CN113161875A - Wind power generation box type transformer station glass fiber reinforced plastic shell and manufacturing process thereof - Google Patents
Wind power generation box type transformer station glass fiber reinforced plastic shell and manufacturing process thereof Download PDFInfo
- Publication number
- CN113161875A CN113161875A CN202110146140.XA CN202110146140A CN113161875A CN 113161875 A CN113161875 A CN 113161875A CN 202110146140 A CN202110146140 A CN 202110146140A CN 113161875 A CN113161875 A CN 113161875A
- Authority
- CN
- China
- Prior art keywords
- door
- power generation
- wind power
- glass fiber
- reinforced plastic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000011152 fibreglass Substances 0.000 title claims abstract description 48
- 238000010248 power generation Methods 0.000 title claims abstract description 44
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 claims abstract description 29
- 230000008569 process Effects 0.000 claims abstract description 26
- 238000005507 spraying Methods 0.000 claims abstract description 21
- 239000003063 flame retardant Substances 0.000 claims abstract description 14
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 13
- 238000005520 cutting process Methods 0.000 claims abstract description 5
- 229920001971 elastomer Polymers 0.000 claims abstract description 5
- 238000007789 sealing Methods 0.000 claims abstract description 5
- 238000009718 spray deposition Methods 0.000 claims abstract description 5
- 238000010422 painting Methods 0.000 claims abstract description 4
- 239000011347 resin Substances 0.000 claims description 28
- 229920005989 resin Polymers 0.000 claims description 28
- 239000000047 product Substances 0.000 claims description 21
- 239000003795 chemical substances by application Substances 0.000 claims description 8
- 238000005192 partition Methods 0.000 claims description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 claims description 6
- 239000004744 fabric Substances 0.000 claims description 6
- 239000000835 fiber Substances 0.000 claims description 6
- 239000003973 paint Substances 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 5
- 239000002131 composite material Substances 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 239000011265 semifinished product Substances 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 239000011521 glass Substances 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N benzene Substances C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims description 2
- 230000001680 brushing effect Effects 0.000 claims description 2
- 230000006835 compression Effects 0.000 claims description 2
- 238000007906 compression Methods 0.000 claims description 2
- 238000000151 deposition Methods 0.000 claims description 2
- 239000003999 initiator Substances 0.000 claims description 2
- 229920000728 polyester Polymers 0.000 claims description 2
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 claims description 2
- 239000002585 base Substances 0.000 description 9
- 239000000463 material Substances 0.000 description 5
- 229910000975 Carbon steel Inorganic materials 0.000 description 4
- 239000010962 carbon steel Substances 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000011810 insulating material Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 229920002943 EPDM rubber Polymers 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005536 corrosion prevention Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000012796 inorganic flame retardant Substances 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02B—BOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
- H02B1/00—Frameworks, boards, panels, desks, casings; Details of substations or switching arrangements
- H02B1/26—Casings; Parts thereof or accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/02—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of definite length, i.e. discrete articles
- B29C41/08—Coating a former, core or other substrate by spraying or fluidisation, e.g. spraying powder
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02B—BOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
- H02B7/00—Enclosed substations, e.g. compact substations
- H02B7/06—Distribution substations, e.g. for urban network
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Mechanical Engineering (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
A glass fiber reinforced plastic shell of a wind power generation box-type substation and a manufacturing process thereof belong to the technical field of wind power generation, and the process comprises gel coat spraying, pasting and forming (the two forming processes are combined, namely a spray forming process and a hand pasting forming process), demolding, cutting, painting the inner surface of a product, matching holes of parts, assembling (according to the requirements of drawings), adhering EVA sealing rubber strips on the connecting surfaces of the parts, and then fastening by bolts to obtain the glass fiber reinforced plastic shell of the wind power generation box-type substation. The equipment comprises a mould, gel coat spraying equipment, jet forming equipment, a roller and the like. Compared with the prior art, the shell prepared by the invention has the advantages of light weight, high strength, good insulating property, good flame retardant property, good designability and good manufacturability, and is suitable for wide popularization.
Description
Technical Field
The invention belongs to the technical field of wind power generation, and particularly relates to a glass fiber reinforced plastic shell of a wind power generation box-type substation and a manufacturing process thereof.
Background
At present, a well-known box-type substation is also called a pre-installed substation or a pre-installed substation. The high-voltage switch equipment, the distribution transformer and the low-voltage distribution device are factory prefabricated indoor and outdoor compact distribution equipment which are integrated according to a certain wiring scheme, namely, the functions of transformer voltage reduction, low-voltage distribution and the like are organically combined together and are arranged in a steel structure box which is damp-proof, rust-proof, dust-proof, rat-proof, fireproof, anti-theft, heat-insulating, totally-closed and movable.
Therefore, there is a need in the art for a new technique to change such a situation.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the glass fiber reinforced plastic shell of the wind power generation box-type substation and the manufacturing process thereof are provided, and the prepared shell is light in weight, high in strength, good in insulating property, good in flame retardant property, good in designability and good in manufacturability, and is suitable for being widely popularized.
Wind power generation box-type substation glass steel casing, characterized by: the door frame I is arranged on the short edge of one side of the rectangle of the base; the door frame II and the door frame III are respectively arranged on two long edges of the rectangle of the base; the door I and the door II are arranged on the door frame I through hinges; the door III and the door IV are in two pairs, one pair is arranged on the door frame II through a hinge, and the other pair is arranged on the door frame III through a hinge; the door V is arranged on the door IV; the partition plate is arranged at the upper part of the base through a connecting plate; the upper frame is arranged on the upper parts of the door frame I, the door frame II and the door frame III; the inner lining plate embedded frame is arranged on the upper frame; the cap body is arranged at the upper part of the inner lining plate embedded frame.
And a box lock is arranged on the door III.
The manufacturing process of the glass fiber reinforced plastic shell of the wind power generation box-type substation is characterized by comprising the following steps of: the manufacturing of the glass fiber reinforced plastic shell of the wind power generation box-type substation comprises the following steps which are sequentially carried out,
step one, manufacturing a mold
Preparing corresponding moulds according to the sizes of all parts of the glass fiber reinforced plastic shell of the wind power generation box-type substation;
step two, spraying gel coat
Adding 0.8-3.0% of curing agent into the gel coat, uniformly stirring, and uniformly spraying the gel coat on the application surface of the die by using a gel coat spray gun, wherein the spraying thickness of the gel coat is 0.4-0.6 mm; after the gel coat surface is solidified, brushing the missed coating or the pinhole of the gel coat surface;
step three, paste forming
Spraying spray resin and twistless roving for spraying on the surface of the gel coat in the die by using spray forming equipment, wherein the thickness is 3mm, rolling and compacting by using glass fiber reinforced plastic hand-pasted iron, and driving out R-angle and plane bubbles, wherein the operation is repeated for 2 times, and the thickness reaches 6 mm; the method comprises the following steps of pasting 4 layers of composite felt 900 g/square meter by using a hand pasting process at the position of a connecting flange, wherein the thickness reaches 10 mm; the inside of the building block relates to a hand pasting process for an embedded part, wherein 300 g/square meter of 3 layers of chopped strand mats are pasted, and the single-side lap joint of the pasted chopped strand mats of the embedded part and the body is not less than 150 mm;
step four, demoulding
Demolding and separating the part product from the mold, cutting off the rough edge of the product to reach the size required by the drawing, and obtaining a semi-finished product of each part;
step five, arranging the shell configuration
Painting the surface paint of each component semi-finished product obtained in the step four, carrying out hole matching or assembling on each component according to the drawing requirements, adhering EVA sealing rubber strips on the connecting surfaces of the components, and then fastening the components by bolts to obtain the glass fiber reinforced plastic shell of the wind power generation box-type substation;
and thus, the manufacturing process of the glass fiber reinforced plastic shell of the wind power generation box-type substation is completed.
And each part of the glass fiber reinforced plastic shell of the wind power generation box-type substation comprises a door frame I, a door frame II, a door frame III, a partition plate, a door I, a door II, a door III, a door IV, a door V and a cap body.
And the gel coat used in the second step is an m-benzene gel coat.
The jet forming process includes jetting two kinds of polyester mixed with initiator and promoter separately from two sides of the gun, jetting the cut roving from the upper part of the gun to mix with resin homogeneously, depositing onto mold, rolling to compact the roving to make the fiber soaked in resin, eliminating air bubble and curing to form the product.
The hand pasting and forming process in the third step is that resin mixture containing curing agent is coated on the mould, then a layer of fiber fabric cut according to requirements is laid on the mould, the fabric is pressed by a brush, a compression roller or a scraper to be evenly dipped and air bubbles are eliminated, then the resin mixture is coated and a second layer of fiber fabric is laid, and the processes are repeated until the required thickness is achieved.
The spraying resin in the third step comprises resin and a flame retardant, the resin is H5040-T30, and the flame retardant is any one of antimony trioxide, zinc borate and aluminum hydroxide.
The model of the curing agent in the second step and the third step is V388.
Through the design scheme, the invention can bring the following beneficial effects: the glass fiber reinforced plastic shell of the wind power generation box-type substation and the manufacturing process thereof have the advantages of light weight, high strength, good insulating property, good flame retardant property, good designability and good manufacturability, and are suitable for being widely popularized.
Further, the invention also has the following beneficial effects:
1. the light-weight and high-strength composite material is light in weight and high in strength, has the relative density of 1.5-2.0 and is only 1/4-1/5 made of carbon steel; the weather resistance is good, and the paint has good resistance to the atmosphere, water, acid, alkali, salt with common concentration and various oils and solvents;
2. the insulating property is good, the insulating material is an excellent insulating material, and good dielectricity can be still protected under high frequency;
3. the flame retardant property, the glass fiber in the glass fiber reinforced plastic can not be burnt, the flammability of the glass fiber reinforced plastic is the flammability of the resin which is the basic material, a proper flame retardant is added into the resin, the oxygen index of the resin is improved, the resin achieves the corresponding flame retardant effect, and the material can be fully selected to meet the performance of the product;
4. the designability is good, various structural products can be flexibly designed according to the requirements to meet the use requirements, and the products have good integrity;
5. the manufacturability is good, can choose the forming process flexibly according to shape, technical requirement, use and quantity of the products; the process is simple, can be formed at one time, has outstanding economic effect, and particularly has outstanding process superiority for products which have complex shapes and are difficult to form and have small quantity.
Drawings
The invention is further described with reference to the following figures and detailed description:
FIG. 1 is a schematic structural diagram of a glass fiber reinforced plastic shell of a wind power generation box-type substation in a front view.
FIG. 2 is a schematic rear view of a glass fiber reinforced plastic housing of the wind power generation box-type substation.
FIG. 3 is a schematic side view of a glass fiber reinforced plastic casing of the wind power generation box-type substation.
Fig. 4 is a schematic view of the internal overlooking structure of the glass fiber reinforced plastic shell of the wind power generation box-type substation.
FIG. 5 is a schematic view of a three-dimensional structure of a glass fiber reinforced plastic casing of the wind power generation box-type substation.
In the figure, 1-a door frame I, 2-a door frame II, 3-a door frame III, 4-a base, 5-a clapboard, 6-a connecting plate, 7-a door I, 8-a door II, 9-a door III, 10-a door IV, 11-a door V, 12-an upper frame, 13-an inner lining plate embedded frame, 14-a cap body, 15-a hinge and 16-a box lock.
Detailed Description
The glass fiber reinforced plastic shell of the wind power generation box-type substation comprises a door frame I1, a door frame II 2, a door frame III 3, a base 4, a partition plate 5, a connecting plate 6, a door I7, a door II 8, a door III 9, a door IV 10, a door V11, an upper frame 12, an inner lining plate embedded frame 13 and a cap body 14, wherein the base 4 is rectangular, and the door frame I1 is arranged on the short edge of one rectangular side of the base 4; the door frame II 2 and the door frame III 3 are respectively arranged on two long edges of the rectangle of the base 4; the door I7 and the door II 8 are arranged on the door frame I1 through hinges 15; the door III 9 and the door IV 10 are in two pairs, one pair is arranged on the door frame II 2 through a hinge 15, and the other pair is arranged on the door frame III 3 through a hinge 15; the door V11 is arranged on the door IV 10; the clapboard 5 is arranged at the upper part of the base 4 through a connecting plate 6; the upper frame 12 is arranged on the upper parts of the door frame I1, the door frame II 2 and the door frame III 3; the inner lining plate embedded frame 13 is arranged on the upper frame 12; the cap body 14 is arranged at the upper part of the inner lining plate embedded frame 13. Wherein, a box lock 16 is arranged on the door III 9.
The manufacturing process of the glass fiber reinforced plastic shell of the wind power generation box-type substation comprises the following steps,
preparing corresponding moulds according to the sizes of all parts of a glass fiber reinforced plastic shell of the wind power generation box-type substation; each part of the glass fiber reinforced plastic shell of the wind power generation box-type substation comprises a door frame I1, a door frame II 2, a door frame III 3, a partition plate 5, a door I7, a door II 8, a door III 9, a door IV 10, a door V11 and a cap body 14.
Step two, gel coat spraying, namely adding 0.8 to 3.0 percent of curing agent into the gel coat, uniformly stirring, and uniformly spraying the gel coat on the application surface of the die by using a gel coat spray gun; the thickness of the gel coat is 0.4 mm-0.6 mm; after the gel coat surface is solidified, dipping a small amount of gel coat with a brush to repair and brush the missing coating or pin holes on the gel coat surface;
and step three, pasting and forming (combining the two forming processes, namely a spray forming process and a hand pasting forming process), spraying resin and blending (resin and a fire retardant), spraying resin and spraying twistless roving for spraying on the surface of the gel coat in the die by using spray forming equipment, wherein the thickness reaches 3mm, rolling and compacting by using glass fiber reinforced plastic hand pasting iron, and driving out R corners and plane bubbles, wherein the operation is repeated for 2 times, the thickness reaches 6mm, the hand pasting process is used at the position of a connecting flange, and 900 g/square meter of 4 layers of composite felt is pasted, and the thickness reaches 10 mm. The inside of the building block relates to a hand pasting process for embedded parts, wherein 300 grams per square meter of 3 layers of chopped strand mats are pasted, and the single-side lap joint of the pasted chopped strand mats of the embedded parts and the body is not less than 150 mm.
And step four, demolding and cutting, namely demolding and separating the part product from the mold, and cutting to remove the burrs of the product to reach the size required by the drawing.
Painting the inner surface of the product with paint, wherein the color is required according to the product configuration;
and sixthly, assembling and hole matching of each part (according to the requirements of a drawing), and fastening the standard part after the sealing rubber strip is adhered to the connecting surface of each part to obtain the glass fiber reinforced plastic shell of the wind power generation box-type substation.
The gel coat color and the finish paint color of the invention can be set according to the actual production requirements.
The finish paint grade, the gel coat grade and the spray resin grade can be set according to the requirements of suppliers in actual production and use.
The type and the dosage of the curing agent are set according to the requirements of suppliers for actual production and use.
The grade, specification and dosage of the twistless roving for spraying can be freely changed according to actual production and use suppliers.
The thickness of the shell, the thickness and the width of the connecting flange are set according to actual production requirements.
The sealing rubber strip material (ethylene propylene diene monomer, EVA and the like), the length, the width and the thickness of the glass fiber reinforced plastic shell of the wind power generation box-type substation are set according to actual production requirements.
The specification, the model, the strength grade, the anticorrosion requirement, the number and the like of the standard parts of the glass fiber reinforced plastic shell of the wind power generation box-type substation are set according to actual production requirements.
The overall dimension (length, width and height) of the glass fiber reinforced plastic shell of the wind power generation box-type substation is set according to actual production requirements.
In particular, the performance of the glass fiber reinforced plastic shell of the wind power generation box-type substation prepared by the process is tested,
1. light weight, high strength
The relative density is between 1.5 and 2.0, only 1/4 to 1/5 of carbon steel is used, but the tensile strength is close to or even exceeds that of carbon steel, and the specific strength can be compared with high-grade alloy steel. Thus, excellent results have been achieved in aerospace, rocket, spacecraft, high pressure vessels, and in other article applications where weight reduction is desired.
| Item | Specific gravity of | Bending strength | Tensile strength | Compressive strength | Impact strength | Water absorption rate |
| Unit of | g/cm3 | MPa | MPa | MPa | KJ/㎡ | ％ |
| Numerical value | 1.6-2.0 | ≥200 | ≥200 | ≥300 | ≥160 | ≤0.3 |
2. Good weather resistance
FRP is a good corrosion-resistant material, and has good resistance to atmosphere, water, acid, alkali, salt with common concentration and various oils and solvents. Has been applied to various aspects of chemical industry corrosion prevention and is replacing carbon steel, stainless steel, wood, nonferrous metal and the like.
3. Good electrical properties
Is an excellent insulating material for manufacturing insulators. Good dielectric properties can be protected at high frequency. The microwave permeability is good, and the microwave-proof glass is widely used for radome.
4. Flame retardant properties
The glass fibers in the glass fiber reinforced plastic are nonflammable, and the flammability of the glass fiber reinforced plastic is essentially that of the matrix resin. Proper flame retardant can be added into the resin to improve the oxygen index of the resin, so that the resin achieves the corresponding flame retardant effect. Typical inorganic flame retardants are antimony trioxide and aluminum hydroxide.
The current standard of the glass fiber reinforced plastic parts of the rail transit and the automobiles is UL94-V0
| V-0 | V-1 | V-2 | |
| T of a single sample1/t2 | ≤10S | ≤30S | ≤30S |
| T of all samples1+t2 | ≤50S | ≤250S | ≤250S |
| T of a single sample2+t3 | ≤30S | ≤60S | ≤60S |
| Whether or not to burn out | Whether or not | Whether or not | Whether or not |
| Whether to ignite cotton | Whether or not | Whether or not | Is that |
5. Good designability
(1) Various structural products can be flexibly designed according to the requirements to meet the use requirements, so that the products have good integrity.
(2) The materials may be selected sufficiently to meet the properties of the product, such as: can be designed to resist corrosion, instantaneous high temperature, particularly high strength in a certain direction of the product, good dielectricity and the like.
6. Good manufacturability
(1) The forming process can be flexibly selected according to the shape, technical requirements, application and quantity of the product.
(2) The process is simple, can be formed at one time, has outstanding economic effect, and particularly has outstanding process superiority for products which have complex shapes and are difficult to form and have small quantity.
Claims (9)
1. Wind power generation box-type substation glass steel casing, characterized by: the door frame comprises a door frame I (1), a door frame II (2), a door frame III (3), a base (4), a partition plate (5), a connecting plate (6), a door I (7), a door II (8), a door III (9), a door IV (10), a door V (11), an upper frame (12), an inner lining plate embedded frame (13) and a cap body (14), wherein the base (4) is rectangular, and the door frame I (1) is arranged on the short edge of one side of the rectangle of the base (4); the door frame II (2) and the door frame III (3) are respectively arranged on two rectangular long edges of the base (4); the door I (7) and the door II (8) are arranged on the door frame I (1) through hinges (15); the door III (9) and the door IV (10) are in two pairs, one pair is arranged on the door frame II (2) through a hinge (15), and the other pair is arranged on the door frame III (3) through the hinge (15); the door V (11) is arranged on the door IV (10); the partition plate (5) is arranged on the upper part of the base (4) through a connecting plate (6); the upper frame (12) is arranged on the upper parts of the door frame I (1), the door frame II (2) and the door frame III (3); the inner lining plate embedded frame (13) is arranged on the upper frame (12); the cap body (14) is arranged at the upper part of the inner lining plate embedded frame (13).
2. The wind power generation box-type substation glass fiber reinforced plastic shell according to claim 1, characterized in that: and a box lock (16) is arranged on the door III (9).
3. The manufacturing process of the glass fiber reinforced plastic shell of the wind power generation box-type substation is characterized by comprising the following steps of: the manufacture of the wind power generation box-type substation glass fiber reinforced plastic shell according to claim 1 comprises the following steps, and the following steps are performed in sequence,
step one, manufacturing a mold
Preparing corresponding moulds according to the sizes of all parts of the glass fiber reinforced plastic shell of the wind power generation box-type substation;
step two, spraying gel coat
Adding 0.8-3.0% of curing agent into the gel coat, uniformly stirring, and uniformly spraying the gel coat on the application surface of the die by using a gel coat spray gun, wherein the spraying thickness of the gel coat is 0.4-0.6 mm; after the gel coat surface is solidified, brushing the missed coating or the pinhole of the gel coat surface;
step three, paste forming
Spraying spray resin and twistless roving for spraying on the surface of the gel coat in the die by using spray forming equipment, wherein the thickness is 3mm, rolling and compacting by using glass fiber reinforced plastic hand-pasted iron, and driving out R-angle and plane bubbles, wherein the operation is repeated for 2 times, and the thickness reaches 6 mm; the method comprises the following steps of pasting 4 layers of composite felt 900 g/square meter by using a hand pasting process at the position of a connecting flange, wherein the thickness reaches 10 mm; the inside of the building block relates to a hand pasting process for an embedded part, wherein 300 g/square meter of 3 layers of chopped strand mats are pasted, and the single-side lap joint of the pasted chopped strand mats of the embedded part and the body is not less than 150 mm;
step four, demoulding
Demolding and separating the part product from the mold, cutting off the rough edge of the product to reach the size required by the drawing, and obtaining a semi-finished product of each part;
step five, arranging the shell configuration
Painting the surface paint of each component semi-finished product obtained in the step four, carrying out hole matching or assembling on each component according to the drawing requirements, adhering EVA sealing rubber strips on the connecting surfaces of the components, and then fastening the components by bolts to obtain the glass fiber reinforced plastic shell of the wind power generation box-type substation;
and thus, the manufacturing process of the glass fiber reinforced plastic shell of the wind power generation box-type substation is completed.
4. The manufacturing process of the glass fiber reinforced plastic shell of the wind power generation box-type substation of claim 3, which is characterized in that: and in the first step, each part of the glass fiber reinforced plastic shell of the wind power generation box-type substation comprises a door frame I (1), a door frame II (2), a door frame III (3), a partition plate (5), a door I (7), a door II (8), a door III (9), a door IV (10), a door V (11) and a cap body (14).
5. The manufacturing process of the glass fiber reinforced plastic shell of the wind power generation box-type substation of claim 3, which is characterized in that: and the gel coat used in the second step is an m-benzene gel coat.
6. The manufacturing process of the glass fiber reinforced plastic shell of the wind power generation box-type substation of claim 3, which is characterized in that: the jet forming process includes jetting two kinds of polyester mixed with initiator and promoter separately from two sides of the gun, jetting the cut roving from the upper part of the gun to mix with resin homogeneously, depositing onto mold, rolling to compact the roving to make the fiber soaked in resin, eliminating air bubble and curing to form the product.
7. The manufacturing process of the glass fiber reinforced plastic shell of the wind power generation box-type substation of claim 3, which is characterized in that: the hand pasting and forming process in the third step is that resin mixture containing curing agent is coated on the mould, then a layer of fiber fabric cut according to requirements is laid on the mould, the fabric is pressed by a brush, a compression roller or a scraper to be evenly dipped and air bubbles are eliminated, then the resin mixture is coated and a second layer of fiber fabric is laid, and the processes are repeated until the required thickness is achieved.
8. The manufacturing process of the glass fiber reinforced plastic shell of the wind power generation box-type substation of claim 3, which is characterized in that: the spraying resin in the third step comprises resin and a flame retardant, the resin is H5040-T30, and the flame retardant is any one of antimony trioxide, zinc borate and aluminum hydroxide.
9. The manufacturing process of the glass fiber reinforced plastic shell of the wind power generation box-type substation according to claim 3 or 7, characterized in that: the model of the curing agent in the second step and the third step is V388.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110146140.XA CN113161875A (en) | 2021-02-03 | 2021-02-03 | Wind power generation box type transformer station glass fiber reinforced plastic shell and manufacturing process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110146140.XA CN113161875A (en) | 2021-02-03 | 2021-02-03 | Wind power generation box type transformer station glass fiber reinforced plastic shell and manufacturing process thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113161875A true CN113161875A (en) | 2021-07-23 |
Family
ID=76882660
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110146140.XA Pending CN113161875A (en) | 2021-02-03 | 2021-02-03 | Wind power generation box type transformer station glass fiber reinforced plastic shell and manufacturing process thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113161875A (en) |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2256601Y (en) * | 1995-09-21 | 1997-06-18 | 沁阳新光电气化有限公司 | Combined box type substation outer casing |
| JPH11240491A (en) * | 1998-02-26 | 1999-09-07 | Yamaha Motor Co Ltd | Cover forming method for small ships |
| CN1421351A (en) * | 2001-11-28 | 2003-06-04 | 周献刚 | Method of making hull of fishing boat and yacht with basalt fiber reinforced material |
| CN1822460A (en) * | 2006-01-19 | 2006-08-23 | 王亦民 | Processing method for assembling non-metal box transforming station case |
| CN201576893U (en) * | 2009-09-09 | 2010-09-08 | 吉林省金冠电气股份有限公司 | Combined box-type substation housing |
| CN102837346A (en) * | 2012-08-31 | 2012-12-26 | 滁州市永通交通设备有限公司 | Production technology for glass reinforced plastic hand washer and face washing cabinet |
| CN104441682A (en) * | 2014-12-10 | 2015-03-25 | 镇赉新源复合材料科技有限公司 | One-step molding process and one-step molding device of wind turbine generator system glass steel part guide cover |
| CN107201018A (en) * | 2017-06-28 | 2017-09-26 | 苏州派瑞美德汽车配件有限公司 | Wear-resistant plastic material for auto parts machinery |
| CN109049752A (en) * | 2018-07-11 | 2018-12-21 | 广东易电能源科技有限公司 | Preparation method of glass fiber reinforced plastic high-voltage distribution box body with shielding function |
| CN208423601U (en) * | 2018-07-05 | 2019-01-22 | 佛山市展特电气有限公司 | A kind of prepackage type converting station housing |
| CN212435145U (en) * | 2020-07-21 | 2021-01-29 | 深圳市华诚电力设备有限公司 | Outdoor box-type substation |
-
2021
- 2021-02-03 CN CN202110146140.XA patent/CN113161875A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2256601Y (en) * | 1995-09-21 | 1997-06-18 | 沁阳新光电气化有限公司 | Combined box type substation outer casing |
| JPH11240491A (en) * | 1998-02-26 | 1999-09-07 | Yamaha Motor Co Ltd | Cover forming method for small ships |
| CN1421351A (en) * | 2001-11-28 | 2003-06-04 | 周献刚 | Method of making hull of fishing boat and yacht with basalt fiber reinforced material |
| CN1822460A (en) * | 2006-01-19 | 2006-08-23 | 王亦民 | Processing method for assembling non-metal box transforming station case |
| CN201576893U (en) * | 2009-09-09 | 2010-09-08 | 吉林省金冠电气股份有限公司 | Combined box-type substation housing |
| CN102837346A (en) * | 2012-08-31 | 2012-12-26 | 滁州市永通交通设备有限公司 | Production technology for glass reinforced plastic hand washer and face washing cabinet |
| CN104441682A (en) * | 2014-12-10 | 2015-03-25 | 镇赉新源复合材料科技有限公司 | One-step molding process and one-step molding device of wind turbine generator system glass steel part guide cover |
| CN107201018A (en) * | 2017-06-28 | 2017-09-26 | 苏州派瑞美德汽车配件有限公司 | Wear-resistant plastic material for auto parts machinery |
| CN208423601U (en) * | 2018-07-05 | 2019-01-22 | 佛山市展特电气有限公司 | A kind of prepackage type converting station housing |
| CN109049752A (en) * | 2018-07-11 | 2018-12-21 | 广东易电能源科技有限公司 | Preparation method of glass fiber reinforced plastic high-voltage distribution box body with shielding function |
| CN212435145U (en) * | 2020-07-21 | 2021-01-29 | 深圳市华诚电力设备有限公司 | Outdoor box-type substation |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105482399B (en) | A kind of unsaturated polyester resin fiber reinforcement sheet molding compound and preparation method thereof | |
| US9132614B2 (en) | Reinforced composite materials for use in the manufacture moulds and the use of such moulds | |
| CN101205425B (en) | Foaming powder coating | |
| CN101696320B (en) | Continuously-directional glass fiber reinforcement of unsaturated polyester sheet molding compound | |
| CN106349446B (en) | A kind of high microsteping fibres in amounts enhancing hard polyurethane foam synthetic plate and preparation method thereof | |
| CN102604239B (en) | Embedded high-temperature co-curing large-damping composite material and preparation process thereof | |
| JP2002507261A (en) | Metal panel with sandwich structure | |
| WO1990005633A1 (en) | Laminates, panels and means for joining them | |
| CN101808498A (en) | Composite plate with electromagnetic shielding and antistatic effects and production process | |
| CN101275012A (en) | A kind of short fiber reinforced polyurethane foam material and preparation method thereof | |
| CN104499677A (en) | Facing integrated plate for composite ceramic plate and machining process thereof | |
| CN113248907B (en) | Inorganic filler composite polyurethane insulation board and preparation method and application thereof | |
| CN117024935B (en) | Thermoplastic composite board based on recycled glass fiber products and preparation method and application thereof | |
| CN111559153A (en) | Polyurethane fiber reinforced structural plate and manufacturing process thereof | |
| CN102694257A (en) | Beautified radome and preparation method thereof | |
| CN113161875A (en) | Wind power generation box type transformer station glass fiber reinforced plastic shell and manufacturing process thereof | |
| CN102774021B (en) | Production process of light-colored static-conduction glass steel | |
| CN106589878A (en) | Subsequent-orientated glass fiber reinforced corrosion-resistant sheet molding compound and preparation method therefor | |
| CN102173107A (en) | Composite plate with electromagnetic shielding efficiency and antistatic performance and preparation method thereof | |
| CN206030640U (en) | Fibre honeycomb composite board | |
| CN201682736U (en) | Composite plate with electromagnetic shielding and antistatic efficacies | |
| CN101033332A (en) | Polyurea elastic body heat preservation anti-rot protection material | |
| KR100513243B1 (en) | A sandwitch-type panel applied phenol resin and the method thereof | |
| CN221113104U (en) | SMMC structure, battery case upper cover and battery case | |
| CN106182953A (en) | A kind of fibers honeycomb composite plate and preparation method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210723 |