CN113118130A - Cleaning machine and cleaning method thereof - Google Patents

Cleaning machine and cleaning method thereof Download PDF

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Publication number
CN113118130A
CN113118130A CN202110561450.8A CN202110561450A CN113118130A CN 113118130 A CN113118130 A CN 113118130A CN 202110561450 A CN202110561450 A CN 202110561450A CN 113118130 A CN113118130 A CN 113118130A
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China
Prior art keywords
liquid storage
storage container
cleaning
outer barrel
workbench
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CN202110561450.8A
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Chinese (zh)
Inventor
阮锦华
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Taizhou Quan Qiu Ying Industry And Trade Co ltd
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Taizhou Quan Qiu Ying Industry And Trade Co ltd
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Priority to CN202110561450.8A priority Critical patent/CN113118130A/en
Publication of CN113118130A publication Critical patent/CN113118130A/en
Pending legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04—Cleaning involving contact with liquid
    • B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
    • B08B3/123—Cleaning travelling work, e.g. webs, articles on a conveyor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
    • B01D29/03—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements self-supporting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
    • B01D29/05—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements supported
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/50—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition
    • B01D29/56—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition in series connection
    • B01D29/58—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition in series connection arranged concentrically or coaxially
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02—Cleaning by the force of jets or sprays
    • B08B3/022—Cleaning travelling work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04—Cleaning involving contact with liquid
    • B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04—Cleaning involving contact with liquid
    • B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B5/00—Drying solid materials or objects by processes not involving the application of heat
    • F26B5/04—Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B5/00—Drying solid materials or objects by processes not involving the application of heat
    • F26B5/08—Drying solid materials or objects by processes not involving the application of heat by centrifugal treatment
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B2203/00—Details of cleaning machines or methods involving the use or presence of liquid or steam
    • B08B2203/007—Heating the liquid

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Molecular Biology (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • General Chemical & Material Sciences (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

本发明公开了一种清洗机及其清洗方法，涉及工件清洗技术领域，其技术方案要点是：包括工作台，工作台上设置有外桶，外桶内转动设置有用于放置工件的内桶，内桶与外桶相连通；工作台上设置有用于储存清洗液的储液容器一以及用于储存水的储液容器二，储液容器一与储液容器二均能够与外桶相连通；工作台上设置有超声波发生器，超声波发生器用于向内桶内的工件发出超声波；工作台上设置有喷淋组件，喷淋组件用于抽取水对内桶中的工件进行喷淋；工作台上设置有真空泵，外桶上开设有连通真空泵的吸气孔，该发明具有能耗低、清洗效率高等优点。

Figure 202110561450

The invention discloses a cleaning machine and a cleaning method thereof, and relates to the technical field of workpiece cleaning. The main points of the technical solution are as follows: a working table is provided with an outer barrel, and an inner barrel for placing workpieces is rotatably arranged in the outer barrel. communicated with the outer barrel; a liquid storage container 1 for storing cleaning liquid and a liquid storage container 2 for storing water are arranged on the workbench, and both the first liquid storage container and the second liquid storage container can be communicated with the outer barrel; the workbench There is an ultrasonic generator on it, and the ultrasonic generator is used to send out ultrasonic waves to the workpiece in the inner barrel; a spray component is arranged on the workbench, and the spray component is used to extract water to spray the workpiece in the inner barrel; a vacuum pump is arranged on the workbench , the outer barrel is provided with a suction hole connected to the vacuum pump, and the invention has the advantages of low energy consumption and high cleaning efficiency.

Figure 202110561450

Description

Cleaning machine and cleaning method thereof
Technical Field
The invention relates to the technical field of material cleaning, in particular to a cleaning machine and a cleaning method thereof.
Background
A general cleaning machine is an apparatus for spraying cold water or hot water onto a workpiece to be cleaned to remove dirt adhered to the workpiece to be cleaned, and includes a pump for spraying washing water, a rotary spray arm, a heater for generating hot water, and the like.
Although the existing cleaning machine on the market can effectively clean the surface of a workpiece, the process of cleaning the workpiece has very large water resource consumption and very high energy consumption.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a cleaning machine and a cleaning method thereof, which have the advantage of low energy consumption.
The technical purpose of the invention is realized by the following technical scheme: including the workstation, characterized by: the automatic workpiece placing device comprises a workbench, wherein an outer barrel is arranged on the workbench, an inner barrel for placing a workpiece is rotationally arranged in the outer barrel, and the inner barrel is communicated with the outer barrel; the workbench is provided with a first liquid storage container for storing cleaning liquid and a second liquid storage container for storing water, and the first liquid storage container and the second liquid storage container can be communicated with the outer barrel; the worktable is provided with an ultrasonic generator which is used for sending ultrasonic waves to the workpiece in the inner barrel; the workbench is provided with a spraying assembly, and the spraying assembly is used for extracting water to spray the workpiece in the inner barrel; the worktable is provided with a vacuum pump, and the outer barrel is provided with an air suction hole communicated with the vacuum pump.
Through the technical scheme, the cleaning solution in the first liquid storage container is introduced into the outer barrel, the inner barrel rotates to clean the workpiece through the cleaning solution, the ultrasonic generator emits ultrasonic waves to clean the workpiece in the inner barrel, the cleaning solution in the outer barrel flows back into the first liquid storage container again, at the moment, water in the second liquid storage container is introduced into the outer barrel, the spraying assembly extracts water to spray and clean the workpiece in the inner barrel, the water in the outer barrel flows back into the second liquid storage container again, after the cleaning is finished, the inner barrel continuously rotates to separate water on the workpiece from a core for spin-drying, then the vacuum pump works to pump air out the outer barrel to dry the workpiece, the workpiece is cleaned through the cleaning solution, the ultrasonic waves and the water spraying in sequence, the cleaning effect is good, meanwhile, the cleaning solution and the water can be recycled, the energy loss is effectively reduced, and, compared with the traditional drying method and other methods, the energy loss is reduced.
Preferably, the spraying assembly comprises at least two vertical pumps, inlets of the vertical pumps are connected with water inlet pipes, the water inlet pipes are communicated with the outer barrel, outlets of the vertical pumps are connected with water outlet pipes, the water outlet pipes are communicated with the outer barrel, the water outlet pipes are symmetrically distributed by taking the central axis of the inner barrel as a center, and water outlets of the water outlet pipes are aligned to the workpiece.
Through above-mentioned technical scheme, found the pump and follow the interior water extraction of outer bucket through the inlet tube, aim at the work piece from the outlet pipe again and spray, the outlet pipe uses the central axis of interior bucket to spray the area as central symmetry, can effectively increase receiving of work piece.
Preferably, a rotary driving source is arranged on the workbench, a rotating shaft is rotatably arranged on the workbench, an output end of the rotary driving source is in transmission connection with the lower end of the rotating shaft through a connecting belt, and the inner barrel is fixedly connected with the upper end of the rotating shaft.
Through above-mentioned technical scheme, the output of rotary drive source rotates and drives the axis of rotation through the connecting band and rotate, and the axis of rotation rotates the interior bucket that drives fixed connection with it and rotates.
Preferably, a first horizontal pump is arranged on the workbench, an inlet of the first horizontal pump is communicated with the outer barrel through a pipeline, an outlet of the first horizontal pump is communicated with the first liquid storage container through a pipeline, a second horizontal pump is arranged on the workbench, an inlet of the second horizontal pump is communicated with the first liquid storage container through a pipeline, an outlet of the second horizontal pump is communicated with the outer barrel through a pipeline, a first heating rod is arranged in the first liquid storage container, a first filtering assembly is arranged in the first liquid storage container, and an oil scraper is arranged in the first liquid storage container.
Through the technical scheme, the pump of crouching can carry the washing liquid extraction in the outer bucket to the stock solution container in, the pump of crouching can carry the washing liquid extraction in the stock solution container to outer bucket in, realize the washing liquid circulation between stock solution container one and the outer bucket and carry, realize the recycling of washing liquid, the washing liquid that a pair of entering stock solution container of filter assembly filters, heating rod one can heat the washing liquid in the stock solution container simultaneously, the washing liquid of heating washs the work piece, the cleaning performance is better, high efficiency, can clear away the greasy dirt in the washing liquid through the oil scraper simultaneously, improve the filter effect of a pair of washing liquid of filter assembly.
Preferably, a third horizontal pump is arranged on the workbench, an inlet of the third horizontal pump is communicated with the outer barrel through a pipeline, an outlet of the third horizontal pump is communicated with the liquid storage container through a pipeline, a fourth horizontal pump is arranged on the workbench, an inlet of the fourth horizontal pump is communicated with the liquid storage container through a pipeline, an outlet of the fourth horizontal pump is communicated with the outer barrel through a pipeline, a second heating rod is arranged in the liquid storage container, and a second filtering assembly is arranged in the liquid storage container.
Through above-mentioned technical scheme, the pump three of crouching can carry the water extraction in the outer bucket to the stock solution container two in, the pump four of crouching can carry the water extraction in the stock solution container two to outer bucket in, realize the hydrologic cycle between stock solution container two and the outer bucket and carry, realize the recycling of water, heating rod two can heat the water in the stock solution container one simultaneously, the cleaning performance that makes the mixed liquid is better, efficiency is higher, the water that two pairs of entering stock solution containers in of filter assembly filters.
Preferably, the first filtering component comprises a first filtering body and a second filtering body, a first mounting frame is arranged in the first liquid storage container, a first placing groove and a second placing groove are arranged in the first mounting frame along the vertical direction, the first filtering body is arranged in the first placing groove, and the second filtering body is arranged in the second placing groove.
Through the technical scheme, the first placing groove and the second placing groove are arranged in the vertical direction, the first filtering body and the second filtering body are respectively arranged in the first placing groove and the second placing groove, the cleaning liquid entering the first liquid storage container is filtered through the first filtering body and the second filtering body, the cleaning liquid is recycled, and energy loss is reduced.
Preferably, the second filtering component comprises a third filtering body and a fourth filtering body, a second mounting rack is arranged in the second liquid storage container, a third placing groove and a fourth placing groove are arranged in the second mounting rack along the vertical direction, the third filtering body is arranged in the third placing groove, and the fourth filtering body is arranged in the fourth placing groove.
Through above-mentioned technical scheme, the setting of vertical direction is followed to resettlement groove three and resettlement groove four, filters body three and filters the body four and set up respectively in resettlement groove three and resettlement groove four, filters the water that gets into in the stock solution container two through filtering body three and filtering body four, realizes the used circulation of water, reduces the energy loss.
Preferably, be provided with stock solution container three on the workstation, stock solution container three is located stock solution container one top, be provided with the pump body on the workstation, the entry of the pump body pass through the pipeline with stock solution container one is linked together, the export of the pump body pass through the pipeline with stock solution container three-phase intercommunication, be provided with mounting bracket three in the stock solution container three, be provided with mounting bracket five on the mounting bracket three, it crosses filter body five to place five in the groove, the through-hole has been seted up to stock solution container three's bottom, stock solution container three passes through the through-hole intercommunication stock solution container one, stock solution container three's the outside is provided with air cleaner.
Through above-mentioned technical scheme, the pump body can carry the washing liquid extraction in the stock solution container one to stock solution container three in, filters the washing liquid in the stock solution container three through filtering body five, and the washing liquid of accomplishing is filtered and is passed through the through-hole and get into stock solution container one in, can improve the filter effect to the washing liquid, has also improved the filterable efficiency of washing liquid, and air cleaner carries out filtration purification to the air simultaneously, improves the air cleanliness factor among the operational environment.
Preferably, a placing groove is formed between the outer barrel and the workbench in a matched manner, a cover body used for sealing the outer barrel is arranged in the placing groove, a slide rail is arranged on the workbench, a slide block is connected to the slide rail in a sliding manner, a servo motor is arranged on the workbench, the output end of the servo motor is fixedly connected with the slide block, a supporting block is fixedly connected onto the slide block, a lifting driving source is arranged on the supporting block, the output end of the lifting driving source is fixedly connected with the cover body, a supporting frame is arranged on the workbench, a manipulator is arranged in the supporting frame, and the manipulator is located above the inner barrel.
Through the technical scheme, the mixed liquid in the outer barrel is placed by the cover body to splash outwards, after the cleaning is finished, the cover body is lifted by the lifting driving source, the sliding block is driven by the servo motor to move along the direction of the sliding rail, the cover body is moved away from the upper part of the inner barrel, the inner barrel is lifted out of the outer barrel by the manipulator, and workpieces in the inner barrel are also taken out simultaneously.
Preferably, the method comprises the following steps
(1) When a workpiece is cleaned, the rotary driving source drives the inner barrel to rotate, the horizontal pump II conveys cleaning liquid in the liquid storage container I into the outer barrel through the pipeline, and the workpiece is cleaned through the cleaning liquid;
(2) the ultrasonic generator sends ultrasonic waves to workpieces in the inner barrel for cleaning, after the ultrasonic waves are cleaned, the first horizontal pump conveys cleaning liquid in the outer barrel to the first liquid storage container through a pipeline, and the filtering assembly filters the cleaning liquid entering the first liquid storage container;
(3) the horizontal pump three-way pipe conveys water in the liquid storage container II into the outer barrel through a pipeline, the vertical pump extracts the water in the outer barrel through the pipeline and sprays workpieces in the inner barrel, the horizontal pump four-way pipe conveys the water in the outer barrel into the liquid storage container II through the pipeline, and the filtering component filters the water entering the liquid storage container II;
(4) after the workpiece is cleaned, the inner barrel rotates to carry out centrifugal drying treatment on the workpiece, and the vacuum pump is started to exhaust air from the outer barrel, so that the workpiece in the inner barrel is dried.
Through the technical scheme, when the workpiece is cleaned, the rotary driving source drives the inner barrel to rotate, the horizontal pump two-way pipe conveys the cleaning liquid in the liquid storage container I into the outer barrel through the pipeline, the cleaning liquid is utilized to clean the workpiece in the rotating process of the inner barrel, meanwhile, the ultrasonic generator also sends ultrasonic waves to the workpiece in the inner barrel for cleaning, after the cleaning solution finishes cleaning the workpiece, the horizontal pump I conveys the mixed liquid in the outer barrel to the liquid storage container I through a pipeline, the horizontal pump four-way conveys the water in the liquid storage container II to the outer barrel through a pipeline, the vertical pump extracts the water in the outer barrel through a water inlet pipe to spray and clean the workpiece from a water outlet pipe, after the workpiece is cleaned by the water, and the horizontal pump tee joint conveys water in the outer barrel to the second liquid storage container through a pipeline, at the moment, the inner barrel continuously rotates to centrifugally spin-dry the workpiece, and meanwhile, the vacuum pump is started to exhaust air from the outer barrel so as to dry the workpiece in the inner barrel.
In summary, compared with the prior art, the beneficial effects of the invention are as follows:
1. the workpiece is cleaned by three ways of cleaning fluid, ultrasonic cleaning and water spraying, the cleaning effect is good, the cleaning fluid and water are recycled and filtered, the recycling can be realized, the energy consumption can be reduced, and after the workpiece is cleaned, the workpiece is dried by centrifugal drying and a vacuum pump, so that the cleaning machine is efficient and energy-saving.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment;
FIG. 2 is a schematic view of a part of the structure of the embodiment;
FIG. 3 is a front view of the embodiment;
FIG. 4 is a diagram illustrating the first, second, and third storage containers in accordance with an embodiment;
FIG. 5 is a top view of the embodiment;
FIG. 6 is a cross-sectional view of a second embodiment filter assembly;
FIG. 7 is a cross-sectional view of a first embodiment of a filter assembly;
FIG. 8 is a schematic structural view of a second embodiment of a mounting bracket;
FIG. 9 is a schematic structural diagram of a first mounting bracket of the embodiment;
fig. 10 is a schematic structural view of a third mounting bracket according to the embodiment.
Reference numerals: 1. a work table; 2. an outer tub; 3. an inner barrel; 4. an ultrasonic generator; 5. a vacuum pump; 6. a suction hole; 7. a first liquid storage container; 8. a second liquid storage container; 9. a first filtering component; 91. a first filter body; 92. a second filter body; 10. a second filtering component; 101. a third filter body; 102. a filter body IV; 11. a rotary drive source; 12. a rotating shaft; 13. a connecting belt; 14. a vertical pump; 15. a first horizontal pump; 16. a second horizontal pump; 17. heating a first rod; 18. a third horizontal pump; 19. a horizontal pump IV; 20. a second heating rod; 21. a liquid storage container III; 22. a pump body; 23. a filter body V; 24. an air filter; 25. a first mounting frame; 26. placing a first groove; 27. a second placing groove; 28. a second mounting frame; 29. a third placing groove; 30. a fourth placing groove; 31. mounting frame III; 32. a fifth placing groove; 34. a placement groove; 35. a cover body; 36. a slide rail; 37. a slider; 38. a support block; 39. a lifting drive source; 40. a support frame; 41. a manipulator; 42. a through hole; 43. an oil wiper; 44. a water inlet pipe; 45. a water outlet pipe; 46. a water inlet pipe; 47. and a spraying assembly.
Detailed Description
In the description of the present invention, it should be noted that the terms "upper", "lower", "inside", "outside", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
The present invention will be described in further detail with reference to the accompanying drawings.
A cleaning machine and a cleaning method thereof are disclosed, as shown in fig. 1 to 10, comprising a workbench 1, an outer barrel 2 is arranged on the workbench 1, an inner barrel 3 for placing a workpiece is arranged in the outer barrel 2 in a rotating manner, the inner barrel 3 is communicated with the outer barrel 2, the inner barrel 3 is detachably connected in the outer barrel 2 and can be taken out from the outer barrel 2, a rotary driving source 11 is arranged on the workbench 1, a rotating shaft 12 is arranged on the workbench 1 in a rotating manner, the output end of the rotary driving source 11 is in transmission connection with the lower end of the rotating shaft 12 through a connecting belt 13, the inner barrel 3 is fixedly connected with the upper end of the rotating shaft 12, preferably, the rotary driving member is a motor, and can also be other common driving members with a rotating function, such as.
A first liquid storage container 7 for storing cleaning liquid and a second liquid storage container 8 for storing water are arranged on the workbench 1, both the first liquid storage container 7 and the second liquid storage container 8 can be communicated with the outer barrel 2, a first horizontal pump 15 is arranged on the workbench 1, an inlet of the first horizontal pump 15 is communicated with the outer barrel 2 through a pipeline, an outlet of the first horizontal pump 15 is communicated with the first liquid storage container 7 through a pipeline, a second horizontal pump 16 is arranged on the workbench 1, an inlet of the second horizontal pump 16 is communicated with the first liquid storage container 7 through a pipeline, and an outlet of the second horizontal pump 16 is communicated with the outer barrel 2 through a pipeline; the worktable 1 is provided with a third horizontal pump 18, the inlet of the third horizontal pump 18 is communicated with the outer barrel 2 through a pipeline, the outlet of the third horizontal pump 18 is communicated with the second liquid storage container 8 through a pipeline, the worktable 1 is provided with a fourth horizontal pump 19, the inlet of the fourth horizontal pump 19 is communicated with the second liquid storage container 8 through a pipeline, and the outlet of the fourth horizontal pump 19 is communicated with the outer barrel 2 through a pipeline.
The worktable 1 is provided with an ultrasonic generator 4, the ultrasonic generator 4 is used for sending ultrasonic waves to the workpiece in the inner barrel 3, and the ultrasonic generator 4 is positioned below the outer barrel 2.
Be provided with on workstation 1 and spray assembly 47, spray assembly 47 is arranged in extracting water and sprays the work piece in to interior bucket 3, spray assembly 47 includes two at least upright pumps 14, it is preferred, the quantity of upright pump 14 is two and both symmetry settings, two upright pumps 14 are located one side of outer bucket 2 respectively, the entry of upright pump 14 all is connected with inlet tube 4644, inlet tube 4644 is linked together with outer bucket 2, the exit linkage of upright pump 14 has outlet pipe 45, outlet pipe 45 is linked together with outer bucket 2, the central axis of interior bucket 3 is central symmetric distribution in outlet pipe 45, the work piece is aimed at to the delivery port of outlet pipe 45.
The workbench 1 is provided with a vacuum pump 5, and the outer barrel 2 is provided with an air suction hole 6 communicated with the vacuum pump 5.
Be provided with heating rod 17 in the stock solution container 7, be provided with filtering component 9 in the stock solution container 7, be provided with the oil scraper 43 in the stock solution container 7, filtering component 9 includes filter body 91 and filter body two 92, be provided with mounting bracket 25 in the stock solution container 7, along vertical direction having set gradually settling tank 26 and settling tank two 27 on the mounting bracket 25, settling tank 26 is located the top of settling tank two 27, filter body 91 sets up in settling tank one 26, filter body two 92 sets up in settling tank two 27, preferably, filter body 91 adopts the filter screen, filter body two 92 adopts the sack board.
Be provided with heating rod two 20 in the second 8 liquid storage container, be provided with filtering component two 10 in the second 8 liquid storage container, filtering component two 10 is including filtering body three 101 and filtering body four 102, be provided with mounting bracket two 28 in the second 8 liquid storage container, be provided with resettlement groove three 29 and resettlement groove four 30 along vertical direction on the mounting bracket two 28, resettlement groove three 29 is located resettlement groove four 30's top, filtering body three 101 sets up in resettlement groove three 29, filtering body four 102 sets up in resettlement groove four 30, filtering body three 101 adopts the filter screen, filtering body four 102 adopts the sack board.
Be provided with stock solution container three 21 on workstation 1, stock solution container three 21 is located stock solution container 7 top, be provided with the pump body 22 on workstation 1, the entry of pump body 22 is linked together through pipeline and stock solution container 7, the export of pump body 22 is linked together through pipeline and stock solution container three 21, be provided with mounting bracket three 31 in the stock solution container three 21, be provided with five 32 of arrangement groove on the mounting bracket three 31, be provided with five 23 of filter body in the five 32 of arrangement groove, preferably, filter body five 23 adopts the filter screen, the sieve mesh of filter body five 23 is less than the sieve mesh of filter body one 91, through-hole 42 has been seted up to the bottom of stock solution container three 21, stock solution container three 21 passes through-hole 42 and communicates stock solution container one 7, the outside of stock solution container three 21 is provided with air cleaner 24, air cleaner 24 is located the top.
A placing groove 34 is formed between the outer barrel 2 and the workbench 1 in a matching manner, a cover body 35 for sealing the outer barrel 2 is arranged in the placing groove 34, two sliding rails 36 are arranged on the workbench 1, sliding blocks 37 are connected to the two sliding rails 36 in a sliding manner, a servo motor is arranged on the workbench 1, the output end of the servo motor is fixedly connected with the sliding blocks 37, supporting blocks 38 are fixedly connected to the sliding blocks 37, a lifting driving source 39 is arranged on the supporting blocks 38, the output end of the lifting driving source 39 is fixedly connected with the cover body 35, preferably, an air cylinder is adopted as the lifting driving source 39, a supporting frame 40 is arranged on the workbench 1, a manipulator 41 is arranged in the supporting frame 40, and the manipulator 41 is.
The working principle of the cleaning machine is as follows:
when the workpiece needs to be cleaned, the workpiece is placed in the inner barrel 3, the rotary driving source 11 rotates, the connecting belt 13 drives the rotating shaft 12 to rotate, the rotating shaft 12 drives the inner barrel 3 to rotate, the horizontal pump II 16 conveys the cleaning liquid in the liquid storage container I7 into the outer barrel 2 through a pipeline, the workpiece is cleaned through the cleaning liquid in the rotating process of the inner barrel 3, meanwhile, the ultrasonic generator 4 sends ultrasonic waves to the workpiece in the inner barrel 3 for cleaning, after the cleaning solution finishes cleaning the workpiece, the first horizontal pump 15 conveys the cleaning liquid in the outer barrel 2 to the first liquid storage container 7 through a pipeline, the cleaning liquid flowing into the first liquid storage container 7 from the outer barrel 2 is filtered after passing through the first filter 91 and the second filter 92, then the pump body 22 conveys the cleaning liquid which is filtered in the first liquid storage container 7 into a third liquid storage container 21 through a pipeline, and the cleaning liquid which flows into the third liquid storage container 21 is filtered after passing through a third filter body 101; the horizontal pump IV 19 conveys water in the liquid storage container II 8 into the outer barrel 2 through a pipeline, the two vertical pumps 14 pump the water in the outer barrel 2 through a water inlet pipe 4644 and spray the workpieces in the inner barrel 3 through a water outlet pipe 45, after the workpieces are cleaned by the water, the horizontal pump III 18 conveys the water in the outer barrel 2 into the liquid storage container II 8 through a pipeline, the water flowing into the liquid storage container II 8 from the outer barrel 2 is filtered after passing through the filter III 101 and the filter IV 102, the inner barrel 3 rotates continuously to spin the workpieces centrifugally, the vacuum pump 5 starts to pump the outer barrel 2, and the workpieces in the inner barrel 3 are dried.
The invention also provides a cleaning method, which is applied to the cleaning machine and comprises the following steps:
(1) when a workpiece is cleaned, the output end of the rotary driving source 11 rotates and drives the rotating shaft 12 to rotate through the transmission belt, the rotating shaft 12 rotates and drives the inner barrel 3 fixed with the rotating shaft to rotate, the horizontal pump II 16 conveys cleaning liquid in the liquid storage container I7 into the outer barrel 2 through a pipeline, and the workpiece is cleaned through the cleaning liquid;
(2) the ultrasonic generator 4 sends ultrasonic waves to the workpiece in the inner barrel 3 for cleaning, after the ultrasonic cleaning is finished, the horizontal pump 15 conveys cleaning liquid in the outer barrel 2 into the liquid storage container I7 through a pipeline, the cleaning liquid returning to the liquid storage container I7 sequentially passes through the filter body I91 and the filter body II 92 from top to bottom, and finally the filtering is finished;
(3) the horizontal pump III 18 conveys water in the liquid storage container II 8 into the outer barrel 2 through a pipeline, the vertical pump 14 pumps the water in the outer barrel 2 through a pipeline and sprays workpieces in the inner barrel 3, the horizontal pump IV 19 conveys the water in the outer barrel 2 into the liquid storage container II 8 through a pipeline, the water returning to the liquid storage container II 8 sequentially passes through the filter body III 101 and the filter body IV 102 from top to bottom, and finally filtering is finished;
(4) after the workpieces are cleaned, the inner barrel 3 rotates to carry out centrifugal drying treatment on the workpieces, and the vacuum pump 5 is started to exhaust air from the outer barrel 2, so that the workpieces in the inner barrel 3 are dried.
The above description is intended to be illustrative of the present invention and not to limit the scope of the invention, which is defined by the claims appended hereto.

Claims (10)

1.一种清洗机及其清洗方法，包括工作台(1)，其特征是：所述工作台(1)上设置有外桶(2)，所述外桶(2)内转动设置有用于放置工件的内桶(3)，所述内桶(3)与所述外桶(2)相连通；1. A cleaning machine and a cleaning method thereof, comprising a workbench (1), characterized in that: the workbench (1) is provided with an outer barrel (2), and the outer barrel (2) is rotatably provided with a The inner barrel (3) for placing the workpiece, the inner barrel (3) is communicated with the outer barrel (2); 所述工作台(1)上设置有用于储存清洗液的储液容器一(7)以及用于储存水的储液容器二(8)，所述储液容器一(7)与所述储液容器二(8)均能够与所述外桶(2)相连通；The workbench (1) is provided with a liquid storage container one (7) for storing cleaning liquid and a liquid storage container two (8) for storing water, the liquid storage container one (7) and the liquid storage container Both containers (8) can be communicated with the outer barrel (2); 所述工作台(1)上设置有超声波发生器(4)，所述超声波发生器(4)用于向所述内桶(3)内的工件发出超声波；The working table (1) is provided with an ultrasonic generator (4), and the ultrasonic generator (4) is used to emit ultrasonic waves to the workpiece in the inner barrel (3); 所述工作台(1)上设置有喷淋组件(47)，所述喷淋组件(47)用于抽取水对所述内桶(3)中的工件进行喷淋；The workbench (1) is provided with a spray assembly (47), and the spray assembly (47) is used for extracting water to spray the workpieces in the inner barrel (3); 所述工作台(1)上设置有真空泵(5)，所述外桶(2)上开设有连通所述真空泵(5)的吸气孔(6)。The workbench (1) is provided with a vacuum pump (5), and the outer barrel (2) is provided with a suction hole (6) that communicates with the vacuum pump (5). 2.根据权利要求1所述的一种清洗机及其清洗方法，其特征是：所述喷淋组件(47)包括至少两个立泵(14)，所述立泵(14)的入口均连接有进水管(46)(44)，所述进水管(46)(44)与所述外桶(2)相连通，所述立泵(14)的出口连接有出水管(45)，所述出水管(45)与所述外桶(2)相连通，所述出水管(45)以所述内桶(3)的中心轴线为中心对称分布，所述出水管(45)的出水口对准工件。2. A cleaning machine and cleaning method thereof according to claim 1, characterized in that: the spray assembly (47) comprises at least two vertical pumps (14), and the inlets of the vertical pumps (14) are both A water inlet pipe (46) (44) is connected, the water inlet pipe (46) (44) is communicated with the outer barrel (2), and the outlet of the vertical pump (14) is connected with a water outlet pipe (45), so the The water outlet pipe (45) is communicated with the outer barrel (2), the water outlet pipe (45) is symmetrically distributed around the central axis of the inner barrel (3), and the water outlets of the water outlet pipe (45) are opposite to each other. Quasi workpiece. 3.根据权利要求1所述的一种清洗机及其清洗方法，其特征是：所述工作台(1)上设置有旋转驱动源(11)，所述工作台(1)上转动设置有转动轴(12)，所述旋转驱动源(11)的输出端与所述转动轴(12)的下端通过连接带(13)传动连接，所述内桶(3)与所述转动轴(12)的上端固定连接。3. A cleaning machine and a cleaning method thereof according to claim 1, characterized in that: a rotary drive source (11) is provided on the workbench (1), and a rotary drive source (11) is provided on the workbench (1). A rotating shaft (12), the output end of the rotating drive source (11) and the lower end of the rotating shaft (12) are connected in a driving manner through a connecting belt (13), and the inner barrel (3) is connected to the rotating shaft (12) The upper end of the fixed connection. 4.根据权利要求1所述的一种清洗机及其清洗方法，其特征是：所述工作台(1)上设置有卧泵一(15)，所述卧泵一(15)的入口通过管道与所述外桶(2)相连通，所述卧泵一(15)的出口通过管道与所述储液容器一(7)相连通，所述工作台(1)上设置有卧泵二(16)，所述卧泵二(16)的入口通过管道与所述储液容器一(7)相连通，所述卧泵二(16)的出口通过管道与所述外桶(2)相连通，所述储液容器一(7)内设置有加热棒一(17)，所述储液容器一(7)内设置有过滤组件一(9)，所述储液容器一(7)内设置有刮油器(43)。4. A cleaning machine and cleaning method thereof according to claim 1, characterized in that: a horizontal pump (15) is provided on the workbench (1), and the inlet of the horizontal pump (15) passes through The pipeline is communicated with the outer barrel (2), the outlet of the horizontal pump 1 (15) is communicated with the liquid storage container 1 (7) through the pipeline, and the workbench (1) is provided with a horizontal pump 2 (16), the inlet of the second horizontal pump (16) is connected with the liquid storage container one (7) through a pipeline, and the outlet of the second horizontal pump (16) is connected with the outer barrel (2) through a pipeline The first liquid storage container (7) is provided with a heating rod one (17), the liquid storage container one (7) is provided with a filter assembly one (9), and the liquid storage container one (7) is provided with a filter element one (9). An oil scraper (43) is provided. 5.根据权利要求1所述的一种清洗机及其清洗方法，其特征是：所述工作台(1)上设置有卧泵三(18)，所述卧泵三(18)的入口通过管道与所述外桶(2)相连通，所述卧泵三(18)的出口通过管道与所述储液容器二(8)相连通，所述工作台(1)上设置有卧泵四(19)，所述卧泵四(19)的入口通过管道与所述储液容器二(8)相连通，所述卧泵四(19)的出口通过管道与所述外桶(2)相连通，所述储液容器二(8)内设置有加热棒二(20)，所述储液容器二(8)内设置有过滤组件二(10)。5. A cleaning machine and cleaning method thereof according to claim 1, characterized in that: a horizontal pump three (18) is provided on the workbench (1), and the inlet of the horizontal pump three (18) passes through The pipeline is communicated with the outer barrel (2), the outlet of the horizontal pump three (18) is communicated with the liquid storage container two (8) through the pipeline, and the workbench (1) is provided with a horizontal pump four (18). (19), the inlet of the horizontal pump four (19) is connected with the liquid storage container two (8) through a pipeline, and the outlet of the horizontal pump four (19) is connected with the outer barrel (2) through a pipeline The second liquid storage container (8) is provided with a heating rod two (20), and the liquid storage container two (8) is provided with a filter assembly two (10). 6.根据权利要求4所述的一种清洗机及其清洗方法，其特征是：所述过滤组件一(9)包括过滤体一(91)以及过滤体二(92)，所述储液容器一(7)内设置有安装架一(25)，所述安装架一(25)上沿竖直方向设置有安置槽一(26)以及安置槽二(27)，所述过滤体一(91)设置于所述安置槽一(26)内，所述过滤体二(92)设置于所述安置槽二(27)内。6. A cleaning machine and cleaning method thereof according to claim 4, characterized in that: the filter assembly one (9) comprises a filter body one (91) and a filter body two (92), the liquid storage container One (7) is provided with an installation frame 1 (25), the installation frame 1 (25) is provided with a placement slot 1 (26) and a placement slot 2 (27) along the vertical direction, the filter body 1 (91) ) is disposed in the first placement groove (26), and the filter body two (92) is placed in the second placement groove (27). 7.根据权利要求5所述的一种清洗机及其清洗方法，其特征是：所述过滤组件二(10)包括过滤体三(101)以及过滤体四(102)，所述储液容器二(8)内设置有安装架二(28)，所述安装架二(28)上沿竖直方向设置有安置槽三(29)以及安置槽四(30)，所述过滤体三(101)设置于所述安置槽三(29)内，所述过滤体四(102)设置于所述安置槽四(30)内。7. A cleaning machine and a cleaning method thereof according to claim 5, characterized in that: the filter assembly two (10) comprises a filter body three (101) and a filter body four (102), the liquid storage container Two mounting brackets (28) are arranged in the second (8), and three mounting slots (29) and four mounting slots (30) are arranged on the second mounting bracket (28) along the vertical direction. The filter body three (101) ) is arranged in the placement groove three (29), and the filter body four (102) is arranged in the placement slot four (30). 8.根据权利要求1所述的一种清洗机及其清洗方法，其特征是：所述工作台(1)上设置有储液容器三(21)，所述储液容器三(21)位于所述储液容器一(7)上方，所述工作台(1)上设置有泵体(22)，所述泵体(22)的入口通过管道与所述储液容器一(7)相连通，所述泵体(22)的出口通过管道与所述储液容器三(21)相连通，所述储液容器三(21)内设置有安装架三(31)，所述安装架三(31)上设置有安置槽五(32)，所述安置槽五(32)内设置有过滤体五(23)，所述储液容器三(21)的底部开设有通孔(42)，所述储液容器三(21)通过所述通孔(42)连通所述所述储液容器一(7)，所述储液容器三(21)的外侧设置有空气过滤器(24)。8. A cleaning machine and cleaning method thereof according to claim 1, characterized in that: said workbench (1) is provided with three liquid storage containers (21), and said liquid storage container three (21) is located in Above the liquid storage container one (7), a pump body (22) is arranged on the workbench (1), and the inlet of the pump body (22) is communicated with the liquid storage container one (7) through a pipeline , the outlet of the pump body (22) is communicated with the liquid storage container three (21) through a pipeline, and the liquid storage container three (21) is provided with a mounting frame three (31), the mounting frame three (21) 31) is provided with a placement slot five (32), the placement slot five (32) is provided with a filter body five (23), the bottom of the liquid storage container three (21) is provided with a through hole (42), so The third liquid storage container (21) communicates with the first liquid storage container (7) through the through hole (42), and an air filter (24) is provided on the outer side of the third liquid storage container (21). 9.根据权利要求1所述的一种清洗机及其清洗方法，其特征是：所述外桶(2)与所述工作台(1)之间配合形成有放置槽(34)，所述放置槽(34)内设置有用于封盖所述外桶(2)的盖体(35)，所述工作台(1)上设置有滑轨(36)，所述滑轨(36)上滑移连接有滑块(37)，所述工作台(1)上设置有伺服电机，所述伺服电机的输出端与所述滑块(37)固定连接，所述滑块(37)上固定连接有支撑块(38)，所述支撑块(38)上设置有升降驱动源(39)，所述升降驱动源(39)的输出端与所述盖体(35)固定连接，所述工作台(1)上设置有支撑框(40)，所述支撑框(40)内设置有机械手(41)，所述机械手(41)位于所述内桶(3)的上方。9. A cleaning machine and cleaning method thereof according to claim 1, characterized in that: a placement groove (34) is formed in cooperation between the outer tub (2) and the worktable (1), and the A cover body (35) for covering the outer barrel (2) is provided in the placement groove (34), and a slide rail (36) is provided on the worktable (1), and the slide rail (36) slides upward A sliding block (37) is moved and connected, a servo motor is arranged on the worktable (1), the output end of the servo motor is fixedly connected with the sliding block (37), and the sliding block (37) is fixedly connected There is a support block (38), the support block (38) is provided with a lift drive source (39), the output end of the lift drive source (39) is fixedly connected with the cover (35), the workbench (1) A support frame (40) is provided on the support frame (40), a manipulator (41) is provided in the support frame (40), and the manipulator (41) is located above the inner barrel (3). 10.一种权利要求1～9中任一权利要求所述清洗机的清洗方法，其特征是：包括以下步骤10. A cleaning method for a cleaning machine according to any one of claims 1 to 9, characterized in that: comprising the following steps (1)清洗工件时，旋转驱动源(11)带动内桶(3)转动，卧泵二(16)通过管道将储液容器一(7)内的清洗液输送至外桶(2)内，通过清洗液对工件进行清洗；(1) When cleaning the workpiece, the rotary drive source (11) drives the inner barrel (3) to rotate, and the horizontal pump two (16) transports the cleaning liquid in the liquid storage container one (7) to the outer barrel (2) through the pipeline, and passes The cleaning fluid cleans the workpiece; (2)超声波发生器(4)向内桶(3)内的工件发出超声波进行清洗，超声波清洗完毕后，卧泵一(15)通过管道将外桶(2)内清洗液输送至储液容器一(7)内，过滤组件一(9)对进入储液容器一(7)的清洗液进行过滤；(2) The ultrasonic generator (4) emits ultrasonic waves to the workpiece in the inner barrel (3) for cleaning. After the ultrasonic cleaning is completed, the horizontal pump 1 (15) transports the cleaning liquid in the outer barrel (2) to the liquid storage container 1 through the pipeline. In (7), filter assembly one (9) filters the cleaning liquid entering liquid storage container one (7); (3)卧泵三(18)通过管道将储液容器二(8)内的水输送至外桶(2)内，立泵(14)通过管道抽取外桶(2)内的水并对内桶(3)中的工件进行喷淋，卧泵四(19)通过管道将外桶(2)内的水输送至储液容器二(8)内，过滤组件二(10)对进入储液容器二(8)的水进行过滤；(3) The horizontal pump three (18) transports the water in the liquid storage container two (8) to the outer barrel (2) through the pipeline, and the vertical pump (14) extracts the water in the outer barrel (2) through the pipeline and pumps the water in the inner barrel (2). The workpiece in (3) is sprayed, and the horizontal pump four (19) transports the water in the outer barrel (2) to the liquid storage container two (8) through the pipeline, and the filter assembly two (10) enters the liquid storage container two (10). (8) The water is filtered; (4)清洗工件完毕后，内桶(3)转动对工件进行离心甩干处理，真空泵(5)启动对外桶(2)进行抽气，使内桶(3)中的工件干燥。(4) After cleaning the workpiece, the inner barrel (3) rotates to perform centrifugal drying treatment on the workpiece, and the vacuum pump (5) starts to pump the outer barrel (2) to dry the workpiece in the inner barrel (3).
CN202110561450.8A 2021-05-22 2021-05-22 Cleaning machine and cleaning method thereof Pending CN113118130A (en)

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Application publication date: 20210716