provided at the mounting plate 63, the second suction mechanism 65 is used for sucking the glass sheet, and the second suction mechanism 65 is provided at the mounting plate 63.
In the embodiment of the present invention, as shown in fig. 14 and 15, the first suction mechanism 64 includes a first connection plate 641, a first suction cylinder 642 and a battery plate suction plate 643, wherein the first connection plate 641 is provided to the mounting plate 63, the first suction cylinder 642 is provided to the mounting plate 63, the battery plate suction plate 643 is provided to the first suction cylinder 642 and communicates with the vacuum generator, the second suction mechanism 65 includes a second connection plate 651, a second suction cylinder 652 and a glass plate suction plate 653, wherein the second connection plate 651 is provided to the mounting plate 63, the second suction cylinder 652 is provided to the mounting plate 63, and the glass plate suction plate 653 is provided to the second suction cylinder 652 and communicates with the vacuum generator.
In the embodiment of the invention, as shown in fig. 1,2, 3, 4 and 17, the automatic solar cell gluing and pasting device 100 further comprises a vacuum pump 92 assembly 90, wherein the vacuum pump 92 assembly 90 is arranged on the outer side of the top of the protection room 10 and is communicated with the protection room 10, the vacuum pump 92 assembly 90 comprises a mounting cabinet 91, a vacuum pump 92 and a connecting pipeline 93, the mounting cabinet 91 is arranged on the top of the protection room 10 through a plurality of connecting pins, the mounting cabinet 91 is provided with a mounting cavity, the vacuum pump 92 is arranged in the mounting cavity, one end of the connecting pipeline 93 is communicated with the vacuum pump 92, and the other end of the connecting pipeline 93 extends into the protection room 10 and is respectively communicated with the glass sheet feeding mechanism 30, the cell blanking mechanism 40, the gluing and pasting mechanism 50 and the robot 60.
In the embodiment of the present invention, as shown in fig. 3 and 4, a control element is further disposed in the guard room 10, and the control element is electrically connected to the battery sheet feeding mechanism 20, the glass sheet feeding mechanism 30, the battery sheet discharging mechanism 40, the glue applying and pasting mechanism 50, the vision system 70 and the robot 60, respectively.
The foregoing description of the embodiments of the present invention is merely an optional embodiment of the present invention, and is not intended to limit the scope of the invention, and all equivalent structural modifications made by the present invention in the light of the present invention, the description of which and the accompanying drawings, or direct/indirect application in other related technical fields are included in the scope of the invention.
Claims (8)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110259763.8A CN113178499B (en) | 2021-03-10 | 2021-03-10 | Solar cell automatic glue coating and patching equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110259763.8A CN113178499B (en) | 2021-03-10 | 2021-03-10 | Solar cell automatic glue coating and patching equipment |
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| CN113178499A CN113178499A (en) | 2021-07-27 |
| CN113178499B true CN113178499B (en) | 2024-12-24 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113830559B (en) * | 2021-09-22 | 2023-07-07 | 姚香怡 | Uninterrupted scanning and recycling equipment for glass slides |
| CN113909886B (en) * | 2021-11-04 | 2023-07-18 | 中国兵器装备集团自动化研究所有限公司 | Glass laminating press fitting equipment |
| CN116741861B (en) * | 2023-06-26 | 2023-12-26 | 广州统力新能源有限公司 | A kind of preparation method of solar glass panel |
| CN118099288B (en) * | 2024-04-22 | 2024-07-05 | 深圳市元硕自动化科技有限公司 | Gluing equipment for gluing flexible battery piece |
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| CN203883031U (en) * | 2014-06-12 | 2014-10-15 | 深圳市便携电子科技有限公司 | Fully-automatic brush coating and piece arranging test all-in-one machine of solar plates |
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| CN111086916B (en) * | 2019-12-20 | 2021-05-11 | 苏州市汇邦自动化系统有限公司 | Typesetting and rubberizing device for solar cell string |
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