Background
With the increasing pace of urban construction, a large amount of sludge such as building residue and building slurry is generated every year in the engineering construction process, and in the Ningbo example, the cleaning and transportation amount of the sludge is about 2670 ten thousand square in 2017, wherein the building residue accounts for about 95% and the building slurry accounts for about 4.5%. The sludge has the characteristics of high water content, low shear strength, high compressibility, high sensitivity, poor water permeability and the like, and has a large number of sticky particles, contains organic matters, is thick in combined water film and weak in inter-particle binding force. These sludges therefore require a consolidation process.
The existing sludge resource utilization is generally carried out by adopting curing agents such as cement, lime and the like for consolidation, and is prepared into non-sintered ceramsite, in order to further reduce the cost or improve the performance, industrial waste residues are also adopted to replace the cement, and a small amount of excitant is added, but the prepared non-sintered ceramsite has the defects of low early strength, easy shrinkage cracking and the like, is mainly suitable for fine-grained soil with high content of sticky grains, and has the problems of strength reduction and the like after being soaked in water, so that the durability of products in application is not strong. The industrial waste residue adopted in the prior art is often common varieties such as fly ash, slag, gypsum and the like, and the application of the industrial waste residue which is difficult to utilize is less.
The steel slag desulfurization byproduct is a solid desulfurization byproduct discharged after sintering flue gas desulfurization by adopting waste steel slag as a desulfurizer, and along with the increasing importance of China on the circular economy and green development of the steel industry, the efficient utilization and deep processing of the steel slag desulfurization byproduct become one of the important problems to be solved urgently in the industry chain. The mineral composition of the steel slag desulfurization by-product is mainly dihydrate gypsum formed by desulfurization reaction, and in addition, the steel slag which is a desulfurizing agent and does not react completely contains C3S、C2S and other active minerals. Although the dihydrate gypsum is contained, the production cost is further increased by separating the dihydrate gypsum for resource utilization, the separation process is complex, and the obtained product also contains other impurity components in the steel slag, so that the application of further purifying the steel slag desulfurization by-products to prepare industrial raw materials is limited. Therefore, how to utilize the desulfurization by-products of the steel slag as a whole resource is a technology which needs to be solved urgently at presentAnd (5) problems are solved.
Disclosure of Invention
The invention aims to provide a steel slag desulphurization byproduct solidified sludge-based non-sintered ceramsite and a preparation method thereof, and solves the problem of resource utilization of sludge and steel slag desulphurization byproducts.
In order to achieve the above object, the present invention provides the following technical solutions:
the invention provides a steel slag desulphurization byproduct solidified sludge-based non-sintered ceramsite which is prepared from the following raw materials in parts by weight: 35-70 parts of sludge, 5-30 parts of steel slag desulphurization by-product, 10-20 parts of cement, 5-25 parts of mineral admixture, 1-2 parts of excitant and 0.1-1 part of dispersing agent.
Preferably, in the steel slag desulfurization byproduct solidified sludge-based non-fired ceramsite, the sludge is building slurry or building residue soil, the water content is 45-85%, and the organic matter content is less than 10%.
Preferably, in the above-mentioned solidified sludge-based non-fired ceramsite containing steel slag desulfurization by-product, the steel slag desulfurization by-product is obtained by absorbing sintering flue gas SO with steel slag powder as a desulfurizing agent2The granularity of the generated by-product is 200-400 meshes, and the content of calcium sulfate is more than 70%.
Preferably, in the above-mentioned non-sintered ceramsite containing solidified sludge base from by-product of steel slag desulfurization, the mineral admixture is one or both of fly ash and slag powder.
Preferably, in the solidified sludge-based non-fired ceramsite containing the steel slag desulfurization byproducts, the excitant is a mixture of sodium silicate, quicklime and sodium hydroxide according to a mass ratio of 1-6: 1-5: 1-4.
Preferably, in the above-mentioned steel slag desulfurization byproduct solidified sludge-based non-sintered ceramsite, the dispersant is one or two of sodium lignosulfonate and naphthalene water reducer.
Preferably, in the sludge-based non-sintered ceramsite solidified by the steel slag desulfurization byproduct, the water-solid ratio of the non-sintered ceramsite is 0.13-0.35.
The invention also provides a preparation method of the solidified sludge-based non-sintered ceramsite containing the steel slag desulfurization by-product, which is characterized by comprising the following steps of:
wet grinding, homogenizing and smoldering the sludge, the steel slag desulfurization byproducts and the mineral admixture, then adding cement, an exciting agent and a dispersing agent, mixing, granulating, balling and maintaining to obtain the steel slag desulfurization byproduct solidified sludge-based non-fired ceramsite.
Through the technical scheme, compared with the prior art, the invention has the following beneficial effects:
(1) compared with the traditional sintering process, the sintering-free ceramsite disclosed by the invention is simple in process, saves a large amount of energy consumption, and is beneficial to large-scale industrial production.
(2) According to the invention, the steel slag desulfurization by-product is mainly used as a curing agent and is cooperated with cement and mineral admixture, the three main components can mutually promote hydration, so that the advantages are complemented, certain activity is provided in the early stage and the later stage, and an activator, a dispersant and the like are supplemented to increase the curing effect on sludge.
(3) The invention can realize large-scale production and engineering application of the steel slag desulfurization by-products and the sludge, solves the problem that a large amount of steel slag desulfurization by-products and sludge are stacked to pollute the environment, and has good economic benefit and social benefit.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a steel slag desulphurization byproduct solidified sludge-based non-sintered ceramsite which is prepared from the following raw materials in parts by weight: 35-70 parts of sludge, 5-30 parts of steel slag desulphurization by-product, 10-20 parts of cement, 5-25 parts of mineral admixture, 1-2 parts of excitant and 0.1-1 part of dispersing agent.
Preferably, in the steel slag desulfurization byproduct solidified sludge-based non-fired ceramsite, the sludge is building slurry or building residue soil, the water content is 45-85%, and the organic matter content is less than 10%.
Preferably, in the above-mentioned solidified sludge-based non-fired ceramsite containing steel slag desulfurization by-product, the steel slag desulfurization by-product is obtained by absorbing sintering flue gas SO with steel slag powder as a desulfurizing agent2The granularity of the generated by-product is 200-400 meshes, and the content of calcium sulfate is more than 70%.
Preferably, in the above-mentioned non-sintered ceramsite containing solidified sludge base from by-product of steel slag desulfurization, the mineral admixture is one or two of fly ash and slag powder.
Preferably, in the solidified sludge-based non-fired ceramsite containing the steel slag desulfurization byproducts, the excitant is a mixture of sodium silicate, quicklime and sodium hydroxide according to a mass ratio of 1-6: 1-5: 1-4.
Preferably, in the above-mentioned steel slag desulfurization byproduct solidified sludge-based non-sintered ceramsite, the dispersant is one or two of sodium lignosulfonate and naphthalene water reducer.
Preferably, in the sludge-based non-sintered ceramsite solidified by the steel slag desulfurization byproduct, the water-solid ratio of the non-sintered ceramsite is 0.13-0.35.
The invention also provides a preparation method of the solidified sludge-based non-sintered ceramsite containing the steel slag desulfurization by-product, which is characterized by comprising the following steps of:
wet grinding the sludge, the desulfurization by-products of the steel slag and the mineral admixture until the specific surface area is more than 400cm2Homogenizing, stewing materials for 4-72 h, then adding cement, an activator and a dispersant, mixing, granulating into balls, and curing by adopting water spraying and a covering film for 7-14 d to obtain the steel slag desulfurization byproduct solidified sludge-based non-fired ceramsite.
Example 1
The invention provides a steel slag desulphurization byproduct solidified sludge-based non-sintered ceramsite which is prepared from the following raw materials in parts by weight: 35 parts of building slag soil, 20 parts of steel slag desulfurization byproducts, 10 parts of cement, 15 parts of fly ash, 5 parts of slag powder, 0.5 part of sodium silicate, 0.5 part of quick lime, 0.5 part of sodium hydroxide and 0.6 part of sodium lignosulfonate.
The preparation method comprises the following steps: mixing the building slag soil, the steel slag desulfurization by-product, the fly ash and the slag powder, carrying out wet grinding, homogenizing and material sealing for 4 hours, then adding cement, sodium silicate, quick lime, sodium hydroxide and sodium lignosulfonate, mixing, granulating, carrying out natural water spraying maintenance, spraying water every 12 hours, and maintaining for 7 days to obtain the steel slag desulfurization by-product solidified sludge-based non-fired ceramsite.
The volume weight of the unfired ceramsite prepared by the embodiment is 1000kg/m328d cylinder pressure strength of 4.7MPa and water absorption of 9.5 percent in 1 hour, and meets the requirements of national standard GB/T17431.1-2010 light aggregate and test method thereof.
Example 2
The invention provides a steel slag desulphurization byproduct solidified sludge-based non-sintered ceramsite which is prepared from the following raw materials in parts by weight: 50 parts of building slurry, 10 parts of steel slag desulfurization byproducts, 20 parts of cement, 10 parts of fly ash, 1 part of sodium silicate, 0.8 part of quicklime, 0.2 part of sodium hydroxide and 0.1 part of naphthalene water reducer.
The preparation method comprises the following steps: the preparation method comprises the following steps: mixing the building slurry, the steel slag desulfurization by-product and the fly ash, carrying out wet grinding, homogenizing and material sealing for 24 hours, then adding cement, sodium silicate, quicklime, sodium hydroxide and a naphthalene water reducer, mixing, granulating into balls, carrying out natural water spraying maintenance, spraying water every 12 hours, and maintaining for 10 days to obtain the steel slag desulfurization by-product solidified sludge-based non-fired ceramsite.
The volume weight of the baking-free ceramsite prepared by the embodiment is 950kg/m328d cylinder pressure strength of 4.5MPa and water absorption of 10.3 percent in 1 hour, and meets the requirements of national standard GB/T17431.1-2010 light aggregate and test method thereof.
Example 3
The invention provides a steel slag desulphurization byproduct solidified sludge-based non-sintered ceramsite which is prepared from the following raw materials in parts by weight: 70 parts of building slag soil, 30 parts of steel slag desulphurization by-product, 14 parts of cement, 25 parts of slag powder, 0.6 part of sodium silicate, 0.5 part of quicklime, 0.4 part of sodium hydroxide, 0.4 part of sodium lignosulfonate and 0.2 part of naphthalene water reducer.
The preparation method comprises the following steps: mixing the building slag soil, the steel slag desulphurization byproduct and the slag powder, wet grinding, homogenizing, stuffing for 72h, then adding cement, sodium silicate, quick lime, sodium hydroxide, sodium lignosulfonate and a naphthalene water reducing agent, mixing, granulating into balls, naturally spraying water for curing, spraying water every 12h, and curing for 14d to obtain the steel slag desulphurization byproduct solidified sludge-based non-fired ceramsite.
The volume weight of the unfired ceramsite prepared by the embodiment is 800kg/m328d cylinder pressure strength of 4.2MPa and water absorption of 11.1 percent after 1 hour, and meets the requirements of national standard GB/T17431.1-2010 light aggregate and test method thereof.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.