CN113103604B - Rim strip machining device and machining method thereof - Google Patents
Rim strip machining device and machining method thereof Download PDFInfo
- Publication number
- CN113103604B CN113103604B CN202110511755.8A CN202110511755A CN113103604B CN 113103604 B CN113103604 B CN 113103604B CN 202110511755 A CN202110511755 A CN 202110511755A CN 113103604 B CN113103604 B CN 113103604B
- Authority
- CN
- China
- Prior art keywords
- cloth
- welding
- supporting
- processed
- cutting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000003754 machining Methods 0.000 title claims description 7
- 239000004744 fabric Substances 0.000 claims abstract description 128
- 238000003466 welding Methods 0.000 claims abstract description 124
- 230000007246 mechanism Effects 0.000 claims abstract description 122
- 238000005520 cutting process Methods 0.000 claims abstract description 58
- 239000000463 material Substances 0.000 claims abstract description 31
- 238000012545 processing Methods 0.000 claims abstract description 22
- 238000007599 discharging Methods 0.000 claims abstract description 18
- 238000004519 manufacturing process Methods 0.000 claims abstract description 16
- 230000007306 turnover Effects 0.000 claims description 36
- 238000007514 turning Methods 0.000 claims description 30
- 238000007639 printing Methods 0.000 claims description 28
- 238000004080 punching Methods 0.000 claims description 6
- 241000252254 Catostomidae Species 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 4
- 230000008569 process Effects 0.000 abstract description 9
- 230000005540 biological transmission Effects 0.000 description 11
- 230000006835 compression Effects 0.000 description 6
- 238000007906 compression Methods 0.000 description 6
- 230000004927 fusion Effects 0.000 description 6
- 230000009471 action Effects 0.000 description 5
- 238000012546 transfer Methods 0.000 description 5
- 238000003672 processing method Methods 0.000 description 4
- 238000004804 winding Methods 0.000 description 4
- 230000003416 augmentation Effects 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2030/00—Pneumatic or solid tyres or parts thereof
- B29L2030/008—Innerliners
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a rim strip processing device, which comprises a supporting mechanism formed by a lower frame and an upper frame of a hollow structure, a welding device arranged on the supporting mechanism and used for welding the upper end and the lower end of cloth to be processed, and power equipment arranged on the back of the supporting mechanism and used for providing running power for the welding device; the left side of supporting mechanism is provided with the defeated material cutting device that is used for carrying and cuts the cloth that waits to process, is provided with on this supporting mechanism and is used for the upset of the upper and lower end of waiting to process after cutting to the upset support material mechanism on the welding device. The automatic feeding device has the characteristics of simple operation, convenient use and high degree of automation, and can realize automatic material selection, automatic cutting, automatic welding and automatic discharging to produce the raw cloth, and cut the raw cloth into the backing strip, thereby improving the processing production efficiency of the backing strip and the production quality of the backing strip.
Description
Technical Field
The invention relates to the field of rim strip processing equipment, in particular to a rim strip processing device and a rim strip processing method.
Background
A tyre rim strip, which is a rim strip for protecting an inner tube between a bicycle/motorcycle rim and a tyre; the cushion belt, also called liner belt and pressing strip, refers to an annular adhesive tape for protecting the inner tube sealing surface from the abrasion of the rim; aiming at the rim strip for manufacturing various all-steel and semi-steel tires, the rubber material is required to have the properties of flex crack resistance, tear resistance, heat resistance and certain hardness.
The processing equipment of the rim strip in the current industry has a large improvement space, and many manual processing and cutting of the rim strip are performed at present, and the whole rim strip is required to be processed through the processes of material selection, cutting, bonding, punching and the like, so that the manual processing yield is low, and the processing efficiency is low.
Disclosure of Invention
The invention aims to provide a rim strip processing device and a processing method thereof, which are used for solving the problems of low yield and low processing efficiency caused by manual processing in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions:
A processing device for a rim strip comprises a supporting mechanism composed of a lower frame and an upper frame with hollow structures, a welding device arranged on the supporting mechanism and used for welding the upper end and the lower end of cloth to be processed, and power equipment arranged on the back of the supporting mechanism and used for providing running power for the welding device; the left side of supporting mechanism is provided with the defeated material cutting device that is used for carrying and cuts the cloth that waits to process, is provided with on this supporting mechanism and is used for the upset of the upper and lower end of waiting to process after cutting to the upset support material mechanism on the welding device, and upset support material mechanism is located defeated material cutting device's right side.
Preferably, the welding device comprises a welding clamping mechanism fixedly connected to the inner top of the upper frame and a welding supporting mechanism fixedly connected to the lower frame; the welding supporting mechanism is positioned in the middle of the overturning supporting mechanism and is used for supporting the turned cloth to be processed, and the welding supporting mechanism is vertically opposite to the welding clamping mechanism so as to realize welding of the upper end and the lower end of the cloth to be processed to form raw cloth; the welding and clamping mechanism is used for welding the upper end and the lower end of the cloth to be processed and movably clamping the formed raw cloth; and a discharging mechanism for pushing out the welded finished raw cloth is arranged at the bottom end of the lower frame.
Preferably, the welding supporting mechanism comprises a lower welding plate driven by power equipment to perform horizontal telescopic movement and an elastic supporting part arranged on the lower frame and used for stably supporting and positioning the tail end of the lower welding plate; the welding and clamping mechanism comprises a driving part and an upper welding plate connected to the bottom end of the driving part; the upper welding plate and the lower welding plate are respectively connected with two ends of the electrode, the upper end and the lower end of the cloth to be processed are welded into a whole through clamping and matching so as to enable instant current to flow, and heat-resistant layers are arranged on the surfaces of the upper welding plate and the lower welding plate.
Preferably, the elastic supporting part comprises a supporting piece for supporting the tail end of the lower welding plate and a metal conducting plate which is provided with a spring and is arranged on the supporting piece to be in movable contact with the tail end of the lower welding plate; the supporting piece comprises a supporting table and a vertical plate connected to the front surface of the supporting table; the driving part comprises a third air cylinder and a pair of clamping air cylinders with auxiliary suckers at movable ends, wherein the clamping air cylinders are positioned on two sides of the third air cylinder.
Preferably, the overturning and supporting mechanism comprises a fixed overturning part and a movable overturning part which are connected to the lower frame, a shifting cylinder which is connected to the lower frame and used for driving the movable overturning part to move forwards and backwards, and a supporting part which is movably arranged on the inner wall of the lower frame and used for carrying out preliminary supporting on cloth to be processed; the fixed turnover part is used for turning one end of the cloth to be processed onto the welding device anticlockwise, and the movable turnover part is used for turning the other end of the cloth to be processed onto the welding device clockwise; the fixed turnover part is positioned at the back of the elastic supporting part, and the fixed turnover part and the movable turnover part both comprise a turnover frame and a turnover rod which is movably connected to the turnover frame and provided with a main sucker; the material supporting part comprises a second cylinder connected to the lower frame and a movable supporting plate connected with the movable end of the second cylinder.
Preferably, the feeding and cutting device comprises a feeding mechanism arranged on the left side of the lower frame and a cutting mechanism which is arranged in the upper frame and arranged on the lower frame, and the feeding mechanism conveys the cloth to be processed towards the cutting mechanism.
Preferably, both sides of the supporting mechanism are respectively provided with a control switch and a control box provided with a PLC programmable controller; the power equipment comprises a main cylinder, a driving motor and a high-voltage power supply; the lower frame is also provided with a printing mechanism, the printing mechanism comprises a base and a printing wheel, the base is provided with two upright posts and two transverse sliding rails with two ends respectively fixed on the upright posts, the sliding rails are slidably connected with a printing cylinder for driving the printing wheel to move downwards, the upright posts are provided with driving wheels, the driving wheels are connected with the printing cylinder through belt transmission, the printing cylinder is fixedly connected with the belt, the base is also provided with a positioning assembly, the positioning assembly comprises two positioning blocks, and any positioning block is provided with a pressing rod extending towards the other positioning block.
The invention also discloses a processing method of the rim strip processing device, which comprises the following steps:
S1, cloth conveying; placing cloth to be processed on conveying equipment in advance, and starting the conveying equipment to convey the cloth to be processed to a cutting mechanism;
s2, cutting cloth; after the conveying equipment is conveyed to 1s-5s, starting a cutting mechanism to cut off the cloth to be processed;
s3, turning over the cloth; the upper end and the lower end of the cut cloth to be processed are turned over to a welding device by a turning-over material supporting mechanism;
S4, welding cloth; starting a welding device after overturning, and performing up-and-down instantaneous high-temperature welding on the upper end and the lower end of the cloth to be processed, so that the upper end and the lower end of the cloth to be processed are welded together at high temperature to form a raw cloth;
s5, discharging a finished product; the welded raw cloth freely falls to a discharging mechanism; thus completing the welding production of the raw cloth;
s6, cutting a finished product: after the welding production of the raw cloth is completed, the raw cloth is cut by using cutting equipment to form the backing strip, and the processing production of the backing strip is completed.
Preferably, the conveying device in the step S1 adopts a conveyor with belt conveying wheels for conveying, and the cutting mechanism in the step S2 adopts a punching mode to cut the cloth to be processed.
Preferably, the cutting device in step S6 adopts any one of a punching machine, a cutting machine or a die cutting machine, so as to cut the welded raw cloth to form the backing strip.
The beneficial effects of the invention are as follows: the automatic feeding and cutting device has the characteristics of simple operation, convenient use and high degree of automation, can realize automatic material selection, automatic cutting, automatic welding and automatic discharging to produce the raw cloth, and cuts the raw cloth into the backing strip through the cutting equipment, thereby improving the processing production efficiency of the backing strip and the production quality of the backing strip, and being beneficial to popularization and use of the processing device.
Drawings
FIG. 1 is a front elevational view of the structure of the present invention;
FIG. 2 is a right side view of the structure of the present invention;
FIG. 3 is a front view of the structure of the feeding mechanism of the present invention;
FIG. 4 is a right side view of the cutting mechanism of the present invention;
FIG. 5 is a partial perspective view of the fusion-bracing mechanism of the present invention;
FIG. 6 is a front view of the construction of the welding and clamping mechanism of the present invention;
FIG. 7 is a partial schematic view of a fusion bracketing mechanism in combination with a roll-over bracketing mechanism of the present invention;
FIG. 8 is a schematic view of the structure of the welding and clamping mechanism of the present invention in an operating state;
FIG. 9 is a schematic view of the structure of the discharging mechanism of the present invention;
FIG. 10 is a partial perspective view of the present invention in an operative condition;
FIG. 11 is a schematic diagram showing the structure of the lower splice plate of the present invention extending to the stability augmentation spring sheet and the turnover state of the turnover frame;
FIG. 12 is a schematic perspective view of a printing mechanism according to the present invention
Fig. 13 is a front view of the printing mechanism of the present invention.
In the figure: 1 feeding mechanism, 101 support, 102 positioning wheel, 103 reel, 1031 cloth to be processed, 104 vertical plate, 105 first transmission wheel, 106 supporting plate, 107 feeding motor, 108 second transmission wheel, 109 third transmission wheel, 110 fourth transmission wheel, 111 feeding wheel group, 2 lower frame, 3 upper frame, 4 cutting mechanism, 401 mounting frame, 402 first cylinder, 403 cutter, 404 supporting plate, 405 lower transmission wheel, 406 upper transmission wheel, 5 turnover supporting mechanism, 501 shift cylinder, 502 bottom plate, 503 front turnover frame, 504 first turnover rod, 505 movable block, 5051 guide post, 506 rear turnover frame, 507 second turnover rod, 508 main sucker, 509 rotation shaft 510 second cylinder, 511 movable supporting plate, 6 welding supporting mechanism, 601 vertical plate, 602 supporting table, 603 stability-increasing elastic sheet, 604 connecting column, 605 spring, 606 contact block, 607 lower welding plate, 7 welding clamping mechanism, 701 third cylinder, 702 clamping cylinder, 703 auxiliary sucker, 704 upper welding plate, 705 elastic pad, 8 primary cloth, 9 discharging mechanism, 901 discharging cylinder, 902 first supporting table, 903 second supporting table, 904 supporting column, 905 pushing plate, 10 control switch, 11 control box, 12 power equipment, printing mechanism 13, base 131, upright post 132, slide rail 133, printing cylinder 134, printing wheel 135, driving wheel 136, positioning block 137, pressing rod 138.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-11, the present invention provides a technical solution: the utility model provides a rim strip processingequipment, includes the supporting mechanism that comprises lower frame 2 and the upper frame 3 of hollow structure, install the welding set that is used for carrying out upper and lower end butt fusion to the cloth 1031 that waits to process on the supporting mechanism, and install the power equipment 12 that is used for providing operation power for the welding set at the supporting mechanism back; the left side of supporting mechanism is provided with the defeated material cutting device that is used for carrying and cuts to wait to process cloth 1031, is provided with on this supporting mechanism and is used for the upset of the upper and lower end of waiting to process cloth 1031 after cutting to the upset that welds on holding in the palm material mechanism 5, and upset holds in the palm material mechanism 5 to be located defeated material cutting device's right side.
Referring to fig. 1,2,3, 9 and 10, the welding device comprises a welding clamping mechanism 7 fixedly connected to the inner top of the upper frame 3, and a welding bracing mechanism 6 fixedly connected to the lower frame 2; the welding supporting mechanism 6 is positioned in the middle of the overturning supporting mechanism 5, the welding supporting mechanism 6 is used for supporting the overturned cloth 1031 to be processed, and the welding supporting mechanism 6 is vertically opposite to the welding clamping mechanism 7 so as to realize welding of the upper end and the lower end of the cloth 1031 to be processed to form a raw cloth 8; the welding and clamping mechanism 7 is used for welding the upper end and the lower end of the cloth 1031 to be processed and movably clamping the formed raw cloth 8; the bottom end of the lower frame 2 is provided with a discharging mechanism 9 for pushing out the welded finished raw cloth 8, the discharging mechanism 9 comprises a discharging cylinder 901 connected to the lower frame 2, two groups of support platforms positioned on the right side of the discharging cylinder 901, a support column 904 transversely connected between the two groups of support platforms, and a pushing plate 905 sleeved on the outer surface of the support column 904 and fixedly connected to the movable end of the discharging cylinder 901; two of the sets of abutments include a first abutment 902 and a second abutment 903.
Referring to fig. 1, 2, 5,6 and 8, the welding and supporting mechanism 6 includes a lower welding plate 607 driven by a power unit 12 to perform horizontal telescopic movement, and an elastic supporting part mounted on the lower frame 2 to perform stable supporting and positioning on the end of the lower welding plate 607; the welding clamping mechanism 7 comprises a driving part and an upper welding plate 704 connected to the bottom end of the driving part; the upper welding plate 704 and the lower welding plate 607 are respectively connected with two ends of the electrode, and are clamped and matched to weld the upper end and the lower end of the cloth 1031 to be processed into a whole by instant current, and the surfaces of the upper welding plate 704 and the lower welding plate 607 are respectively provided with a heat-resistant layer; the driving part comprises a third cylinder 701 and a pair of clamping cylinders 702 with auxiliary suckers 703 at movable ends positioned on two sides of the third cylinder 701.
Referring to fig. 1, 5, 7 and 8, the elastic supporting part includes a supporting member for supporting the end of the lower welding plate 607, and a metal conductive sheet with a spring 605 and mounted on the supporting member to be in movable contact with the end of the lower welding plate 607; the bracing piece comprises a bracing table 602 and a vertical plate 601 connected to the front surface of the bracing table 602; the driving part comprises a third cylinder 701 and a pair of clamping cylinders 702 with auxiliary suckers 703 at movable ends positioned at two sides of the third cylinder 701; the elastic supporting part comprises a vertical plate 601 fixedly connected to the lower frame 2, a supporting table 602 fixedly connected to the lower frame 2 and positioned at the back of the vertical plate 601, and a stability-enhancing elastic sheet 603 sleeved on the vertical plate 601; the vertical height of the supporting platform 602 is two thirds of the vertical height of the vertical plate 601, and the metal conducting plate is a stability-enhancing elastic plate 603; the front surface of the stability augmentation spring 603 is fixed on the vertical plate 601, a free end of the stability augmentation spring 603 is fixedly connected with a contact block 606 which is movably contacted with the end part of the lower welding plate 607 at the back part of the vertical plate 601, and the bottom of the contact block 606 is adjacent to the top surface of the supporting table 602 and is connected on the vertical plate 601 through a connecting piece; the connecting piece is a connecting column 604, one end of the connecting column 604 is fixedly connected to the back of the contact block 606, the other end of the connecting column 604 passes through the front surface of the vertical plate 601, and the spring 605 is movably sleeved on the outer surface of the connecting column 604.
Referring to fig. 1, 7, 8, 10 and 11, the turning material supporting mechanism 5 includes a fixed turning part and a movable turning part connected to the lower frame 2, a shift cylinder 501 connected to the lower frame 2 for driving the movable turning part to move back and forth, and a material supporting part movably mounted on the inner wall of the lower frame 2 and performing preliminary supporting on a material 1031 to be processed; the fixed turnover part is used for turning one end of the cloth 1031 to be processed onto the welding device anticlockwise, and the movable turnover part is used for turning the other end of the cloth 1031 to be processed onto the welding device clockwise; the fixed turnover part is positioned at the back of the elastic supporting part, and the fixed turnover part and the movable turnover part both comprise a turnover frame and a turnover rod which is movably connected to the turnover frame and provided with a main sucker 508; the fixed turnover part is a front turnover frame 503, the movable turnover part is a rear turnover frame 506, and the material supporting part is movably arranged on the inner wall of the lower frame 2 and is used for carrying out preliminary supporting on the cloth 1031 to be processed; the material supporting part comprises a second cylinder 510 connected to the lower frame 2 and a movable supporting plate 511 connected with the movable end of the second cylinder 510; the bottom of the front roll-over stand 503 is arranged on the lower frame 2 through a bottom plate 502, and the inner side of the front roll-over stand 503 is movably connected with a first roll-over bar 504 which is used for anticlockwise roll-over one end of a cloth 1031 to be processed on a welding device through a rotating shaft 509; the bottom of the rear roll-over stand 506 is arranged on the lower frame 2 through a movable block 505, and the inner side of the rear roll-over stand 506 is movably connected with a second roll-over bar 507 for clockwise turning the other end of the cloth 1031 to be processed on the welding device through another rotary shaft 509; the top ends of the first pressure-overturning rod 504 and the second pressure-overturning rod 507 are respectively provided with a main sucker 508 at intervals; the movable end of the displacement cylinder 501 is fixedly connected with the left side of the movable block 505, the movable block 505 is connected with the bottom plate 502 through the guide post 5051, and the movable block 505 is movably sleeved on the guide post 5051.
Referring to fig. 1,2, 3 and 4, the feeding and cutting device includes a feeding mechanism 1 installed at the left side of a lower frame 2, and a cutting mechanism 4 located in an upper frame 3 and installed on the lower frame 2, wherein the feeding mechanism 1 conveys a cloth 1031 to be processed toward the cutting mechanism 4; the feeding mechanism 1 comprises a supporting piece, two groups of positioning wheels 102 arranged on the left side of the top end of the supporting piece, a winding drum 103 arranged on the two groups of positioning wheels 102 and fully wound with a cloth 1031 to be processed, four groups of transmission wheels arranged on the supporting piece, a feeding motor 107 arranged on the supporting piece and a feeding wheel group 111 for conveying the cloth 1031 to be processed into the cutting mechanism 4; the four sets of transfer wheels include a first transfer wheel 105, a second transfer wheel 108, a third transfer wheel 109, and a fourth transfer wheel 110; wherein the support comprises a bracket 101, a riser 104 and a support plate 106; the cutting mechanism 4 comprises a mounting frame 401, a first air cylinder 402 fixedly connected to the upper bottom end of the mounting frame 401 and provided with a cutter 403, a material supporting plate 404 which is positioned in the mounting frame 401 and is used for supporting a cloth 1031 to be processed and vertically opposite to the cutter 403, and a conveying wheel set which is positioned on the right side of the material supporting plate 404 and is connected in the mounting frame 401; wherein the conveyor wheel set comprises an upper conveyor wheel 406 and a lower conveyor wheel 405.
Referring to fig. 1, 2, 3, 5 and 7, control switches 10 and a control box 11 with a PLC programmable controller are respectively arranged on two sides of the supporting mechanism; the control box 11 controls the power equipment 12 to be opened and closed; the control switch 10 plays an emergency braking function to control the feeding motor 107 to be started and stopped so as to assist the welding machine to perform welding work; the power equipment 12 comprises a main cylinder for driving the lower welding plate 607 to horizontally stretch and retract, a driving motor for driving the first turning rod 504 and the second turning rod 507 to relatively turn, and a high-voltage power supply electrically connected with the upper welding plate 704 and the lower welding plate 607; wherein the upper splice plate 704 is connected to the negative pole of the high voltage power supply and the lower splice plate 607 is connected to the positive pole of the high voltage power supply.
It should be noted that, the power device 12 may use a cylinder, and the motor is also suitable for the present embodiment, and the conveyor belt that plays a power role may also be used as power to drive the belt processing device to operate.
Referring to fig. 12 and 13, a printing mechanism 13 is further disposed on the lower frame 2, the printing mechanism 13 includes a base 131 and a fixture, the base 131 is provided with two upright posts 132, and two ends of the two upright posts 132 are respectively fixed on transverse slide rails 133, the slide rails 133 are slidably connected with a printing cylinder 134 for driving the fixture to move downwards, the fixture clamps a printing wheel 135, the upright posts 132 are provided with driving wheels 136, the two driving wheels 136 are in belt transmission connection, the printing cylinder 134 is fixedly connected with the belt, the base 131 is further provided with a positioning assembly, the positioning assembly includes two positioning blocks 137, and a compression bar 138 extending towards the other positioning block 137 is disposed on any positioning block 137; printing cylinder 134 is initially located at one end of slide rail 133; one side of each of the two positioning blocks 137 is provided with a transverse coaxial through hole, the compression bar 138 passes through the through hole, the upper side of the positioning block 137 is provided with a screw hole communicated with the through hole, the screw hole is in threaded connection with a fastening screw, the fastening screw passes through the screw hole to prop against the compression bar 138, the compression bar 138 moves through the through hole, and the compression bar 138 is fixed on the positioning block 137 through the fastening screw; when the cloth is required to be printed, the cloth is placed between the two positioning blocks 137, the folds of the cloth are eliminated through the compression bar 138, the cloth is placed on the base 131 in a straight mode, the printing cylinder 134 is driven to descend, the printing wheel 135 is abutted against the base 131 and located on one side of the cloth, the driving wheel 136 is driven by the motor to drive the printing cylinder 134 to move towards the other end of the sliding rail 133, the printing wheel 135 is also driven to move towards the other side of the cloth to finish printing, then the cloth can be moved, the position, needing to be printed, of the cloth is placed under the printing wheel, and the steps are repeated to print.
The invention also discloses a processing method of the rim strip processing device, which comprises the following steps:
One end of a cloth 1031 to be processed on the winding drum 103 is placed in the feeding wheel set 111 in advance, and the feeding motor 107 and the power equipment 12 are controlled to run through the control box 11; then, a winding drum 103 fully wound with cloth 1031 to be processed is arranged on the positioning wheel 102;
Firstly, cloth conveying; the feeding motor 107 is started through the control box 11, the feeding motor 107 operates to drive the four groups of transmission wheels to synchronously rotate, the cloth 1031 to be processed is transmitted to the feeding wheel set 111, and the cloth 1031 to be processed is transmitted to the cutting mechanism 4 through extrusion transmission of the feeding wheel set 111; the second cylinder 510 drives the movable supporting plate 511 to move and be flush with the second turning rod 507, a gap between the first turning rod 504 and the second turning rod 507 is blocked, the cloth 1031 to be processed is transmitted to the first turning rod 504, the second turning rod 507 and the movable supporting plate 511, the cloth 1031 to be processed is firmly adsorbed by the main sucker 508 of the turning rod, at the moment, the second cylinder 510 drives the movable supporting plate 511 to turn down, so that the middle part of the cloth 1031 to be processed freely falls into the first turning rod 504 and the second turning rod 507, namely the middle part of the cloth 1031 to be processed falls into the gap; in the process of conveying the cloth 1031 to be processed, the winding drum 103 continuously rolls circumferentially under the action of the two groups of positioning wheels 102; the rear roll-over stand 506 is pushed backwards by the shifting cylinder 501, at the moment, the movable end of the shifting cylinder 501 extends towards the cutting mechanism 4 to drive the movable block 505 to move towards the mounting frame 401 of the cutting mechanism 4, namely, the rear roll-over stand 506 moves towards the cutting mechanism 4; stopping the operation of the shifting cylinder 501 when the rear roll-over stand 506 is close to the right side of the mounting frame 401 of the cutting mechanism 4, and then cutting the cloth;
Secondly, cutting and overturning cloth; then the control box 11 is used for starting the first cylinder 402 of the cutting mechanism 4 to drive the cutter 403 to move up and down so as to cut off the other end of the cloth 1031 to be processed, and at the moment, the other end of the cloth 1031 to be processed is firmly adsorbed by the main sucker 508 of the second turning rod 507; when the adsorption and cutting are finished, the shifting cylinder 501 is driven, the rear roll-over stand 506 moves to the position adjacent to the front roll-over stand 503 under the action of the shifting cylinder 501, namely the movable end of the shifting cylinder 501 retracts to the original position, and the rear roll-over stand 506 approaches to the front roll-over stand 503;
Thirdly, preparing the cloth before welding; then, the control box 11 is used for starting a main cylinder of the power equipment 12 to drive the lower welding plate 607 to move from right to left towards the elastic supporting part, at the moment, the end part of the lower welding plate 607 is tightly attached to the contact block 606, the bottom of the lower welding plate 607 is close to the top surface of the supporting table 602, the stability-enhancing elastic sheet 603 generates elastic deformation, at the moment, the spring 605 is compressed on a connecting piece, then, the power equipment 12 is stopped to drive the lower welding plate 607, the lower welding plate 607 does not move horizontally any more, and the lower welding plate 607 is more firmly transversely arranged above the turnover frame under the action of the elastic supporting part;
Fourth, turning over the cloth; the control box 11 is used for starting a driving motor of the power equipment 12, and the first turning rod 504 of the front turning frame 503 and the second turning rod 507 of the rear turning frame 506 are turned relatively through the matching of the driving motor and a gear, so that the upper end and the lower end of the cloth 1031 to be processed are turned onto the lower fusion plate 607;
Fifthly, welding cloth; then, the third cylinder 701 is started to drive the upper welding plate 704 to vertically press downwards towards the lower welding plate 607, so that instantaneous high temperature is generated when the upper welding plate 704 and the lower welding plate 607 are contacted with each other, and the upper end and the lower end of the cloth 1031 to be processed are combined into a whole under the action of high-temperature hot melting; after the upper end and the lower end of the cloth 1031 to be processed are thermally fused into a whole to form a raw cloth 8, starting a clamping cylinder 702 to operate and clamp the raw cloth 8, driving auxiliary suckers 703 by the clamping cylinder 702 to be firmly adsorbed on two sides of the raw cloth 8, driving a lower fusion plate 607 by a main cylinder of a power device 12 and moving towards the power device 12, and extracting the lower fusion plate 607 from the raw cloth 8;
Sixthly, welding the finished product and cutting; after the lower melting plate 607 is separated from the raw cloth 8, the raw cloth 8 is loosened by the clamping cylinder 702, and the raw cloth 8 freely falls onto the support column 904 of the discharging mechanism 9; the discharging cylinder 901 is started to drive the pushing plate 905 to move leftwards or rightwards on the supporting column 904, so that when the pushing plate 905 pushes rightwards on the supporting column 904, the finished raw cloth 8 on the supporting column 904 is pushed out to finish welding of the raw cloth 8; the cloth 1031 to be processed is transferred to the movable supporting plate 511 under the action of the feeding mechanism 1, one end of the cloth 1031 to be processed is manually pressed on the main sucker 508 of the first turning rod 504, and the first step to the sixth step are recycled, so that the welding production of the raw cloth 8 is completed; after the fusion production of the raw cloth 8 is completed, the raw cloth 8 is punched by a punching machine to form a backing strip, and the processing production of the backing strip is completed.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides a rim strip processingequipment which characterized in that: comprises a supporting mechanism composed of a lower frame (2) and an upper frame (3) with hollow structures, a welding device arranged on the supporting mechanism and used for welding the upper end and the lower end of a cloth (1031) to be processed, and a power device (12) arranged on the back of the supporting mechanism and used for providing operation power for the welding device; the left side of the supporting mechanism is provided with a material conveying and cutting device for conveying and cutting a material to be processed (1031), the supporting mechanism is provided with a material overturning and supporting mechanism (5) for overturning the upper end and the lower end of the cut material to be processed (1031) onto the welding device, and the material overturning and supporting mechanism (5) is positioned on the right side of the material conveying and cutting device;
The welding device comprises a welding clamping mechanism (7) fixedly connected to the inner top of the upper frame (3) and a welding supporting mechanism (6) fixedly connected to the lower frame (2); the welding supporting mechanism (6) is positioned in the middle of the overturning supporting mechanism (5), the welding supporting mechanism (6) is used for supporting the overturned cloth (1031) to be processed, and the welding supporting mechanism (6) and the welding clamping mechanism (7) are clamped relatively and the upper end and the lower end of the cloth (1031) to be processed are welded to form a raw cloth (8); the welding and clamping mechanism (7) is used for welding the upper end and the lower end of the cloth (1031) to be processed and movably clamping the formed raw cloth (8); a discharging mechanism (9) for pushing out the welded finished raw cloth (8) is arranged at the bottom end of the lower frame (2);
the welding supporting mechanism (6) comprises a lower welding plate (607) which is driven by power equipment (12) to horizontally stretch and retract, and an elastic supporting part which is arranged on the lower frame (2) and is used for stably supporting and positioning the tail end of the lower welding plate (607); the welding clamping mechanism (7) comprises a driving part and an upper welding plate (704) connected to the bottom end of the driving part; the upper welding plate (704) and the lower welding plate (607) are respectively connected with two ends of the electrode, the upper end and the lower end of the cloth (1031) to be processed are welded into a whole by clamping and matching to pass instant current, and the surfaces of the upper welding plate (704) and the lower welding plate (607) are respectively provided with a heat-resistant layer;
The overturning and supporting mechanism (5) comprises a fixed overturning part and a movable overturning part which are connected to the lower frame (2), a shifting cylinder (501) which is connected to the lower frame (2) and used for driving the movable overturning part to move forwards and backwards, and a supporting part which is movably arranged on the inner wall of the lower frame (2) and used for carrying out preliminary supporting on the cloth (1031) to be processed; the fixed turnover part is used for turning one end of the cloth (1031) to be processed onto the welding device anticlockwise, and the movable turnover part is used for turning the other end of the cloth (1031) to be processed onto the welding device clockwise; the fixed turnover part is positioned at the back of the elastic supporting part, and the fixed turnover part and the movable turnover part both comprise a turnover frame and a turnover rod which is movably connected to the turnover frame and provided with a main sucker (508); the material supporting part comprises a second air cylinder (510) connected to the lower frame (2), and a movable supporting plate (511) connected with the movable end of the second air cylinder (510).
2. The rim strip machining apparatus of claim 1, wherein: the elastic supporting part comprises a supporting piece for supporting the tail end of the lower welding plate (607), and a metal conducting plate which is provided with a spring (605) and is arranged on the supporting piece to be in movable contact with the tail end of the lower welding plate (607); the supporting piece comprises a supporting table (602) and a vertical plate (601) connected to the front surface of the supporting table (602); the driving part comprises a third cylinder (701) and a pair of clamping cylinders (702) with auxiliary suckers (703) at the movable ends positioned at two sides of the third cylinder (701).
3. The rim strip machining apparatus of claim 1, wherein: the feeding and cutting device comprises a feeding mechanism (1) arranged on the left side of the lower frame (2) and a cutting mechanism (4) which is arranged in the upper frame (3) and arranged on the lower frame (2), and the feeding mechanism (1) conveys cloth (1031) to be processed towards the cutting mechanism (4).
4. The rim strip machining apparatus of claim 1, wherein: control switches (10) and a control box (11) provided with a PLC programmable controller are respectively arranged on two sides of the supporting mechanism; the power equipment (12) comprises a main cylinder, a driving motor and a high-voltage power supply; still be equipped with print mechanism (13) on lower frame (2), print mechanism (13) include base (131) and printing wheel (135), be equipped with both columns (132) on base (131), and both ends are fixed respectively two horizontal slide rail (133) on stand (132), slide rail (133) sliding connection has the drive printing cylinder (134) that printing wheel (135) descends, be equipped with drive wheel (136) on stand (132), two drive wheel (136) are connected through belt drive, printing cylinder (134) and belt fixed connection, base (131) are equipped with locating component still, locating component includes two locating pieces (138), arbitrary be equipped with on locating piece (138) to another depression bar (139) that locating piece (138) direction extends.
5. A method of processing a rim strip using the rim strip processing apparatus of any one of claims 1-4, characterized in that: the method comprises the following steps:
s1, cloth conveying; the cloth (1031) to be processed is placed on conveying equipment in advance, and the conveying equipment is started to convey the cloth (1031) to be processed to a cutting mechanism (4);
S2, cutting cloth; after the conveying equipment is conveyed to 1s-10s, starting a cutting mechanism (4) to cut off the cloth (1031) to be processed;
S3, turning over the cloth; the upper end and the lower end of the cut cloth (1031) to be processed are turned over to a welding device by using a turning-over material supporting mechanism (5);
S4, welding cloth; starting a welding device after overturning, and performing instantaneous high-temperature welding on the upper end and the lower end of the cloth (1031) to be processed, so that the upper end and the lower end of the cloth (1031) to be processed are welded together at high temperature to form a raw cloth (8);
S5, discharging a finished product; the welded raw cloth (8) freely falls to a discharging mechanism (9); thus completing the welding production of the raw cloth (8);
S6, cutting a finished product: after the welding production of the raw cloth (8) is finished, the raw cloth (8) is cut by cutting equipment to form the backing strip, and the processing production of the backing strip is finished.
6. The method for producing a rim strip producing apparatus according to claim 5, the method is characterized in that: the conveying equipment of the step S1 adopts a conveyor with belt conveying wheels for conveying, and the cutting mechanism (4) of the step S2 adopts a punching mode to cut cloth to be processed.
7. The method for producing a rim strip producing apparatus according to claim 5, the method is characterized in that: the cutting device in the step S6 adopts any one of a punching machine, a cutting machine or a die cutting machine to cut the welded raw cloth (8) to form the backing strip.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110511755.8A CN113103604B (en) | 2021-05-11 | 2021-05-11 | Rim strip machining device and machining method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110511755.8A CN113103604B (en) | 2021-05-11 | 2021-05-11 | Rim strip machining device and machining method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113103604A CN113103604A (en) | 2021-07-13 |
| CN113103604B true CN113103604B (en) | 2024-08-09 |
Family
ID=76721566
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110511755.8A Active CN113103604B (en) | 2021-05-11 | 2021-05-11 | Rim strip machining device and machining method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113103604B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114905454A (en) * | 2022-04-14 | 2022-08-16 | 深圳市可信华成通信科技有限公司 | Rolling linkage rotary disc type leather sheath pressing machine |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN208163042U (en) * | 2018-05-14 | 2018-11-30 | 广东锐军智能设备有限公司 | A kind of automatic bending bonding machine of material |
| CN215203527U (en) * | 2021-05-11 | 2021-12-17 | 深圳市骏达伟业塑胶有限公司 | Flap processingequipment |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3059153B1 (en) * | 1999-02-18 | 2000-07-04 | 株式会社九州エム・アイ・シイ | Method and apparatus for automatic welding of cut cloth for clothing |
| JP4296569B2 (en) * | 2003-11-26 | 2009-07-15 | 株式会社明治ゴム化成 | Non-slip material welding equipment for plastic pallets |
| CN204221372U (en) * | 2014-10-29 | 2015-03-25 | 江苏汤辰机械装备制造有限公司 | Pile joint automatic assembly line |
| CN109262278B (en) * | 2018-09-17 | 2021-11-12 | 昆山万才精准机电设备有限公司 | Mobile phone elastic sheet processing equipment |
| CN211661506U (en) * | 2019-11-22 | 2020-10-13 | 东莞市合力激光设备有限公司 | Sheet metal component automatic cutout welding production line |
-
2021
- 2021-05-11 CN CN202110511755.8A patent/CN113103604B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN208163042U (en) * | 2018-05-14 | 2018-11-30 | 广东锐军智能设备有限公司 | A kind of automatic bending bonding machine of material |
| CN215203527U (en) * | 2021-05-11 | 2021-12-17 | 深圳市骏达伟业塑胶有限公司 | Flap processingequipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN113103604A (en) | 2021-07-13 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101913029B (en) | Automatic welding machine of aluminum-nickel compound piece of lithium ion battery cover plate | |
| CN113103604B (en) | Rim strip machining device and machining method thereof | |
| CN108817596B (en) | Full-automatic feeding welding system of contact knife turntable structure | |
| CN210937722U (en) | Feeder for laser cutting equipment | |
| CN112315068B (en) | Folding mask production line | |
| CN114633025A (en) | Laser welding equipment for sheet metal working | |
| CN108526645B (en) | Battery string busbar welding manipulator and series welding machine | |
| CN211028811U (en) | Automatic assembling clamp for hydraulic oil cylinders | |
| CN215203527U (en) | Flap processingequipment | |
| CN105598623A (en) | Welding chair back iron platform production process | |
| CN214024030U (en) | Plate rolling tool for resistance welding machine | |
| CN116117370A (en) | Automatic edge banding machine for steel grating | |
| CN2902554Y (en) | Sliding plasma built up welding machine for producing air conditioner compressor coiled cylinder body | |
| CN114309203A (en) | Stainless steel stamping device | |
| CN216324378U (en) | Angle bending device for hardware processing | |
| CN112676510A (en) | Forging and forming equipment for automobile light alloy parts and application method | |
| CN112893981A (en) | Aluminum pipe cutting machine | |
| CN214024041U (en) | Resistance welder for automatically rolling plate | |
| CN112518235B (en) | Manufacturing method of cylindrical straight seam workpiece | |
| CN220128953U (en) | Automatic cutting device for green printed products | |
| CN218366766U (en) | Fold mark shaping and blanking device for laminating machine and laminating machine | |
| CN219806229U (en) | Saw bamboo lathe | |
| CN221134436U (en) | A intelligent welding machine for metal can production | |
| CN219214081U (en) | Automatic film expander for optical filter | |
| CN216370823U (en) | Welding equipment with upset function |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |