CN113088642A - Salt bath quenching heat treatment equipment for high-wear-resistance shear blades - Google Patents
Salt bath quenching heat treatment equipment for high-wear-resistance shear blades Download PDFInfo
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- CN113088642A CN113088642A CN202110347061.5A CN202110347061A CN113088642A CN 113088642 A CN113088642 A CN 113088642A CN 202110347061 A CN202110347061 A CN 202110347061A CN 113088642 A CN113088642 A CN 113088642A
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/56—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering characterised by the quenching agents
- C21D1/607—Molten salts
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/18—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for knives, scythes, scissors, or like hand cutting tools
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
- Seasonings (AREA)
- Main Body Construction Of Washing Machines And Laundry Dryers (AREA)
Abstract
The invention relates to the technical field of salt bath quenching, in particular to high-wear-resistance shear blade salt bath quenching heat treatment equipment which comprises a salt bath equipment body, wherein the salt bath equipment body comprises a salt bath furnace, a transformer is fixedly connected to the right side of the salt bath furnace, a smoke exhaust pipe is fixedly connected to the rear side face of the salt bath furnace, a water storage tank is fixedly connected to the middle of the smoke exhaust pipe, a water inlet pipe is fixedly connected to the water storage tank, a water through pipe is fixedly connected to the bottom face of the water storage tank, a gas storage tank is fixedly mounted on the left side of the water storage tank, a suction fan is fixedly connected to the top face of the gas storage tank, and a vent pipe is fixedly. When the salt bath equipment is used, the thrown workpieces can be cleaned, the damage to the inside of the salt bath furnace is avoided, meanwhile, the workpieces can be dried, the phenomenon that the volume of the salt bath is suddenly expanded due to moisture on the workpieces, salt liquid is sprayed out, damage and damage are caused to personnel and equipment are avoided, and the practicability of the equipment is improved.
Description
Technical Field
The invention relates to the technical field of salt bath quenching, in particular to salt bath quenching heat treatment equipment with high wear-resistant shear blades.
Background
The salt bath heating quenching is to heat and quench a workpiece by using salt in a molten state. The salt bath heating speed is higher and the quality is better than that of the common air medium furnace; the decarburization and the oxidation loss are small; and because the workpiece is heated in a suspension state, the heat treatment deformation is smaller。
However, when the existing salt bath quenching equipment is used, the quenching medium is easily polluted by decarburization on a workpiece, even the interior of the salt bath furnace is damaged, and property loss is caused.
Therefore, in order to solve the problems, a salt bath quenching heat treatment device with high wear-resistant shear blades is provided.
Disclosure of Invention
The invention aims to provide salt bath quenching heat treatment equipment with high wear-resistant shear blades, which aims to solve the problem that when a salt bath furnace provided in the background art is used, a quenching medium is easily polluted due to decarburization on a workpiece, even the interior of the salt bath furnace is damaged, and property loss is caused.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a high wear-resisting shear blade salt bath quenching thermal treatment equipment, includes salt bath equipment body, salt bath equipment body includes the salt bath stove, the right side fixedly connected with transformer of salt bath stove, the trailing flank fixedly connected with of salt bath stove discharges fume the pipe, the middle part fixedly connected with water storage box of the pipe of discharging fume, fixedly connected with inlet tube on the water storage box, the bottom surface fixedly connected with water service pipe of water storage box, the left side fixedly mounted of water storage box has the gas storage box, the top surface fixedly connected with suction fan of gas storage box, the bottom surface fixedly connected with breather pipe of gas storage box, the left side fixedly mounted of salt bath stove has the conveying table, the top surface fixedly connected with base of conveying table, the upper end swing joint of base has the urceolus, the left end fixed welding of urceolus has the tooth axle, the inside swing joint of urceolus has the inner tube, the utility model discloses a drying machine, including base, inner tube, fixed welding has a movable frame, the top surface swing joint of base has the adjustable shelf, the top fixed welding of inner tube has the clamping bar, fixedly connected with brush pad on the inside wall of adjustable shelf, the top surface fixed mounting who carries the platform has the clearance chamber, fixedly connected with mount on the inboard roof in clearance chamber, the inside swing joint of mount has a brush section of thick bamboo, the fixed welding in bottom surface of mount front side has the dog, the right side fixed mounting in clearance chamber has the stoving case, the spout has been seted up on the wall of the left and right sides of base, fixed welding has the guide rail on the.
Preferably, the internally mounted of salt bath equipment body has the regulation structure, it includes the handle bar to adjust the structure, the inside movable mounting of base has the handle bar, the fixed welding of right-hand member of handle bar has first gear, the inside movable mounting of base has the tooth post, the fixed welding of top surface of tooth post has the second gear, the side movable mounting of tooth post has the push rod, the middle part swing joint of push rod has the bracing piece, the middle part swing joint of handle bar has the magnetic ring.
Preferably, the left side fixed mounting in clearance chamber has the washing chamber, the internally mounted of salt bath equipment body has the cutting edge body, the top surface in washing chamber is run through to the bottom of water service pipe, the sprinkler bead is installed to the bottom of water service pipe, and the top surface of stoving case is run through to the bottom of breather pipe, the air jet is installed to the bottom of breather pipe, the stoving case is located the central authorities of carrying the bench face.
Preferably, the limiting block is installed at the joint of the outer cylinder and the base, the sliding block is movably installed in the guide rail, the top end of the inner cylinder penetrates through the inside of the movable frame, and the limiting block is installed at the joint of the inner cylinder and the movable frame.
Preferably, the clamping bars are two groups in total, the two ends of the shear blade body are respectively clamped in the inner sides of the two groups of clamping bars, the shear blade body is of a cuboid structure, the top end of the inner barrel is provided with a groove, the brush pad is fixedly arranged in the groove, the brush pad is positioned on the inner side of the clamping bars, and the left side surface and the right side surface of the shear blade body are in contact with the brush pad.
Preferably, the brush cylinders are four groups, the bottom surfaces of the four groups of brush cylinders are parallel and level, the bottom surfaces of the brush cylinders and the top surface of the shear blade body are in a uniform horizontal plane, the length of the brush cylinders is greater than that of the shear blade body, two groups of stop blocks are mounted on one group of brush cylinders, and the distance between the two groups of stop blocks is equal to the distance between the two groups of gear shafts.
Preferably, the gear shaft is formed by welding a shaft and teeth, the top surface of the left side teeth and the shaft are on the same horizontal line, the bottom end of the stop block is in contact with the teeth on the upper side of the shaft, and the bottom end of the stop block and the shaft of the gear shaft are on the same horizontal line.
Preferably, the bottom surface of first gear and the left surface meshing of second gear, the push rod is total two sets ofly, and two sets of the push rod is located the left and right sides of tooth post respectively, and two sets of the tooth post all meshes with the tooth post, and two sets of the mounting height of tooth post is different, the bottom of bracing piece and the inboard bottom surface fixed welding of carrying the platform, the bracing piece is total two sets ofly, two sets of the height difference of bracing piece.
A salt bath quenching heat treatment process of a high-wear-resistance shear blade comprises the following steps:
s1, the hand lever rotates, the hand lever drives a first gear, the first gear is meshed with a second gear, the second gear and the tooth column are driven to rotate, the tooth column is meshed with two groups of push rods, the push rods are driven to move inside the supporting rods, two groups of movable frames are pushed to move on the base, the cutting edge body is clamped between the two groups of clamping rods, the movable frames drive the inner barrel to move inside the outer barrel, the hand lever rotates reversely, the cutting edge body is clamped by the two groups of clamping rods, smoke inside the salt bath furnace enters the smoke exhaust pipe, air and water inside the water storage tank and the gas storage tank are heated, the temperature of the air and the water is raised, hot air enters the drying box and is sprayed out from the air spraying heads, hot water enters the flushing cavity and is sprayed out from the water.
S2, the conveying table and the brush drum are started, the brush drum rotates, the base transmits rightwards, the shear blade body enters the flushing cavity, hot water in the flushing cavity erodes the surface of the shear blade body, the shear blade body enters the cleaning cavity, the bottom surface of the first group of outer drum contacts with the top surface of the shear blade body, the bottom end of the stop block contacts with teeth on the tooth shaft, the tooth shaft rotates ninety degrees anticlockwise, the tooth shaft drives the outer drum to rotate, the outer drum drives the inner drum to rotate, the inner drum drives the shear blade body on the inner side of the clamping rod to rotate ninety degrees, the right side of the shear blade body faces upwards, the right side of the shear blade body is cleaned by the second group of brush drums, the shear blade body enters the drying box, and the hot air inside the drying box dries the shear blade body.
Compared with the prior art, the invention has the beneficial effects that: when the salt bath equipment is used, the thrown workpieces can be cleaned, the damage to the inside of the salt bath furnace is avoided, meanwhile, the workpieces can be dried, the phenomenon that the volume of the salt bath is suddenly expanded due to moisture on the workpieces, salt liquid is sprayed out, the personnel and the equipment are damaged and damaged is avoided, and the practicability of the equipment is improved.
Be provided with salt bath equipment body, adjust structure and cutting edge body, before the use, rotatory hand pole, the hand pole drives first gear, make first gear and second gear meshing, it is rotatory to drive second gear and tooth post, then the tooth post can mesh with two sets of push rods, it removes at the inside of bracing piece to drive the push rod, promote two sets of movable frames and move on the base, then the distance grow between two sets of clamping bars, can block cutting edge body between two sets of clamping bars, the movable frame can drive the inner tube and move in the inside of urceolus simultaneously, reverse rotation hand pole after that, make two sets of clamping bars clip cutting edge body.
During the use, the inside flue gas of salt bath stove can get into the inside of discharging fume the pipe, then with the inside air and the water source heating of water storage box and gas storage tank, make air and water source temperature rise, then steam can get into stoving incasement portion via the breather pipe to via the jet-propelled head blowout, hot water can get into the intracavity portion of washing via the water service pipe simultaneously, and via the sprinkler head blowout.
Then the conveying platform and the brush drum are started, the brush drum rotates, the conveying platform drives the base to the right, the hot water in the flushing cavity can flush the surface of the shear blade body to flush away impurities on the surface of the shear blade body, then the shear blade body can enter the cleaning cavity, the bottom surface of the first group of outer cylinders can contact with the top surface of the shear blade body, the decarburization on the top surface of the shear blade body can be scraped off, then the bottom end of the stop block can contact with the teeth on the gear shaft, so that the gear shaft rotates ninety degrees anticlockwise, the gear shaft can drive the outer cylinder to rotate, the outer cylinder drives the inner cylinder to rotate, then the inner tube drives the ninety degrees rotations of the cutting edge body of the clamping bar inboard, makes the right flank of the cutting edge body face upwards, makes the second group brush section of thick bamboo clear up the right flank of the cutting edge body, is convenient for clear up the whole of cutting edge body, has improved the practicality of salt bath equipment body.
At last, the shear blade body can enter the drying box, the hot air in the drying box can dry the shear blade body, so that the shear blade body is kept dry, the moisture on the shear blade body is prevented from causing the sharp expansion of the volume of the salt bath, salt liquid is sprayed out, the personnel and the equipment are damaged and destroyed, and the stability of the salt bath equipment body is further ensured.
Drawings
FIG. 1 is a schematic front view of the structure of a salt bath apparatus body according to the present invention;
FIG. 2 is a schematic sectional front view of a flushing chamber according to the present invention;
FIG. 3 is a schematic sectional view of a cleaning chamber according to the present invention;
FIG. 4 is a schematic sectional view of a drying box according to the present invention;
FIG. 5 is a side view of the base of the present invention;
FIG. 6 is a schematic front view of the construction of the gear shaft of the present invention;
FIG. 7 is a schematic sectional view of the outer barrel of the present invention in front view;
FIG. 8 is an enlarged cross-sectional view of the structure shown at A in FIG. 5 according to the present invention;
FIG. 9 is a schematic top sectional view of the base of the present invention.
In the figure: 1. a salt bath apparatus body; 11. a salt bath furnace; 12. a transformer; 13. a smoke exhaust pipe; 14. a water storage tank; 15. a water inlet pipe; 16. a water pipe; 17. a gas storage tank; 18. a suction fan; 19. a breather pipe; 110. a conveying table; 111. a base; 112. an outer cylinder; 113. a gear shaft; 114. an inner barrel; 115. a slider; 116. a movable frame; 117. a clamping bar; 118. brushing the pad; 119. cleaning the cavity; 120. a fixed mount; 121. a brush cylinder; 122. a stopper; 123. a drying box; 124. a chute; 125. a guide rail; 126. flushing the cavity; 2. an adjustment structure; 21. a handle; 22. a first gear; 23. a tooth post; 24. a second gear; 25. a push rod; 26. a support bar; 27. a magnetic ring; 3. a shear blade body.
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-9, an embodiment of the present invention is shown: a high-wear-resistance shear-blade salt bath quenching heat treatment device comprises a salt bath device body 1, wherein the salt bath device body 1 comprises a salt bath furnace 11, a transformer 12 is fixedly connected to the right side of the salt bath furnace 11, a smoke exhaust pipe 13 is fixedly connected to the rear side surface of the salt bath furnace 11, a water storage tank 14 is fixedly connected to the middle of the smoke exhaust pipe 13, a water inlet pipe 15 is fixedly connected to the water storage tank 14, a water through pipe 16 is fixedly connected to the bottom surface of the water storage tank 14, a gas storage tank 17 is fixedly installed on the left side of the water storage tank 14, a suction fan 18 is fixedly connected to the top surface of the gas storage tank 17, a vent pipe 19 is fixedly connected to the bottom surface of the gas storage tank 17, a conveying table 110 is fixedly installed on the left side of the salt bath furnace 11, a base 111 is fixedly connected to the top surface of the conveying table 110, an outer cylinder 112 is movably connected to the, the top surface swing joint of base 111 has adjustable shelf 116, the top fixed welding of inner tube 114 has clamping bar 117, fixedly connected with brush pad 118 on the inside wall of adjustable shelf 116, the top surface fixed mounting who carries platform 110 has clearance chamber 119, fixedly connected with mount 120 on the inboard roof of clearance chamber 119, the inside swing joint of mount 120 has a brush section of thick bamboo 121, the bottom surface fixed welding of mount 120 front side has dog 122, the right side fixed mounting who clears up chamber 119 has stoving case 123, spout 124 has been seted up on the wall of the left and right sides of base 111, fixed welding has guide rail 125 on the inner wall of urceolus 112.
Further, the internally mounted of salt bath equipment body 1 has regulation structure 2, it includes hand lever 21 to adjust structure 2, the inside movable mounting of base 111 has hand lever 21, the fixed welding of right-hand member of hand lever 21 has first gear 22, the inside movable mounting of base 111 has tooth post 23, the fixed welding of top surface of tooth post 23 has second gear 24, the side movable mounting of tooth post 23 has push rod 25, the middle part swing joint of push rod 25 has bracing piece 26, the middle part swing joint of hand lever 21 has magnetic ring 27, be convenient for adjust the distance between two sets of clamping bars 117, make different long cutting edge bodies 3 all can be fixed, enlarge the application scope of salt bath equipment body 1, salt bath equipment body 1's practicality has been improved.
Further, the left side fixed mounting in clearance chamber 119 has the chamber 126 of washing with water, the internally mounted of salt bath equipment body 1 has cutting edge body 3, the top surface in chamber 126 is run through to the bottom of water service pipe 16, the sprinkler bead is installed to the bottom of water service pipe 16, the top surface of stoving case 123 is run through to the bottom of breather pipe 19, the air jet head is installed to the bottom of breather pipe 19, stoving case 123 is located the central authorities of carrying the 110 top surfaces of platform, make the inside hot water of water storage box 14 can wash out and wash out the inside cutting edge body 3 surface in chamber 126, be convenient for wash away the impurity on the cutting edge body 3, make the inside steam of gas storage box 17 can get into the inside of stoving case 123, be convenient for dry the inside cutting edge body 3 of stoving case 123, guarantee that cutting edge body 3 is dry.
Furthermore, a limiting block is installed at the joint of the outer cylinder 112 and the base 111, the sliding block 115 is movably installed inside the guide rail 125, the top end of the inner cylinder 114 penetrates through the inside of the movable frame 116, and the limiting block is installed at the joint of the inner cylinder 114 and the movable frame 116 to prevent the outer cylinder 112 from falling off from the base 111, so that the sliding block 115 can move inside the guide rail 125, and the movement of the inner cylinder 114 inside the outer cylinder 112 is more stable.
Further, clamping bar 117 is total two sets ofly, the inboard at two sets of clamping bar 117 is established to the both ends card respectively of cutting edge body 3, cutting edge body 3 is the cuboid structure, the top of inner tube 114 is seted up flutedly, brush pad 118 fixed mounting is in the inside of recess, brush pad 118 is located clamping bar 117's inboard, the left and right sides face of cutting edge body 3 all fills up 118 with the brush, it is fixed to provide for the installation of cutting edge body 3, be convenient for clear up the side of cutting edge body 3, guarantee the clearance effect to cutting edge body 3.
Further, brush barrel 121 is four groups in total, the bottom surface parallel and level of four brush barrels 121, the bottom surface of brush barrel 121 and the top surface of cutting edge body 3 are in unified horizontal plane, the length of brush barrel 121 is greater than the length of cutting edge body 3, install two sets of dogs 122 on a set of brush barrel 121, distance between two sets of dogs 122 equals with the distance between two sets of tooth axle 113, the life of extension salt bath furnace 11, make tooth axle 113 can contact with dog 122, it is rotatory to promote the ninety degrees of tooth axle 113, be convenient for to the decarbonization clearance on the four sides of cutting edge body 3.
Further, gear shaft 113 is formed by axle and tooth welding, and the top surface that is located the left side tooth is in same water flat line with the axle, and the bottom of dog 122 contacts with the tooth that is located the axle upside, and the bottom of dog 122 is in same water flat line with gear shaft 113's axle, makes dog 122 can promote gear shaft 113 and carry out ninety degrees rotation, avoids dog 122 and the epaxial axle contact of gear shaft 113, causes dog 122's damage.
Further, the bottom surface of first gear 22 and the left side of second gear 24 mesh, push rod 25 is total two sets ofly, two sets of push rods 25 are located the left and right sides of tooth post 23 respectively, two sets of tooth posts 23 all mesh with tooth post 23, the mounting height of two sets of tooth posts 23 is different, the bottom of bracing piece 26 and the fixed welding of the inboard bottom surface of carrying platform 110, bracing piece 26 is total two sets ofly, the height difference of two sets of bracing pieces 26, provide power for the rotation of tooth post 23, make two sets of push rods 25 motion direction opposite, the realization is to the control of two sets of movable rack 116 moving direction, avoid push rod 25 to block the removal of another set of movable rack 116.
A salt bath quenching heat treatment process of a high-wear-resistance shear blade comprises the following steps:
s1, rotating a hand lever 21, wherein the hand lever 21 drives a first gear 22, the first gear 22 is meshed with a second gear 24 to drive the second gear 24 and a toothed column 23 to rotate, the toothed column 23 is meshed with two groups of push rods 25 to drive the push rods 25 to move inside a support rod 26, two groups of movable frames 116 are pushed to move on a base 111, a shear blade body 3 is clamped between two groups of clamping rods 117, the movable frames 116 drive an inner cylinder 114 to move inside an outer cylinder 112, the hand lever 21 is rotated reversely, the two groups of clamping rods 117 clamp the shear blade body 3, smoke inside a salt bath furnace 11 enters the inside of a smoke exhaust pipe 13 to heat air and water sources inside a water storage tank 14 and a gas storage tank 17, the temperature of the air and water sources rises, hot air enters the inside a drying tank 123 to be sprayed out from a gas spraying head, and hot water enters a washing cavity 126 to be sprayed out from the.
S2, the conveying table 110 and the brush barrel 121 are started, the brush barrel 121 rotates, the base 111 transmits the right, the shear blade body 3 enters the flushing cavity 126, hot water in the flushing cavity 126 scours the surface of the shear blade body 3, the shear blade body 3 enters the cleaning cavity 119, the bottom surface of the first outer barrel 112 contacts with the top surface of the shear blade body 3, the bottom end of the stopper 122 contacts with teeth on the toothed shaft 113, the toothed shaft 113 rotates ninety degrees anticlockwise, the toothed shaft 113 drives the outer barrel 112 to rotate, the outer barrel 112 drives the inner barrel 114 to rotate, the inner barrel 114 drives the shear blade body 3 inside the clamping rod 117 to rotate ninety degrees, the right side surface of the shear blade body 3 faces upwards, the right side surface of the shear blade body 3 is cleaned by the second brush barrel 121, the shear blade body 3 enters the drying box 123, and hot air in the drying box 123 dries the shear blade body 3.
The working principle is as follows: before using, rotatory hand lever 21, hand lever 21 drives first gear 22, make first gear 22 and the meshing of second gear 24, it is rotatory to drive second gear 24 and tooth post 23, then tooth post 23 can mesh with two sets of push rods 25, drive push rod 25 at the inside removal of bracing piece 26, promote two sets of adjustable shelf 116 and move on base 111, then the distance grow between two sets of clamping bars 117, can block cutting edge body 3 between two sets of clamping bars 117, adjustable shelf 116 can drive the inside activity of inner tube 114 at outer tube 112 simultaneously, then reverse rotation hand lever 21, make two sets of clamping bars 117 clip cutting edge body 3.
During the use, the inside flue gas of salt bath furnace 11 will get into the inside of tub 13 of discharging fume, then with the inside air and the water source heating of water storage box 14 and gas storage box 17, make air and water source temperature rise, then steam will get into stoving case 123 inside via breather pipe 19 to spout via the jet-propelled head, hot water will get into the washing chamber 126 inside via water service pipe 16 simultaneously, and spout via the sprinkler head.
Then the conveying table 110 and the brush drum 121 are started, the brush drum 121 rotates, the conveying table 110 drives the base 111 to the right, and drives the cutting blade body 3 to enter the washing cavity 126, hot water in the washing cavity 126 washes the surface of the cutting blade body 3, impurities on the surface of the cutting blade body 3 can be washed away, then the cutting blade body 3 enters the cleaning cavity 119, the bottom surface of the first group of outer drums 112 contacts with the top surface of the cutting blade body 3, decarburization on the top surface of the cutting blade body 3 can be scraped away, then the bottom end of the stopper 122 contacts with teeth on the toothed shaft 113, so that the toothed shaft 113 rotates ninety degrees counterclockwise, the toothed shaft 113 drives the outer drums 112 to rotate, the outer drums 112 drive the inner drums 114 to rotate, then the inner drums 114 drive the cutting blade body 3 inside the clamping rod 117 to rotate ninety degrees, so that the right side surface of the cutting blade body 3 faces upward, so that the second group of brush drum 121 can clean the right side surface of the cutting blade body 3, is convenient for comprehensively cleaning the shear blade body 3 and improves the practicability of the salt bath equipment body 1.
Last shear blade body 3 can get into the inside of stoving case 123, and the inside steam of stoving case 123 can be dried shear blade body 3, makes shear blade body 3 keep dry, avoids moisture on shear blade body 3 to arouse the sharp inflation of salt bath volume, leads to the salt solution blowout, causes damage and destruction to personnel and equipment, further guarantees salt bath equipment body 1's stability.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (9)
1. The utility model provides a high wear-resisting shear blade salt bath quenching thermal treatment equipment, includes salt bath equipment body (1), its characterized in that: the salt bath equipment body (1) comprises a salt bath furnace (11), a right side fixedly connected with transformer (12) of the salt bath furnace (11), a rear side fixedly connected with smoke exhaust pipe (13) of the salt bath furnace (11), a middle fixedly connected with water storage tank (14) of the smoke exhaust pipe (13), a water inlet pipe (15) fixedly connected with the water storage tank (14), a bottom surface fixedly connected with water through pipe (16) of the water storage tank (14), a left side fixedly mounted with gas storage tank (17) of the water storage tank (14), a top surface fixedly connected with suction fan (18) of the gas storage tank (17), a bottom surface fixedly connected with vent pipe (19) of the gas storage tank (17), a conveying table (110) fixedly mounted on the left side of the salt bath furnace (11), a top surface fixedly connected with base (111) of the conveying table (110), an upper end movably connected with outer barrel (112) of the base (111), the utility model discloses a brush cleaning machine, including urceolus (112), inner tube (114), slider (115), top surface swing joint movable frame (116), clamping bar (117), brush pad (118), conveying table (110), fixed mounting of top surface have clearance chamber (119), fixedly connected with mount (120) on the inboard roof of clearance chamber (119), the inside swing joint of mount (120) has brush section of thick bamboo (121), the bottom surface fixed welding of mount (120) front side has dog (122), the right side fixed mounting of clearance chamber (119) has stoving case (123), spout (124) have been seted up on the both sides wall of the left and right sides of base (111), and a guide rail (125) is fixedly welded on the inner wall of the outer barrel (112).
2. The high-wear-resistance shear blade salt bath quenching heat treatment equipment of claim 1, which is characterized in that: the internally mounted of salt bath equipment body (1) has regulation structure (2), it includes handle bar (21) to adjust structure (2), the inside movable mounting of base (111) has handle bar (21), the fixed welding of the right-hand member of handle bar (21) has first gear (22), the inside movable mounting of base (111) has tooth post (23), the top surface fixed welding of tooth post (23) has second gear (24), the side movable mounting of tooth post (23) has push rod (25), the middle part swing joint of push rod (25) has bracing piece (26), the middle part swing joint of handle bar (21) has magnetic ring (27).
3. The high-wear-resistance shear blade salt bath quenching heat treatment equipment of claim 1, which is characterized in that: the left side fixed mounting in clearance chamber (119) has washing chamber (126), the internally mounted of salt bath equipment body (1) has cutting edge body (3), the top surface in washing chamber (126) is run through to the bottom of water service pipe (16), the sprinkler bead is installed to the bottom of water service pipe (16), and the top surface of stoving case (123) is run through to the bottom of breather pipe (19), jet-propelled head is installed to the bottom of breather pipe (19), stoving case (123) are located the central authorities of carrying platform (110) top surface.
4. The high-wear-resistance shear blade salt bath quenching heat treatment equipment of claim 1, which is characterized in that: the limiting block is installed at the joint of the outer barrel (112) and the base (111), the sliding block (115) is movably installed in the guide rail (125), the top end of the inner barrel (114) penetrates through the inside of the movable frame (116), and the limiting block is installed at the joint of the inner barrel (114) and the movable frame (116).
5. The high-wear-resistance shear blade salt bath quenching heat treatment equipment of claim 3, characterized in that: the utility model discloses a brush of cutting edge, including clamping bar (117), clamping bar (117) are total two sets ofly, the inboard at two sets of clamping bar (117) is established to the both ends card respectively of cutting edge body (3), cutting edge body (3) are the cuboid structure, the top of inner tube (114) is seted up flutedly, brush pad (118) fixed mounting is in the inside of recess, brush pad (118) are located the inboard of clamping bar (117), the left and right sides face of cutting edge body (3) all with brush pad (118) contact.
6. The high-wear-resistance shear blade salt bath quenching heat treatment equipment of claim 1, which is characterized in that: the brush cylinders (121) are four in number, the bottom surfaces of the brush cylinders (121) are parallel and level, the bottom surfaces of the brush cylinders (121) and the top surface of the shear blade body (3) are located on a uniform horizontal plane, the length of each brush cylinder (121) is larger than that of the shear blade body (3), two groups of stop blocks (122) are mounted on one group of brush cylinders (121), and the distance between the two groups of stop blocks (122) is equal to the distance between the two groups of gear shafts (113).
7. The high-wear-resistance shear blade salt bath quenching heat treatment equipment of claim 1, which is characterized in that: the gear shaft (113) is formed by welding a shaft and teeth, the top surface of the left side teeth and the shaft are on the same horizontal line, the bottom end of the stop block (122) is in contact with the teeth on the upper side of the shaft, and the bottom end of the stop block (122) and the shaft of the gear shaft (113) are on the same horizontal line.
8. The high-wear-resistance shear blade salt bath quenching heat treatment equipment of claim 2, characterized in that: the bottom surface of first gear (22) and the left surface meshing of second gear (24), push rod (25) are total two sets ofly, and two sets of push rod (25) are located the left and right sides of tooth post (23) respectively, and two sets of tooth post (23) all mesh with tooth post (23), and are two sets of the mounting height of tooth post (23) is different, the bottom of bracing piece (26) and the inboard bottom surface fixed welding of carrying platform (110), bracing piece (26) are total two sets ofly, and are two sets of the height difference of bracing piece (26).
9. A salt bath quenching heat treatment process for a high-wear-resistance shear blade is characterized by comprising the following steps:
s1, rotating a hand lever (21), wherein the hand lever (21) drives a first gear (22), the first gear (22) is meshed with a second gear (24) to drive the second gear (24) and a tooth column (23) to rotate, the tooth column (23) is meshed with two groups of push rods (25) to drive the push rods (25) to move in a supporting rod (26), two groups of movable frames (116) are pushed to move on a base (111), a cutting blade body (3) is clamped between two groups of clamping rods (117), the movable frames (116) drive an inner cylinder (114) to move in an outer cylinder (112), the hand lever (21) is rotated reversely, the two groups of clamping rods (117) clamp the cutting blade body (3), smoke in a salt bath furnace (11) enters a smoke exhaust pipe (13), air and water sources in a water storage tank (14) and a gas storage tank (17) are heated, the air and the water sources are heated, the temperature of the air and the water sources rises, and hot gas enters a drying tank (123), the hot water is sprayed out of the air nozzle, enters the interior of the flushing cavity (126) and is sprayed out of the water nozzle;
s2, starting a conveying platform (110) and a brush barrel (121), wherein the brush barrel (121) rotates, a base (111) drives to the right, a shear blade body (3) enters a flushing cavity (126), hot water in the flushing cavity (126) flushes the surface of the shear blade body (3), the shear blade body (3) enters a cleaning cavity (119), the bottom surface of a first group of outer barrels (112) is contacted with the top surface of the shear blade body (3), the bottom end of a stop block (122) is contacted with teeth on a toothed shaft (113), the toothed shaft (113) rotates ninety degrees anticlockwise, the toothed shaft (113) drives the inner barrels (112) to rotate, the outer barrels (112) drive the inner barrels (114) to rotate, the inner barrels (114) drive the shear blade body (3) on the inner side of a clamping rod (117) to rotate ninety degrees, the right side surface of the shear blade body (3) faces upwards, a second group of brush barrel (121) cleans the right side surface of the shear blade body (3), and the shear blade body (3) enters the drying box (123), the hot air inside the drying box (123) dries the shear blade body (3).
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Cited By (1)
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| CN113731654A (en) * | 2021-09-27 | 2021-12-03 | 乐金显示光电科技(中国)有限公司 | Nozzle assembly and cleaning and drying device |
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| CN113088642B (en) | 2022-08-23 |
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