CN113124354A - Square lighting device for smart city and processing method thereof - Google Patents
Square lighting device for smart city and processing method thereof Download PDFInfo
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- CN113124354A CN113124354A CN201911401195.XA CN201911401195A CN113124354A CN 113124354 A CN113124354 A CN 113124354A CN 201911401195 A CN201911401195 A CN 201911401195A CN 113124354 A CN113124354 A CN 113124354A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S8/00—Lighting devices intended for fixed installation
- F21S8/04—Lighting devices intended for fixed installation intended only for mounting on a ceiling or the like overhead structures
- F21S8/06—Lighting devices intended for fixed installation intended only for mounting on a ceiling or the like overhead structures by suspension
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V21/00—Supporting, suspending, or attaching arrangements for lighting devices; Hand grips
- F21V21/14—Adjustable mountings
- F21V21/15—Adjustable mountings specially adapted for power operation, e.g. by remote control
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V21/00—Supporting, suspending, or attaching arrangements for lighting devices; Hand grips
- F21V21/36—Hoisting or lowering devices, e.g. for maintenance
- F21V21/38—Hoisting or lowering devices, e.g. for maintenance with a cable
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
Abstract
The invention discloses a square lighting device for smart cities and a processing method thereof, belonging to the technical field of lighting devices and comprising a rod body, wherein the top of the rod body is connected with a suspension system, the outside of the suspension system is connected with a lamp panel assembly, the suspension system is connected with a lifting power system through a steel wire rope, and the lifting power system is connected with an intelligent control system module through an electric signal; the lifting device adopts a structural form that the guide pin and the track guide groove move relatively to each other for lifting work, has a simple structure, monitors the running track of the guide pin in real time through the intelligent control system module, is convenient to operate, adopts a mechanical structure for suspension, does not have wearing parts and parts with unstable service performance, such as springs and the like, increases the performance stability of a suspension system, has a clearer and more efficient process flow, effectively avoids redundant processing procedures of carrying rod bodies and parts for many times in the traditional process flow, has high production efficiency, and effectively reduces the production cost.
Description
Technical Field
The invention relates to the technical field of lighting devices, in particular to a square lighting device for a smart city and a processing method thereof.
Background
With the continuous advance of the urbanization process, the infrastructure of the city is continuously improved, and the application of the square lighting device is more and more extensive. The square lighting device is characterized in that a square lighting device series lighting device is applied to large-area lighting places such as ports, airports, expressway service areas, urban squares, multilayer interchange bridges, large-scale stadiums and the like due to the advantages of large lighting area, high light source configuration energy efficiency and the like, and the lamp panel structure forms of the square lighting device are various in frame type, closed type, ball type, flying saucer type, landscape type and the like. The lamp panel of the traditional square lighting device is lifted through the suspension device, the suspension device is complex in structure and multiple in parts, and the lamp panel is often clamped and can not be suspended at high altitude or can not be lowered during maintenance. The lamp panel of the square lighting device needs to be periodically suspended and lowered to replace the lamp and overhaul the lamp circuit so as to eliminate potential safety hazards, and when the suspension device cannot smoothly lift the lamp panel, great troubles are brought to daily maintenance of the square lighting device, and the maintenance cost is increased; the traditional square lighting device is heavy in structural form, low in intelligent control degree, redundant in processing technological process, low in production efficiency and high in cost.
Summary of the invention
The invention aims to solve the defects of the traditional square lighting device structure and the processing technology thereof, and provides a square lighting device for a smart city and a processing technology method thereof.
In order to achieve the purpose, the invention is realized by the following technical scheme:
the utility model provides a wisdom is square lighting device for city, includes the body of rod, its characterized in that: the intelligent control system comprises a rod body, a lifting power system, a lamp panel assembly, a steel wire rope, a lifting power system and an intelligent control system module.
Foretell a square lighting device is used in wisdom city, its characterized in that: the rod body is formed by sleeving a plurality of sections of rods, a bottom flange is arranged at the root of the rod body, a mounting hole is formed below the rod body, an overhaul support frame is arranged above the mounting hole, a top flange is arranged at the top of the rod body, and the top flange is connected with the suspension system through a bolt assembly.
Foretell a square lighting device is used in wisdom city, its characterized in that: the suspension system is provided with a connecting cylinder body, the bottom of the connecting cylinder body is provided with a connecting flange, the connecting cylinder body passes through the connecting flange and the top of the rod body are connected through a top flange, a lightning rod is connected to the top of the connecting cylinder body, three groups of lamp panel lifting guide assemblies and three groups of lamp panel lifting guide assemblies are uniformly distributed in the circumferential direction of the connecting cylinder body, the included angle between each two groups of lamp panel lifting guide assemblies is 120 degrees, and the three groups of cable lifting guide assemblies are arranged between the lamp panel lifting guide assemblies.
Foretell a square lighting device is used in wisdom city, its characterized in that: the lamp panel lifting guide assembly is provided with a transverse barrel, the transverse barrel is welded with the connecting barrel, pulleys are arranged in the transverse barrel, the pulleys are made of nylon, two groups of pulleys are arranged, the two groups of pulleys are respectively arranged at the head end and the tail end of the transverse barrel, stop pins are arranged on the outer sides of the pulleys, steel wire ropes are arranged between the stop pins and the pulleys, one end of each steel wire rope is connected with the lifting power system through a rope distributor, and the other end of each steel wire rope is connected with the lamp panel assembly through a guide pin;
the lower part of the transverse cylinder body is welded and connected with a vertical cylinder body, the vertical cylinder body is provided with a track guide groove, the track guide groove is provided with an introduction section, the introduction section is arranged in an inclined shape, a first transition section is arranged above the introduction section, a first vertical sliding section is arranged above the first transition section, a second transition section is arranged above the first vertical sliding section, the inner side of the second transition section is provided with a fixed groove, a second vertical sliding section is arranged above the fixed groove, the tail end of the second vertical sliding section is provided with a driving-off port, a vertical sliding-off section is arranged below the driving-off port, and a leading-out section is arranged below the vertical sliding-off section;
the steel wire rope and the rope distributor are arranged inside the rod body.
Foretell a square lighting device is used in wisdom city, its characterized in that: the lamp panel assembly is provided with a support ring, the support ring is made of channel steel, three groups of connecting holes are uniformly distributed in the circumferential direction of the support ring, included angles of the three groups of connecting holes are 120 degrees, the guide pin is installed in the connecting holes, a baffle plate is arranged outside the connecting holes, and steel wire rope holes are formed in the support ring in the vertical direction of the corresponding positions of the connecting holes;
the LED illuminating lamp is characterized in that a plurality of groups of lamp supports are arranged on the supporting ring, a bottom layer lamp holder is arranged below the supporting ring, a plurality of groups of lamp supports are arranged on the bottom layer lamp holder, and an LED illuminating lamp is arranged on each lamp support.
The support ring is connected with the suspension system through the steel wire rope arranged in the steel wire rope hole, and the steel wire rope locking block is arranged in the steel wire rope hole of the support ring.
Foretell a square lighting device is used in wisdom city, its characterized in that: the intelligent control system module is connected with the lifting power system and the LED illuminating lamp arranged on the lamp bracket through electric signals.
The processing method of the square lighting device for the smart city is characterized by comprising the following steps of: the method comprises the following steps:
a. performing roll shearing on the split steel plate according to a design drawing, wherein the thickness of the steel plate used by each section of the rod body needs to be selected according to the design requirement, the sleeving size of the two mutually sleeved rod bodies needs to meet the strength requirement, bending and molding through a large bending machine, performing seam welding through an automatic welding manipulator, finishing the processing of each section of the rod body, removing burrs at each joint, and straightening the rod body;
b. processing a bottom flange, a top flange, a connecting flange, a reinforcing rib and a corner rib by using heavy shearing equipment, processing a flange hole by using numerical control plasma cutting equipment, and processing a mounting hole below a rod body) by using numerical control plasma cutting equipment;
c. performing welding processing on a rod body) at the bottom and a bottom flange, performing welding processing on a mounting hole frame at the position of a mounting hole, performing welding processing on an overhaul support frame above the mounting hole, and performing welding processing on the rod body) at the top and a connecting flange, thereby completing the processing technology of the rod body part;
d. processing a connecting cylinder and a lightning rod structural member of a suspension system, welding the connecting cylinder and a connecting flange, and processing transverse cylinders and vertical cylinder structural members in three groups of lamp panel lifting guide assemblies, wherein a track guide groove in the vertical cylinder is processed by linear cutting equipment, and each part of the track guide groove comprises an introduction section, a first transition section, a first vertical sliding section, a second transition section, a fixed groove, a second vertical sliding section, a driving-out opening, a vertical sliding-out section and a leading-out section which are required to meet design requirements;
e. carrying out hole turning processing on three groups of connecting holes uniformly distributed in the circumferential direction of a support ring in the lamp panel assembly, carrying out bending forming processing on the support ring, carrying out welding processing on a bottom layer lamp holder, and carrying out processing on the support ring and a plurality of groups of lamp supports on the bottom layer lamp holder;
f. after machining of all structural steel is completed, hot galvanizing corrosion prevention treatment is carried out on all structural components, the thickness of a galvanized layer is larger than or equal to 96 micrometers, and after galvanizing is completed, large-size structural components such as rod bodies are straightened, coaxiality of rod bodies of all sections of the rod bodies is guaranteed, and a support ring is leveled, and flatness of the support ring is guaranteed;
g. and (3) carrying out process grinding and polishing and sand blasting treatment on all galvanized structural parts, carrying out electrostatic plastic spraying, heating and cooling, and packaging finished products.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the square lighting device for the smart city, the whole square lighting device is simple in structural form, the lifting operation is controlled by the intelligent control system module to be high in intelligent operation level, the labor intensity of workers in the lifting process of the square lighting device is reduced, the operation running efficiency is high, the labor cost is saved, and the safety of the lifting process of the square lighting device is improved;
2. according to the square lighting device for the smart city, the lifting work is carried out in the structural form that the guide pin and the track guide groove move relatively, the structure is simple, the running track of the guide pin is monitored in real time through the intelligent control system module, the operation is convenient, the lamp panel is very convenient to hang and lift, the lamp panel is hung by adopting a mechanical structure, no wearing parts and parts with unstable service performance, such as springs, are arranged, and the performance stability of a hanging system is improved;
3. compared with the traditional processing technology, the processing technology of the square lighting device for the smart city is clearer and more efficient in process flow, effectively avoids redundant processing procedures of carrying rod bodies and parts for many times in the traditional process flow, has high production efficiency, and effectively reduces production cost.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the suspension system configuration of the present invention;
FIG. 3 is a top view of the suspension system configuration of the present invention;
FIG. 4 is a schematic structural view of the vertical cylinder of the present invention;
FIG. 5 is a schematic view of the track guide configuration of the present invention;
FIG. 6 is a schematic structural view of a lamp panel assembly of the present invention;
fig. 7 is a guide pin movement trajectory roadmap of the present invention.
In the drawings: 1. a rod body; 11. a bottom flange; 12. mounting holes; 13. overhauling the support frame; 14. a top flange; 2. connecting the cylinder body; 21. a connecting flange; 3. a transverse cylinder; 31. a pulley; (ii) a 32. A stop pin; 4. a wire rope; 5. a rope distributor; 5. a support bar; 6. a vertical cylinder; 61. a trajectory guide groove; 611. an introduction section; 612. a first transition section; 613. a first vertical sliding section; 614. a second transition section; 615. fixing the groove; 616. a second vertical slip section; 617. driving away from the port; 618. a vertical slipping section; 619. a lead-out section; 7. a guide pin; 8. a support ring; 81. connecting holes; 82. a lamp bracket; 83. a wire rope hole; 84. a bottom layer lamp holder; 85. a steel wire rope locking block; 9. the lamp panel lifting guide assembly; 10. the cable promotes direction subassembly.
The invention is further described below with reference to the accompanying drawings:
as shown in the attached drawings 1-7 in the specification, the square lighting device for the smart city comprises a rod body 1, wherein the top of the rod body 1 is connected with a suspension system, the suspension system is externally connected with a lamp panel component, the suspension system is connected with a lifting power system through a steel wire rope 4, and the lifting power system is connected with an intelligent control system module through an electric signal.
Further, the rod body 1 is formed by sleeving a plurality of rod sections, a bottom flange 11 is arranged at the root of the rod body 1, a mounting hole 12 is arranged below the rod body 1, an overhaul support frame 13 is arranged above the mounting hole 12, a top flange 14 is arranged at the top of the rod body 1, and the top flange 14 is connected with the suspension system through a bolt assembly.
Further, the suspension system is provided with a connection cylinder body 2, 2 bottoms of connection cylinder body are provided with flange 21, connection cylinder body 2 passes through flange 21 with 1 top of the body of rod the top flange 14 is connected, the lightning rod is connected at 2 tops of connection cylinder body, 2 circumferencial direction evenly distributed three groups of lamp panel of connection cylinder body promote direction subassembly 9, three groups the lamp panel promotes direction subassembly 9 contained angle each other and is 120, three groups set up two sets of cable promotion direction subassemblies 10 between the lamp panel direction subassembly.
Further, the lamp panel lifting guide assembly 9 is provided with a transverse cylinder 3, the transverse cylinder 3 is connected with the connecting cylinder 2 in a welding manner, pulleys 31 are arranged inside the transverse cylinder 3, the pulleys 31 are made of nylon, the pulleys 31 are provided with two groups, the two groups of pulleys 31 are respectively arranged at the head end and the tail end of the transverse cylinder 3, stop pins 32 are arranged outside the pulleys 31, steel wire ropes 4 are arranged between the stop pins 32 and the pulleys 31, one ends of the steel wire ropes 4 are connected with the lifting power system through rope distributors 5, and the other ends of the steel wire ropes 4 are connected with the lamp panel assembly through guide pins 7;
a vertical cylinder 6 is welded and connected below the transverse cylinder 3, the vertical cylinder 6 is provided with a track guide groove 61, the track guide groove 61 is provided with an introduction section 611, the introduction section 611 is arranged in an inclined shape, a first transition section 612 is arranged above the introduction section 611, a first vertical sliding section 613 is arranged above the first transition section 612, a second transition section 614 is arranged above the first vertical sliding section 613, a fixed groove 615 is arranged on the inner side of the second transition section 614, a second vertical sliding section 616 is arranged above the fixed groove 615, the tail end of the second vertical sliding section 616 is provided with a driving-off port 617, a vertical sliding-off section 618 is arranged below the driving-off port 617, and a leading-out section 619 is arranged below the vertical sliding-off section 618;
the steel wire rope 4 and the rope distributor 5 are arranged inside the rod body 1.
Furthermore, the lamp panel assembly is provided with a support ring 8, the support ring 8 is made of channel steel, three groups of connecting holes 81 are uniformly distributed in the circumferential direction of the support ring 8, included angles between the three groups of connecting holes 81 are 120 degrees, the guide pin 7 is installed in the connecting holes 81, a baffle is arranged outside the connecting holes 81, and a steel wire rope hole 83 is formed in the support ring 8 in the vertical direction of the corresponding position of the connecting holes 81;
the support ring 8 is provided with a plurality of groups of lamp supports 82, a bottom lamp holder 84 is arranged below the support ring 8, the bottom lamp holder 84 is provided with a plurality of groups of lamp supports 82, and the lamp supports 82 are provided with LED illuminating lamps.
The support ring 8 is connected with the suspension system through the steel wire rope 4 installed in the steel wire rope hole 83, and a steel wire rope locking block 85 is arranged in the steel wire rope hole 83 of the support ring 8.
Further, the intelligent control system module is connected with the lifting power system and the lamp bracket 82 through electric signals, and an LED lighting lamp is installed on the intelligent control system module.
Further, a processing technology method of the square lighting device for the smart city comprises the following steps:
a. performing roll shearing on the split steel plate according to a design drawing, selecting the thickness of the steel plate of each section of the rod body 1 according to the design requirement, enabling the sleeving size of the two mutually sleeved rod bodies to meet the strength requirement, bending and molding through a large bending machine, performing seam welding through an automatic welding manipulator, finishing the machining of each section of the rod body 1, removing burrs at each joint, and straightening the rod body;
b. processing a bottom flange 11, a top flange 14, a connecting flange 21, reinforcing ribs and angle ribs by using heavy shearing equipment, processing flange holes by using numerical control plasma cutting equipment, and processing mounting holes 12 below the rod body 1 by using the numerical control plasma cutting equipment;
c. welding the rod body at the bottom of the rod body 1 and the bottom flange 11, welding the frame of the mounting hole at the position of the mounting hole 12, welding the maintenance support frame 13 above the mounting hole 12, and welding the rod body end part at the top of the rod body 1 and the connecting flange 21, thereby completing the processing technology of the rod body 1 part;
d. processing a connecting cylinder 2 and a lightning rod structural member of a suspension system, welding the connecting cylinder 2 and a connecting flange 21, processing transverse cylinders 3 and vertical cylinders 6 structural members in three groups of lamp panel lifting guide assemblies 9, processing a track guide groove 61 in a vertical cylinder 6 by adopting linear cutting equipment, wherein each part of the track guide groove 61 comprises a leading-in section 611, a first transition section 612, a first vertical sliding section 613, a second transition section 614, a fixed groove 615, a second vertical sliding section 616, a driving-off opening 617, a vertical sliding-off section 618 and a leading-out section 619, and the processing requirements are met;
e. carrying out hole turning processing on three groups of connecting holes 81 uniformly distributed in the circumferential direction of a support ring 8 in the lamp panel assembly, carrying out bending forming processing on the support ring 8, carrying out welding processing on a bottom layer lamp bracket 84, and carrying out processing on the support ring 8 and a plurality of groups of lamp brackets 82 on the bottom layer lamp bracket 84;
f. after machining of all structural steel is completed, hot galvanizing corrosion prevention treatment is carried out on all structural components, the thickness of a galvanized layer is larger than or equal to 96 micrometers, after galvanizing is completed, large-size structural components such as rod bodies 1 are straightened, coaxiality of all sections of rod bodies of the rod bodies 1 is guaranteed, and the support ring 8 is leveled to guarantee the flatness of the support ring 8;
g. and (3) carrying out process grinding and polishing and sand blasting treatment on all galvanized structural parts, carrying out electrostatic plastic spraying, heating and cooling, and packaging finished products.
The working principle is as follows: in the mounting and using process of the rod body 1 of the square lighting device for the smart city, firstly, a lamp panel assembly is placed on a concrete foundation, so that a ground pin cage is exactly positioned at the center of the lamp panel assembly, a bottom flange 11 is mounted on the concrete foundation of the square lighting device through a crane, after a first section of the rod body 1 is mounted in place, the rest rod sections of the rod body are sequentially sleeved in place through the crane, the rod body 1 is mutually connected with a connecting flange 21 through a top flange 14 to mount a suspension system, after the suspension system is mounted, a lifting power system is mounted in the rod body 1 through a mounting hole 12, electric signal connection between the lifting power system and an intelligent control system module is completed, and the suspension system is tried to run, so that a steel wire rope 4 can be smoothly lifted; one end of a steel wire rope 4 is lowered to the position of the lamp panel component, a guide pin 7 is installed in a connecting hole 81, a baffle is arranged outside the connecting hole 81, one end of the steel wire rope 4 is fixedly connected with the steel wire rope hole 83 in the vertical direction of the corresponding position of the connecting hole 81 of a support ring 8 through a steel wire rope locking block 85, the position of the connecting hole 81 and one of the three groups of lamp panel lifting guide components 9 can be ensured to correspond to each other, an overhaul support frame 13 is folded, the steel wire rope 4 is lifted slowly, the height difference among the steel wire ropes 4 in the direction of the three groups of connecting holes 81 is observed, after the lamp panel component passes through the overhaul support frame 13, the overhaul support frame 13 is reset, the lamp panel component is placed on the overhaul support frame 13, the lamp panel component is adjusted through the steel wire rope locking block 85 according to the previously observed height difference among the steel wire ropes, at the moment, the lamp panel component can be ensured to be in a horizontal position, so that the lamp panel component can be hung in place; after the horizontal adjustment of the lamp panel assembly is completed, the lamp panel assembly is lifted slowly, when the guide pin 7 enters the introduction section 611 of the track guide groove 61, the lamp panel assembly is about to enter the suspension stage, the lamp panel assembly needs to be lifted further slowly, the guide pin 7 is suspended in place from the track guide groove 61 to the lamp panel assembly, then the lamp panel assembly is driven away from the suspension system to descend, in the whole lifting process of the lamp panel assembly, the motion track of the guide pin 7 sequentially passes through a → B → C → D → E → F → G → H → I → J → K as shown in fig. 7, and in the whole lifting process, the horizontal adjustment is completed mainly through the relative position of the guide pin 7 and the track guide groove 61 of the vertical cylinder 6. The guide pin 7 gradually enters the track guide groove 61 along the introduction section 611, the lamp panel assembly slowly rises, the guide pin 7 enters the first vertical sliding section 613 through the first transition section 612, the lamp panel assembly continues to rise, the guide pin 7 enters the fixing groove 615 through the second transition section 614, at the moment, the lamp panel assembly slowly falls, so that the lamp panel assembly falls inside the fixing groove 615 through the guide pin 7, the steel wire rope 4 is in an unstressed state, and at the moment, the lifting process of the lamp panel assembly is completed. When the lamp panel is required to be descended, the steel wire rope 4 is lifted, the guide pin 7 is enabled to move to the driving away port 617 along the second vertical sliding section 616, and moves to the leading-out section 619 along the vertical sliding away section 618 through the driving away port 617, the track guide groove 61 is removed along the leading-out section 619, descending operation is conducted, the intelligent control system module is provided with a built-in embedded display screen, the position relation between the guide pin 7 and the track guide groove 61 can be displayed in real time, and the lamp panel assembly is enabled to stably run in the ascending and descending process.
In summary, the basic principles, main features and advantages of the present invention have been shown and described, which are merely examples of the present invention, and are not intended to limit the scope of the present invention. The present invention is not limited to the above-described embodiments, and all equivalent changes and modifications in the shape, structure, characteristics and spirit of the present invention described in the claims should fall within the scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. The utility model provides a wisdom is square lighting device for city, includes the body of rod (1), its characterized in that: the intelligent control system is characterized in that the top of the rod body (1) is connected with a suspension system, the outside of the suspension system is connected with a lamp panel assembly, the suspension system is connected with a lifting power system through a steel wire rope (4), and the lifting power system is connected with an intelligent control system module through an electric signal.
2. The lighting device for the square of the smart city according to claim 1, wherein: the rod body (1) is formed by sleeving a plurality of sections of rods, a bottom flange (11) is arranged at the root of the rod body (1), a mounting hole (12) is formed below the rod body (1), an overhauling support frame (13) is arranged above the mounting hole (12), a top flange (14) is arranged at the top of the rod body (1), and the top flange (14) is connected with the suspension system through a bolt assembly.
3. The lighting device for the square of the smart city according to claim 1, wherein: suspension is provided with connecting cylinder body (2), connecting cylinder body (2) bottom is provided with flange (21), connecting cylinder body (2) pass through flange (21) with body of rod (1) top flange (14) are connected, the lightning rod is connected at connecting cylinder body (2) top, connecting cylinder body (2) circumferencial direction evenly distributed three groups of lamp panel promote guide assembly (9), three groups lamp panel promotes guide assembly (9) contained angle each other and is 120, three groups set up two sets of cable promotion guide assembly (10) between the lamp panel guide assembly.
4. A smart city square lighting device as claimed in claims 1-3, wherein: the lamp panel lifting guide assembly (9) is provided with a transverse cylinder (3), the transverse cylinder (3) is connected with the connecting cylinder (2) in a welding mode, pulleys (31) are arranged inside the transverse cylinder (3), the pulleys (31) are made of nylon, the pulleys (31) are arranged in two groups, the two groups of pulleys (31) are arranged at the head end and the tail end of the transverse cylinder (3) respectively, a stop pin (32) is arranged on the outer side of each pulley (31), a steel wire rope (4) is arranged between each stop pin (32) and each pulley (31), one end of each steel wire rope (4) is connected with the lifting power system through a rope distributor (5), and the other end of each steel wire rope (4) is connected with the lamp panel assembly through a guide pin (7);
a vertical cylinder (6) is welded and connected below the transverse cylinder (3), the vertical cylinder (6) is provided with a track guide groove (61), the trajectory guide (61) is provided with an introduction section (611), the introduction section (611) is provided in an inclined shape, a first transition section (612) is arranged above the leading-in section (611), a first vertical sliding section (613) is arranged above the first transition section (612), a second transition section (614) is arranged above the first vertical sliding section (613), a fixed groove (615) is arranged on the inner side of the second transition section (614), a second vertical sliding section (616) is arranged above the fixed groove (615), a driving-out opening (617) is formed in the tail end of the second vertical sliding section (616), a vertical sliding-out section (618) is arranged below the driving-out opening (617), and a leading-out section (619) is arranged below the vertical sliding-out section (618);
the steel wire rope (4) and the rope distributor (5) are arranged inside the rod body (1).
5. The lighting device for the square for the smart city according to claims 1-4, wherein: the lamp panel assembly is provided with a support ring (8), the support ring (8) is made of channel steel, three groups of connecting holes (81) are uniformly distributed in the support ring (8) in the circumferential direction, the included angle between the three groups of connecting holes (81) is 120 degrees, the guide pin (7) is installed in the connecting holes (81), a baffle is arranged on the outer side of the connecting holes (81), and a steel wire rope hole (83) is formed in the support ring (8) in the vertical direction of the corresponding position of the connecting hole (81);
the LED lamp is characterized in that a plurality of groups of lamp supports (82) are arranged on the support ring (8), a bottom layer lamp holder (84) is arranged below the support ring (8), a plurality of groups of lamp supports (82) are arranged on the bottom layer lamp holder (84), and LED illuminating lamps are arranged on the lamp supports (82).
The support ring (8) is connected with the suspension system through the steel wire rope (4) arranged in the steel wire rope hole (83), and a steel wire rope locking block (85) is arranged in the steel wire rope hole (83) of the support ring (8).
6. The lighting device for the square for the smart city according to claims 1-5, wherein: the intelligent control system module is connected with the lifting power system and the lamp bracket (82) through electric signals, and an LED illuminating lamp is installed on the intelligent control system module.
7. The processing method of the square lighting device for smart city according to claims 1-6, wherein: the method comprises the following steps:
a. the method comprises the following steps of performing roll shearing on a split flat steel plate according to a design drawing, selecting the thickness of a steel plate used by each section of a rod body (1) according to design requirements, enabling the sleeving size of two mutually sleeved rod bodies to meet the strength requirement, bending and molding through a large bending machine, performing seam welding through an automatic welding manipulator, finishing the processing of each section of the rod body (1), removing burrs at each joint, and straightening the rod body;
b. processing a bottom flange (11), a top flange (14), a connecting flange (21), reinforcing ribs and angle ribs by using heavy shearing equipment, processing flange holes by using numerical control plasma cutting equipment, and processing mounting holes (12) below the rod body (1)) by using the numerical control plasma cutting equipment;
c. welding the bottom rod body of the rod body (1)) and a bottom flange (11), welding a mounting hole frame at the position of a mounting hole (12), welding an overhaul support frame (13) above the mounting hole (12), and welding the end part of the top rod body of the rod body (1)) and a connecting flange (21), so that the machining process of the rod body (1) part is completed;
d. processing a connecting cylinder (2) and a lightning rod structural member of a suspension system, welding the connecting cylinder (2) and a connecting flange (21), processing a transverse cylinder (3) and a vertical cylinder (6) structural member in three groups of lamp panel lifting guide assemblies (9), processing a track guide groove (61) in the vertical cylinder (6) by adopting linear cutting equipment, wherein each part of the track guide groove (61) comprises a leading-in section (611), a first transition section (612), a first vertical sliding section (613), a second transition section (614), a fixed groove (615), a second vertical sliding section (616), a driving-off port (617), a vertical sliding-off section (618) and a leading-out section (619) which are required to meet design requirements;
e. carrying out hole turning processing on three groups of connecting holes (81) uniformly distributed in the circumferential direction of a support ring (8) in the lamp panel assembly, carrying out bending forming processing on the support ring (8), carrying out welding processing on a bottom layer lamp holder (84), and carrying out processing on the support ring (8) and a plurality of groups of lamp brackets (82) on the bottom layer lamp holder (84);
f. after machining of all structural steel is completed, hot galvanizing corrosion prevention treatment is carried out on all structural components, the thickness of a galvanized layer is larger than or equal to 96 micrometers, and after galvanizing is completed, large-size structural components such as rod bodies (1) are straightened, coaxiality of all rod bodies of the rod bodies (1) is guaranteed, and a support ring (8) is leveled, and flatness of the support ring (8) is guaranteed;
g. and (3) carrying out process grinding and polishing and sand blasting treatment on all galvanized structural parts, carrying out electrostatic plastic spraying, heating and cooling, and packaging finished products.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911401195.XA CN113124354A (en) | 2019-12-31 | 2019-12-31 | Square lighting device for smart city and processing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911401195.XA CN113124354A (en) | 2019-12-31 | 2019-12-31 | Square lighting device for smart city and processing method thereof |
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| CN113124354A true CN113124354A (en) | 2021-07-16 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2562066Y (en) * | 2002-08-01 | 2003-07-23 | 北京爱德威金属杆交通照明技术有限公司 | Liftable post light |
| CN2833338Y (en) * | 2005-08-03 | 2006-11-01 | 闫亮 | Lifting type high mast lighting lamp |
| CN102287730A (en) * | 2011-07-26 | 2011-12-21 | 苏州晶雷光电照明科技有限公司 | Lifting type high-pole lamp |
| CN203771256U (en) * | 2014-04-21 | 2014-08-13 | 长春佳联照明电器有限公司 | Electric lifting high-pole lamp |
| CN205979474U (en) * | 2016-08-28 | 2017-02-22 | 浙江云通高杆灯有限公司 | High -Pole lamp of band signal tower |
-
2019
- 2019-12-31 CN CN201911401195.XA patent/CN113124354A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2562066Y (en) * | 2002-08-01 | 2003-07-23 | 北京爱德威金属杆交通照明技术有限公司 | Liftable post light |
| CN2833338Y (en) * | 2005-08-03 | 2006-11-01 | 闫亮 | Lifting type high mast lighting lamp |
| CN102287730A (en) * | 2011-07-26 | 2011-12-21 | 苏州晶雷光电照明科技有限公司 | Lifting type high-pole lamp |
| CN203771256U (en) * | 2014-04-21 | 2014-08-13 | 长春佳联照明电器有限公司 | Electric lifting high-pole lamp |
| CN205979474U (en) * | 2016-08-28 | 2017-02-22 | 浙江云通高杆灯有限公司 | High -Pole lamp of band signal tower |
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Application publication date: 20210716 |