CN113171829B - Intelligent sorting and on-site filling device and disassembling and assembling method - Google Patents
Intelligent sorting and on-site filling device and disassembling and assembling method Download PDFInfo
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- CN113171829B CN113171829B CN202110323427.5A CN202110323427A CN113171829B CN 113171829 B CN113171829 B CN 113171829B CN 202110323427 A CN202110323427 A CN 202110323427A CN 113171829 B CN113171829 B CN 113171829B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
- B02C4/08—Crushing or disintegrating by roller mills with two or more rollers with co-operating corrugated or toothed crushing-rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/10—Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/10—Crushing or disintegrating by roller mills with a roller co-operating with a stationary member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/30—Shape or construction of rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F15/00—Methods or devices for placing filling-up materials in underground workings
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Abstract
本发明涉及一种智能分选与就地充填装置及拆装方法,属于充填工程技术领域,智能分选与就地充填装置包括分选仓、煤矸输送组件和压实组件,分选仓的内部设有粉碎组件和筛分组件,粉碎组件用于将煤矸进行破碎,破碎后的煤矸经筛分组件分为煤粉和矸石,煤矸输送组件位于分选仓的一侧,用于将分选仓输出的矸石输送至采空区进行回填,压实组件位于采空区,用于将回填后的矸石压实,且压实组件与煤矸输送组件同步移动,本发明利用分选仓、煤矸输送组件和压实组件,将煤矸在井下进行分选与矸石就地充填,有效提高煤质,解决矸石在地面排放造成的环境污染和破坏问题,降低矸石的提升成本,提高煤矿企业的经济效益,同时,拆装便捷。
The invention relates to an intelligent sorting and in-situ filling device and a disassembly method, belonging to the technical field of filling engineering. The intelligent sorting and in-situ filling device comprises a sorting bin, a coal gangue conveying component and a compacting component. There are crushing components and screening components inside. The crushing components are used to crush the coal gangue. The crushed coal gangue is divided into coal powder and gangue by the screening components. The gangue output from the sorting bin is transported to the goaf for backfilling, the compaction component is located in the goaf, and is used to compact the backfilled gangue, and the compaction component and the coal gangue conveying component move synchronously. Bunkers, coal gangue conveying components and compaction components, the coal gangue is sorted underground and the gangue is filled on site, which can effectively improve the coal quality, solve the problem of environmental pollution and damage caused by the discharge of gangue on the ground, reduce the upgrading cost of gangue, and improve the The economic benefits of coal mining enterprises, and at the same time, it is convenient to disassemble and assemble.
Description
技术领域technical field
本发明属于充填工程技术领域,具体地说涉及一种智能分选与就地充填装置及拆装方法。The invention belongs to the technical field of filling engineering, and in particular relates to an intelligent sorting and on-site filling device and a disassembly method.
背景技术Background technique
随着煤炭资源的大量开采,我国东部浅部资源逐渐枯竭,煤炭的发展战略逐渐向深部和西部发展。目前,煤炭行业将采煤和选煤分别在井下和井上分开进行处理,提高了矸石出井的运输费用,同时造成地面堆积了大量矸石,造成对环境不可修复的影响。此外,在煤炭资源的开采过程中,造成大面积的塌陷区,对地面建筑和生态环境造成严重的影响。With the massive mining of coal resources, the shallow resources in the eastern part of my country are gradually exhausted, and the development strategy of coal is gradually developing to the deep and western parts. At present, the coal industry separates coal mining and coal preparation in the underground and above the well, which increases the transportation cost of gangue out of the well, and at the same time causes a large amount of gangue to accumulate on the ground, causing irreparable impact on the environment. In addition, during the mining process of coal resources, a large area of subsidence area is caused, which has a serious impact on ground buildings and ecological environment.
发明内容Contents of the invention
针对现有技术的种种不足,为了解决上述问题,现提出一种智能分选与就地充填装置及拆装方法,井下煤矸分选并就地充填,不仅可以改变矿区生态环境质量,而且可有效控制岩层移动及保证地面建筑物下煤炭资源安全使用,最大程度的、高效机械化的回收建筑物下压煤。Aiming at the various deficiencies of the existing technology, in order to solve the above problems, an intelligent sorting and on-site filling device and disassembly method are proposed. Underground coal gangue sorting and on-site filling can not only change the ecological environment quality of the mining area, but also can Effectively control the movement of rock strata and ensure the safe use of coal resources under the ground buildings, and recover the coal under the buildings to the greatest extent and efficiently mechanized.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种智能分选与就地充填装置,包括:An intelligent sorting and on-site filling device, including:
分选仓,其顶部设有进料口,其内部设有粉碎组件和筛分组件,煤矸经进料口投入分选仓中,粉碎组件用于将煤矸进行破碎,破碎后的煤矸经筛分组件分为煤粉和矸石,所述分选仓底部设有煤粉出口和矸石出口;The sorting bin has a feeding port on the top, and a crushing component and a screening component inside it. The coal gangue is put into the sorting bin through the feeding port, and the crushing component is used to crush the coal gangue, and the crushed gangue is The screened components are divided into coal powder and gangue, and the bottom of the sorting bin is provided with a coal powder outlet and a gangue outlet;
煤矸输送组件,其位于分选仓的一侧,用于将分选仓输出的矸石输送至采空区进行回填;The gangue conveying component is located on one side of the sorting bin and is used to transport the gangue output from the sorting bin to the goaf for backfilling;
和压实组件,其位于采空区,用于将回填后的矸石压实,且压实组件与煤矸输送组件同步移动。and a compacting component, which is located in the goaf and is used for compacting the backfilled gangue, and the compacting component and the coal gangue conveying component move synchronously.
进一步,所述粉碎组件包括粉碎辊和压板,所述粉碎辊包括主动辊和2个从动辊,且主动辊与2个从动辊的圆周表面均布粉碎齿,所述2个从动辊分别位于主动辊的两侧,煤矸在主动辊与从动辊的挤压作用下被粉碎。Further, the crushing assembly includes a crushing roller and a pressing plate, the crushing roller includes a driving roller and 2 driven rollers, and the peripheral surfaces of the driving roller and the 2 driven rollers are evenly distributed with crushing teeth, and the 2 driven rollers They are respectively located on both sides of the driving roller, and the coal gangue is crushed under the extrusion action of the driving roller and the driven roller.
进一步,所述压板设为圆弧状,且压板表面均布凸起。Further, the pressing plate is set in an arc shape, and the surface of the pressing plate is evenly distributed with protrusions.
进一步,所述压板的一端与粉碎仓的内壁连接,其另一端作为自由端。Further, one end of the pressing plate is connected to the inner wall of the crushing chamber, and the other end is used as a free end.
进一步,所述压板位于从动辊的下方,且压板与从动辊一一对应设置,即压板设有2块,煤矸在压板与从动辊的挤压作用下被粉碎。Further, the pressing plate is located below the driven roller, and the pressing plate and the driven roller are set in one-to-one correspondence, that is, there are two pressing plates, and the coal gangue is crushed under the pressing action of the pressing plate and the driven roller.
进一步,2块压板之间留有煤矸通道,被粉碎后的煤矸经煤矸通道落入筛分组件。Further, a coal gangue channel is left between the two pressing plates, and the pulverized coal gangue falls into the screening assembly through the coal gangue channel.
进一步,所述压板与粉碎仓的内壁之间连接有粉碎油缸,所述粉碎油缸倾斜设置,且粉碎油缸的活塞端与压板连接。Further, a crushing oil cylinder is connected between the pressing plate and the inner wall of the crushing chamber, the crushing oil cylinder is arranged obliquely, and the piston end of the crushing oil cylinder is connected to the pressing plate.
进一步,工作状态下,粉碎油缸预设压力值,促使压板与从动辊之间留有间隙以挤压并粉碎煤矸,当煤矸需要的粉碎力大于预设压力值时,粉碎油缸回缩并带动压板远离从动辊,煤矸不被压碎。Further, in the working state, the preset pressure value of the crushing oil cylinder causes a gap between the pressure plate and the driven roller to squeeze and crush the coal gangue. When the crushing force required for the coal gangue is greater than the preset pressure value, the crushing oil cylinder retracts And drive the pressure plate away from the driven roller, so that the coal gangue will not be crushed.
进一步,所述筛分组件包括筛网和载料板,所述筛网位于载料板上方,用于筛分煤粉和矸石,且筛网、载料板均倾斜设置。Further, the screening assembly includes a screen and a loading plate, and the screen is located above the loading plate for screening coal powder and gangue, and the screen and the loading plate are all inclined.
进一步,所述筛网的一端与分选仓的内壁铰接,其另一端延伸至矸石出口的下方,且筛网的另一端与分选仓的内壁之间连接有伸缩组件。Further, one end of the screen is hinged to the inner wall of the sorting bin, the other end extends below the gangue outlet, and a telescopic assembly is connected between the other end of the screen and the inner wall of the sorting bin.
进一步,所述伸缩组件包括固定座、固定件和弹簧,所述固定件沿着竖直方向设置,其一端通过固定座与分选仓的内壁固连,其另一端与筛网连接,且弹簧套设在固定件的外围形成伸缩结构。Further, the telescopic assembly includes a fixed seat, a fixed piece and a spring, the fixed piece is arranged along the vertical direction, one end of which is fixedly connected with the inner wall of the sorting bin through the fixed seat, the other end is connected with the screen, and the spring It is sleeved on the periphery of the fixing part to form a telescopic structure.
进一步,所述固定座的顶部设为斜面,避免滞留煤矸。Further, the top of the fixing seat is set as a slope to avoid stagnation of coal gangue.
进一步,所述载料板的倾斜方向与筛网的倾斜方向相反,且载料板的底端延伸至煤粉出口的下方。Further, the inclination direction of the loading plate is opposite to that of the screen, and the bottom end of the loading plate extends below the pulverized coal outlet.
进一步,所述筛网的下方设有震动辊,且震动辊的圆周表面均布长度不同的震动齿。Further, a vibrating roller is arranged below the screen, and vibrating teeth with different lengths are evenly distributed on the circumferential surface of the vibrating roller.
进一步,所述震动齿的长度均大于震动辊与筛网的间距。Further, the length of the vibrating teeth is greater than the distance between the vibrating roller and the screen.
进一步,所述震动齿的最大长度等于震动辊与载料板的间距。Further, the maximum length of the vibrating teeth is equal to the distance between the vibrating roller and the loading plate.
进一步,所述震动齿的末端设有拨料凸起,既能对筛网产生振动力,又能波动载料板上的煤粉。Further, the ends of the vibrating teeth are provided with material-pushing protrusions, which can not only generate vibratory force on the screen, but also fluctuate the coal powder on the loading plate.
进一步,所述分选仓的外侧设有分选电机、主动齿轮、第一同步齿轮、第二同步齿轮和从动齿轮,所述主动辊通过主动辊轴与分选电机的输出端连接,所述主动齿轮和第一同步齿轮均位于主动辊轴上,所述从动齿轮和从动辊均位于从动辊轴上,且主动齿轮与从动齿轮相啮合,所述震动辊和第二同步齿轮均位于震动辊轴上,且第一同步齿轮与第二同步齿轮通过同步带传动连接。Further, a sorting motor, a driving gear, a first synchronizing gear, a second synchronizing gear and a driven gear are arranged on the outside of the sorting bin, and the driving roller is connected to the output end of the sorting motor through a driving roller shaft, so that Both the driving gear and the first synchronous gear are located on the driving roller shaft, the driven gear and the driven roller are located on the driven roller shaft, and the driving gear is meshed with the driven gear, and the vibrating roller and the second synchronous The gears are all located on the vibrating roller shaft, and the first synchronous gear is connected to the second synchronous gear through a synchronous belt transmission.
进一步,所述煤矸输送组件包括皮带输送机、第一螺旋输送机和第二螺旋输送机,所述第一螺旋输送机倾斜设置,所述第二螺旋输送机位于液压支架的顶板下方,且第一螺旋输送机和第二螺旋输送机位于移动平台上。Further, the gangue conveying assembly includes a belt conveyor, a first screw conveyor and a second screw conveyor, the first screw conveyor is arranged obliquely, the second screw conveyor is located under the top plate of the hydraulic support, and The first screw conveyor and the second screw conveyor are located on the mobile platform.
进一步,所述移动平台为自移式结构。Further, the mobile platform is a self-moving structure.
进一步,矸石经皮带输送机输送至暂存处,位于暂存处的矸石经辅助运输设备输送至第一螺旋输送机,且第一螺旋输送机和第二螺旋输送机相连通。Further, the gangue is transported to the temporary storage place through the belt conveyor, and the gangue located in the temporary storage place is transported to the first screw conveyor through the auxiliary transportation equipment, and the first screw conveyor and the second screw conveyor are connected.
进一步,所述压实组件包括定位油缸组、压实油缸和升降油缸,所述定位油缸组包括下定位油缸和侧定位油缸,且下定位油缸和侧定位油缸的活塞端均设有定位齿,以压入采空区的地面及侧壁,所述压实油缸沿着水平方向设置,且压实油缸的活塞端连接有压实板,所述升降油缸用于推动压实油缸、压实板沿着竖直方向移动。Further, the compacting assembly includes a positioning cylinder group, a compacting cylinder and a lifting cylinder, the positioning cylinder group includes a lower positioning cylinder and a side positioning cylinder, and the piston ends of the lower positioning cylinder and the side positioning cylinder are equipped with positioning teeth, To press into the ground and side walls of the mined-out area, the compaction cylinder is arranged along the horizontal direction, and the piston end of the compaction cylinder is connected with a compaction plate, and the lifting cylinder is used to push the compaction cylinder and the compaction plate Move in the vertical direction.
进一步,所述定位油缸组、升降油缸位于固定板上,所述压实油缸位于移动板上,所述固定板上沿着竖直方向设有安装槽,用于容纳移动板。Further, the positioning oil cylinder group and the lifting oil cylinder are located on the fixed plate, the compacting oil cylinder is located on the moving plate, and the fixed plate is provided with installation grooves along the vertical direction for accommodating the moving plate.
进一步,所述安装槽的侧壁上设有第一导向槽,所述移动板上设有嵌入第一导向槽的翼板。Further, a first guide groove is provided on the side wall of the installation groove, and a wing plate embedded in the first guide groove is provided on the moving plate.
进一步,所述安装槽的槽底设有第二导向槽,所述移动板上设有嵌入第二导向槽的滑动块,且滑动块上连接有定位板。Further, the bottom of the installation groove is provided with a second guide groove, the moving plate is provided with a sliding block embedded in the second guide groove, and the sliding block is connected with a positioning plate.
进一步,所述固定板位于移动小车上。Further, the fixed plate is located on the mobile trolley.
进一步,所述固定板的顶部设有与第二螺旋输送机连接的连接耳,保证压实组件与移动平台同步移动。Further, the top of the fixed plate is provided with connecting ears connected with the second screw conveyor, so as to ensure the synchronous movement of the compacting component and the mobile platform.
另,本发明还提供一种智能分选与就地充填装置的拆装方法,包括如下步骤:In addition, the present invention also provides a disassembly and assembly method of an intelligent sorting and on-site filling device, which includes the following steps:
S1:将分选仓、皮带输送机、第一螺旋输送机、第二螺旋输送机和压实组件依次安装,将矸石自分选仓输送至采空区,利用压实组件对采空区矸石进行分层压实;S1: Install the sorting bin, belt conveyor, first screw conveyor, second screw conveyor and compacting components in sequence, transport the gangue from the sorting bin to the goaf, and use the compacting component to clean the goaf gangue layered compaction;
S2:采空区当前工作面充填完成后,移动平台带动移动小车同步移动至另一工作面进行填充;S2: After the filling of the current working face in the goaf is completed, the mobile platform drives the mobile trolley to move synchronously to another working face for filling;
S3:充填工作完成后,拆除固定板与第二螺旋输送机之间的连接,将分选仓、皮带输送机、第一螺旋输送机、第二螺旋输送机和压实组件依次移出巷道,即可。S3: After the filling work is completed, the connection between the fixed plate and the second screw conveyor is removed, and the sorting bin, belt conveyor, first screw conveyor, second screw conveyor and compaction assembly are moved out of the roadway in sequence, that is Can.
本发明的有益效果是:The beneficial effects of the present invention are:
利用分选仓、煤矸输送组件和压实组件,将煤矸在井下进行分选与矸石就地充填,有效提高煤质,解决矸石在地面排放造成的环境污染和破坏问题,降低矸石的提升成本,提高煤矿企业的经济效益,同时,拆装便捷。Using the sorting bin, gangue conveying components and compacting components, the coal gangue is sorted underground and the gangue is filled on the spot, which effectively improves the coal quality, solves the environmental pollution and damage caused by the gangue discharge on the ground, and reduces the lifting of the gangue Cost, improve the economic benefits of coal mining enterprises, at the same time, easy disassembly and assembly.
附图说明Description of drawings
图1是本发明的整体结构示意图;Fig. 1 is the overall structural representation of the present invention;
图2是分选仓的结构示意图;Fig. 2 is the structural representation of sorting bin;
图3是分选电机的结构示意图;Fig. 3 is the structural representation of sorting motor;
图4是震动辊的结构示意图;Fig. 4 is a structural schematic diagram of a vibration roller;
图5是压实组件的结构示意图;Fig. 5 is the structural representation of compacting assembly;
图6是固定板与移动板的装配示意图;Figure 6 is a schematic diagram of the assembly of the fixed plate and the movable plate;
图7是移动板的侧视图。Fig. 7 is a side view of the moving plate.
附图中:1-分选仓、2-皮带输送机、3-第一螺旋输送机、4-第二螺旋输送机、5-液压支架、6-压实组件、7-进料口、8-粉碎辊、801-主动辊、802-从动辊、9-筛网、10-载料板、11-震动辊、12-压板、13-凸起、14-固定座、15-弹簧、16-矸石出口、17-煤粉出口、18-分选电机、19主动齿轮、20-从动齿轮、 21-第一同步齿轮、22-第二同步齿轮、23-同步带、24-主动辊轴、25-震动辊轴、 26-震动齿、27-拨料凸起、28-固定板、29-下定位油缸、30-侧定位油缸、31- 升降油缸、32-压实油缸、33-移动板、34-压实板、35-连接耳、36-移动小车、 37-定位齿、38-安装槽、39-第二导向槽、40-翼板、41-滑动块、42-定位板、 43-粉碎油缸、44-移动平台。In the drawings: 1-Sorting warehouse, 2-Belt conveyor, 3-First screw conveyor, 4-Second screw conveyor, 5-Hydraulic support, 6-Compaction assembly, 7-Inlet, 8 -crushing roller, 801-driving roller, 802-driven roller, 9-screen, 10-loading plate, 11-vibration roller, 12-press plate, 13-protrusion, 14-fixed seat, 15-spring, 16 - gangue outlet, 17- pulverized coal outlet, 18- sorting motor, 19 driving gear, 20- driven gear, 21- first synchronous gear, 22- second synchronous gear, 23- synchronous belt, 24- driving roller shaft , 25-vibrating roller shaft, 26-vibrating teeth, 27-pull material protrusion, 28-fixed plate, 29-lower positioning cylinder, 30-side positioning cylinder, 31-lifting cylinder, 32-compacting cylinder, 33-moving Plate, 34-compression plate, 35-connecting ear, 36-moving trolley, 37-positioning tooth, 38-installation groove, 39-second guide groove, 40-wing plate, 41-sliding block, 42-positioning plate, 43-crushing oil cylinder, 44-mobile platform.
具体实施方式Detailed ways
为了使本领域的人员更好地理解本发明的技术方案,下面结合本发明的附图,对本发明的技术方案进行清楚、完整的描述,基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的其它类同实施例,都应当属于本申请保护的范围。此外,以下实施例中提到的方向用词,例如“上”“下”“左”“右”等仅是参考附图的方向,因此,使用的方向用词是用来说明而非限制本发明创造。In order to make those skilled in the art better understand the technical solution of the present invention, the technical solution of the present invention is clearly and completely described below in conjunction with the accompanying drawings of the present invention. Based on the embodiments in this application, those of ordinary skill in the art will Other similar embodiments obtained without creative work shall all fall within the scope of protection of this application. In addition, the directional words mentioned in the following embodiments, such as "upper", "lower", "left", "right", etc., are only referring to the directions of the drawings, therefore, the directional words used are for illustration rather than limitation invent.
实施例一:Embodiment one:
如图1-图7所示,一种智能分选与就地充填装置,包括分选仓1、煤矸输送组件和压实组件6,其中,分选仓1顶部设有进料口7,其内部设有粉碎组件和筛分组件,煤矸经进料口17投入分选仓1中,粉碎组件用于将煤矸进行破碎,破碎后的煤矸经筛分组件分为煤粉和矸石,煤矸输送组件位于分选仓1的一侧,用于将分选仓1输出的矸石输送至采空区进行回填,压实组件6位于采空区,用于将回填后的矸石压实,且压实组件与煤矸输送组件同步移动,便于移动和拆装。也就是说,利用分选仓、煤矸输送组件和压实组件,将煤矸在井下进行分选与矸石就地充填,有效提高煤质,解决矸石在地面排放造成的环境污染和破坏问题,降低矸石的提升成本,提高煤矿企业的经济效益,同时,拆装便捷。As shown in Figures 1-7, an intelligent sorting and on-site filling device includes a sorting bin 1, a gangue conveying component and a
所述粉碎组件由上至下依次包括粉碎辊8和压板12,所述粉碎辊8包括主动辊801和2个从动辊802,所述2个从动辊802分别位于主动辊801的两侧,从动辊 802和主动辊801在转动过程中产生挤压力。同时,主动辊801与2个从动辊802的圆周表面均布粉碎齿,大部分煤矸在主动辊801与从动辊802的挤压作用下被粉碎,小部分煤矸落入从动辊802与分选仓内壁之间,即小部分煤矸未经过粉碎辊 8的挤压。The crushing assembly includes a crushing
所述压板12设为圆弧状,且压板表面均布凸起13。所述压板12位于从动辊 802的下方,且压板12与从动辊802一一对应设置,即压板12设有2块。未经过挤压的小部分煤矸在压板12与从动辊802的挤压作用下被粉碎。也就是说,借助粉碎辊8和压板12保证自进料口17加入的煤矸均可受到挤压力。The
所述压板12与粉碎仓1的内壁之间连接有粉碎油缸43,且粉碎油缸43倾斜设置。所述粉碎油缸的缸体端与粉碎仓1的内壁固连,其活塞端与压板12连接。相对应的,所述压板12的一端与粉碎仓1的内壁连接(优选为铰接),其另一端作为自由端,且2块压板12之间留有煤矸通道,被粉碎后的煤矸经煤矸通道落入筛分组件。工作状态下,粉碎油缸43预设压力值,促使压板12与从动辊802之间留有间隙以挤压并粉碎煤矸,当煤矸需要的粉碎力大于预设压力值时,即预设压力不能粉碎煤矸时,粉碎油缸43的活塞端回缩并带动压板12远离从动辊802,煤矸不被压碎并落入筛分组件,然后,压板12在粉碎油缸43的活塞端推动作用下复位。A crushing
实施例二:Embodiment two:
如图1-图7所示,所述筛分组件包括筛网9和载料板10,所述筛网9位于载料板10上方,用于筛分煤粉和矸石,且筛网9、载料板10均倾斜设置。所述分选仓 1底部设有煤粉出口17和矸石出口16。所述筛网9的一端与分选仓1的内壁铰接,其另一端延伸至矸石出口16的下方。所述载料板10的倾斜方向与筛网9的倾斜方向相反,且载料板10的底端延伸至煤粉出口17的下方。也就是说,煤粉和矸石的输出方向不同,实现煤粉与矸石分选。As shown in Figures 1-7, the screening assembly includes a
所述筛网9的另一端与分选仓1的内壁之间连接有伸缩组件,所述伸缩组件包括固定座14、固定件和弹簧15,所述固定件沿着竖直方向设置,其一端通过固定座14与分选仓1的内壁固连,其另一端与筛网9连接,且弹簧套15设在固定件的外围形成伸缩结构。借助伸缩组件对下落的煤粉和矸石起到缓冲作用,保护筛网9。同时,所述固定座14的顶部设为斜面,避免滞留煤矸。A telescopic assembly is connected between the other end of the
所述筛网9的下方设有震动辊11,且震动辊11的圆周表面均布长度不同的震动齿26。所述震动齿26的长度均大于震动辊11与筛网9的间距,同时,震动齿26 的最大长度等于震动辊11与载料板10的间距。也就是说,在震动辊11转动过程中,长度不同的震动齿26对筛网9产生不同的振动力,加快煤粉和矸石的分选,同时,震动齿26又能波动载料板10上的煤粉,加快煤粉输出速度。为了避免震动齿26的末端损坏筛网9,所述震动齿26的末端设有拨料凸起27,利用拨料凸起 27的圆弧状结构降低对筛网9的损坏。A vibrating
所述分选仓1的外侧设有分选电机18、主动齿轮19、第一同步齿轮21、第二同步齿轮22和从动齿轮20,所述主动辊801通过主动辊轴24与分选电机18的输出端连接,所述主动齿轮19和第一同步齿轮21均位于主动辊轴24上,所述从动齿轮20和从动辊802均位于从动辊轴上,且主动齿轮19与从动齿轮20相啮合,同时,所述震动辊11和第二同步齿轮22均位于震动辊轴25上,且第一同步齿轮21与第二同步齿轮22通过同步带23传动连接。也就是说,分选电机18启动后,可带动主动辊801、从动辊802和震动辊11同步转动。The outside of the sorting bin 1 is provided with a sorting
实施例三:Embodiment three:
如图1-图7所示,所述煤矸输送组件包括皮带输送机2、第一螺旋输送机3和第二螺旋输送机4,所述第一螺旋输送机3倾斜设置,所述第二螺旋输送机4位于液压支架5的顶板下方,且第一螺旋输送机3和第二螺旋输送机4位于移动平台44 上,同步移动。所述移动平台44为自移式结构,矸石经皮带输送机2输送至暂存处,位于暂存处的矸石经辅助运输设备输送至第一螺旋输送机3,且第一螺旋输送机3和第二螺旋输送机4相连通,矸石经第二螺旋输送机4落入采空区的回填工作面。As shown in Figures 1-7, the coal gangue conveying assembly includes a
所述压实组件6包括定位油缸组、压实油缸32和升降油缸31,所述定位油缸组包括下定位油缸29和侧定位油缸30,且下定位油缸29和侧定位油缸30的活塞端均设有定位齿37,以压入采空区的地面及侧壁。所述压实油缸32沿着水平方向设置,且压实油缸的活塞端连接有压实板34。所述升降油缸31用于推动压实油缸32、压实板34沿着竖直方向移动,实现分层压实。The compacting
具体的,所述定位油缸组、升降油缸31位于固定板28上,所述压实油缸32 位于移动板33上,所述固定板28上沿着竖直方向设有安装槽38,用于容纳移动板33。所述安装槽38的侧壁上设有第一导向槽,相对应的,所述移动板33上设有嵌入第一导向槽的翼板40。同时,所述安装槽38的槽底设有第二导向槽39,所述移动板33上设有嵌入第二导向槽39的滑动块41,且滑动块41上连接有定位板42,避免脱落。也就是说,所述升降油缸31可推动压实油缸32、压实板34沿着第一导向槽、第二导向槽39移动。所述固定板28位于移动小车36上,所述固定板28的顶部设有与第二螺旋输送机4连接的连接耳35,保证压实组件6与移动平台44同步移动。Specifically, the positioning cylinder group and the lifting
一种智能分选与就地充填装置的拆装方法,具体为:将分选仓1、皮带输送机2、第一螺旋输送机3、第二螺旋输送机4和压实组件6依次安装,将矸石自分选仓1输送至采空区,利用压实组件6对采空区矸石进行分层压实。采空区当前工作面充填完成后,移动平台44带动移动小车36同步移动至另一工作面进行填充。充填工作完成后,拆除固定板28与第二螺旋输送机4之间的连接,将分选仓 1、皮带输送机2、第一螺旋输送机3、第二螺旋输送机4和压实组件6依次移出巷道,即可。A method for disassembling and assembling an intelligent sorting and on-site filling device, specifically: sequentially installing a sorting bin 1, a
以上已将本发明做一详细说明,以上所述,仅为本发明之较佳实施例而已,当不能限定本发明实施范围,即凡依本申请范围所作均等变化与修饰,皆应仍属本发明涵盖范围内。The present invention has been described in detail above. The foregoing description is only a preferred embodiment of the present invention, and should not limit the implementation scope of the present invention. within the scope of the invention.
Claims (5)
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