CN113079726B - A multifunctional remote-controlled small electric agricultural machine - Google Patents
A multifunctional remote-controlled small electric agricultural machine Download PDFInfo
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- 230000009467 reduction Effects 0.000 claims abstract description 19
- 239000002689 soil Substances 0.000 claims abstract description 15
- 239000007921 spray Substances 0.000 claims description 30
- 238000010899 nucleation Methods 0.000 claims description 12
- 239000000575 pesticide Substances 0.000 claims description 11
- 238000003971 tillage Methods 0.000 claims description 8
- 230000017525 heat dissipation Effects 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000009313 farming Methods 0.000 claims description 2
- 238000005507 spraying Methods 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 12
- 239000006096 absorbing agent Substances 0.000 description 11
- 230000035939 shock Effects 0.000 description 11
- 230000001681 protective effect Effects 0.000 description 7
- 238000009331 sowing Methods 0.000 description 7
- 238000013016 damping Methods 0.000 description 4
- 238000003912 environmental pollution Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000006870 function Effects 0.000 description 3
- 230000004630 mental health Effects 0.000 description 3
- 238000012271 agricultural production Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 230000009993 protective function Effects 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004720 fertilization Effects 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B49/00—Combined machines
- A01B49/04—Combinations of soil-working tools with non-soil-working tools, e.g. planting tools
- A01B49/06—Combinations of soil-working tools with non-soil-working tools, e.g. planting tools for sowing or fertilising
- A01B49/065—Combinations of soil-working tools with non-soil-working tools, e.g. planting tools for sowing or fertilising the soil-working tools being actively driven
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B49/00—Combined machines
- A01B49/04—Combinations of soil-working tools with non-soil-working tools, e.g. planting tools
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B51/00—Undercarriages specially adapted for mounting-on various kinds of agricultural tools or apparatus
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01M—CATCHING, TRAPPING OR SCARING OF ANIMALS; APPARATUS FOR THE DESTRUCTION OF NOXIOUS ANIMALS OR NOXIOUS PLANTS
- A01M7/00—Special adaptations or arrangements of liquid-spraying apparatus for purposes covered by this subclass
- A01M7/0003—Atomisers or mist blowers
- A01M7/0014—Field atomisers, e.g. orchard atomisers, self-propelled, drawn or tractor-mounted
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V33/00—Structural combinations of lighting devices with other articles, not otherwise provided for
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- G—PHYSICS
- G08—SIGNALLING
- G08C—TRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
- G08C17/00—Arrangements for transmitting signals characterised by the use of a wireless electrical link
- G08C17/02—Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Environmental Sciences (AREA)
- Soil Sciences (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Computer Networks & Wireless Communication (AREA)
- General Engineering & Computer Science (AREA)
- Insects & Arthropods (AREA)
- Pest Control & Pesticides (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Catching Or Destruction (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及农业机械技术领域,具体涉及一种多功能遥控小型电动农机。The invention relates to the technical field of agricultural machinery, and in particular to a multifunctional remote-controlled small electric agricultural machine.
背景技术Background Art
为了促进农业经济发展、解放劳动生产力、提高农业生产便利性,农业机械逐步应用于农业生产领域。尤其是大型农业机械在自动化程度、作业效率方面具备独特的优势。然而,大型农业机械在国内大面积坡地、山地、丘陵等区域及农作物生长时期的作业存在明显的困难,因此,具备较强作业灵活性的小型农业机械在大棚种植、苗间松土、锄地、施肥和喷洒农药等需要小面积作业或封闭型种植领域被广泛采用。In order to promote the development of agricultural economy, liberate labor productivity and improve the convenience of agricultural production, agricultural machinery has been gradually applied to the field of agricultural production. In particular, large agricultural machinery has unique advantages in terms of automation and operating efficiency. However, large agricultural machinery has obvious difficulties in operating in large areas of sloping land, mountains, hills and other areas in China and during the growth period of crops. Therefore, small agricultural machinery with strong operating flexibility is widely used in greenhouse planting, loosening soil between seedlings, hoeing, fertilizing and spraying pesticides, etc., which require small-area operations or closed planting fields.
发明人在实现本发明的过程中发现:The inventors found in the process of implementing the present invention that:
诸如专利申请号为CN201720779052.2公开了一种小型拖拉机,包括发动机、机架、方向盘、座椅、两个前轮、两个后轮,以及拖拉机牵引架,可用于低矮果树下和大棚内的农业耕作,实现安全高效作业,可有效地减轻管理者的劳动强度,作业效率高,但仍然存在传统内燃机污染农村环境,采用发动机驱动,污染大、噪音高。For example, patent application number CN201720779052.2 discloses a small tractor including an engine, a frame, a steering wheel, a seat, two front wheels, two rear wheels, and a tractor traction frame. It can be used for agricultural farming under low fruit trees and in greenhouses to achieve safe and efficient operations, effectively reduce the labor intensity of managers, and have high operating efficiency. However, traditional internal combustion engines still pollute the rural environment, and the engine is driven, which causes high pollution and noise.
为了减少环境污染和振动噪声,专利申请号为CN201610706625.9公开了一种小型电动拖拉机,包括动力转换装置、蓄电池、电源控制箱和电动机,克服传统柴油拖拉机存在污染大、噪音高的缺陷,在一定程度上减轻了环境污染,但仍不能解放劳动力,未能实现智能化的操作。In order to reduce environmental pollution and vibration noise, patent application number CN201610706625.9 discloses a small electric tractor, including a power conversion device, a battery, a power control box and an electric motor. It overcomes the defects of traditional diesel tractors such as high pollution and high noise, and alleviates environmental pollution to a certain extent. However, it still cannot liberate labor and fails to realize intelligent operation.
为了实现智能化,专利申请号为CN201220121708.9公开了一种遥控田园耕作机,采用了遥控、手动两套操作系统,一套是由遥控器控制电磁阀组来实现本机转向、农具的升降,另一套是由手动阀来实现农具的升降,本机转向则靠三联动机构来实现完成,实现了半主动控制,但仍需要操作人员一直监督和操作,达不到最佳工作效率。作业过程中,需根据不同需求,实时进行更换农具,费时费力、劳动强度大,并且各种设备都需准备,使用成本高。In order to realize intelligence, patent application number CN201220121708.9 discloses a remote control farm tillage machine, which adopts two sets of operating systems, remote control and manual. One set is controlled by the remote control solenoid valve group to realize the steering of the machine and the lifting of the agricultural implements, and the other set is realized by the manual valve to lift the agricultural implements. The steering of the machine is realized by the three-link mechanism, which realizes semi-active control, but still requires the operator to supervise and operate all the time, and cannot achieve the best work efficiency. During the operation, the agricultural implements need to be replaced in real time according to different needs, which is time-consuming, labor-intensive, and labor-intensive. In addition, various equipment needs to be prepared, and the cost of use is high.
为了进一步提高小型农业机械的通用性,体现农业作业人员期待一机多用的愿望、切实降低使用成本,小型农业机械应体现多功能集成的技术特征,专利申请号为CN201510731180.5公开了一种多功能农业机械,将施肥、耕地、播种功能集成在一起,形成可靠的多功能农业机械,极大地提高了农业机械的工作效率,但是仍需要手动操作,对操作员体力及身体的灵活协调方面有很高的要求。In order to further improve the versatility of small agricultural machinery, reflect the agricultural workers' desire to use one machine for multiple purposes and effectively reduce the cost of use, small agricultural machinery should embody the technical characteristics of multi-functional integration. Patent application number CN201510731180.5 discloses a multifunctional agricultural machinery that integrates fertilization, tillage, and sowing functions to form a reliable multifunctional agricultural machinery, which greatly improves the working efficiency of agricultural machinery. However, manual operation is still required, which has high requirements on the operator's physical strength and body flexibility and coordination.
由此可见,现有的小型农业机械在兼顾效率、作业人员身心健康、环保、多功能集成方面尚存不足,亟需持续更新的技术方案。为了解决所述局限性,本发明试图提供一种多功能遥控小型电动农机。It can be seen that the existing small agricultural machinery still has shortcomings in terms of efficiency, physical and mental health of operators, environmental protection, and multi-functional integration, and it is urgent to continuously update the technical solution. In order to solve the above limitations, the present invention attempts to provide a multi-functional remote-controlled small electric agricultural machinery.
发明内容Summary of the invention
本发明的目的在于提供一种多功能遥控小型电动农机,集成电机驱动、遥控智能控制、多功能化三重关键功能,能够最大程度地提高生产效率、减轻对作业人员身心健康的影响、增强环保,以共享的方式降低使用成本。The purpose of the present invention is to provide a multifunctional remote-controlled small electric agricultural machinery, which integrates three key functions: motor drive, remote control intelligent control, and multifunctionality, and can maximize production efficiency, reduce the impact on the physical and mental health of operators, enhance environmental protection, and reduce the cost of use in a shared manner.
为实现上述目的,本发明的技术方案为:一种多功能遥控小型电动农机,其特征在于:包括电动农机本体和安装在电动农机本体上的控制装置,其中:To achieve the above object, the technical solution of the present invention is: a multifunctional remote-controlled small electric agricultural machine, characterized in that it includes an electric agricultural machine body and a control device installed on the electric agricultural machine body, wherein:
所述电动农机本体主要由车架、动力控制箱、手扶装置、牵引装置、电动喷雾装置、减振装置、驱动装置和转向装置组成,动力控制箱、电动喷雾装置安装在车架内,手扶装置安装在车架后端上部、牵引装置安装在车架后端底部,牵引装置上连接有翻土与耕种一体化农具,车架通过减振装置支承在驱动装置和转向装置上方;The electric agricultural machine body is mainly composed of a frame, a power control box, a hand-held device, a traction device, an electric spray device, a vibration reduction device, a driving device and a steering device. The power control box and the electric spray device are installed in the frame, the hand-held device is installed on the upper part of the rear end of the frame, and the traction device is installed on the bottom of the rear end of the frame. The traction device is connected to a soil turning and tillage integrated agricultural implement, and the frame is supported above the driving device and the steering device through the vibration reduction device.
所述控制装置包括电控单元、遥控接收装置、遥控发射装置,电控单元与遥控接收装置相连接,遥控发射装置上设有前进按钮、左转按钮、右转按钮、后退按钮,遥控接收装置和遥控发射装置无线连接。The control device includes an electric control unit, a remote control receiving device, and a remote control transmitting device. The electric control unit is connected to the remote control receiving device. The remote control transmitting device is provided with a forward button, a left turn button, a right turn button, and a back button. The remote control receiving device and the remote control transmitting device are wirelessly connected.
进一步地,所述车架为箱式结构,包括车架底板、中间箱体和内部带凹槽的车架盖,中间箱体固定在车架底板上,车架盖通过旋转合页可翻转连接在中间箱体上,中间箱体的前端设有散热条,车架盖前端位于散热条的上方设有灯光安装孔,车架盖后部两侧分别设有与电动喷雾装置相配合的喷孔;中间箱体用于安装动力控制箱、电动喷雾装置、手扶装置的位置设有避免干涉的孔腔或空开槽。外壳装置提高美观性和安全性,能够保护电机避免因阴雨天气而出现短路的问题,车架盖设置灯光装置实现夜间作业。Furthermore, the frame is a box-type structure, including a frame bottom plate, an intermediate box body and a frame cover with grooves inside, the intermediate box body is fixed on the frame bottom plate, the frame cover can be flipped and connected to the intermediate box body through a rotating hinge, the front end of the intermediate box body is provided with a heat dissipation strip, the front end of the frame cover is provided with a light installation hole above the heat dissipation strip, and both sides of the rear of the frame cover are provided with spray holes that match the electric spray device; the position of the intermediate box body for installing the power control box, the electric spray device, and the hand-held device is provided with a cavity or an empty slot to avoid interference. The shell device improves the aesthetics and safety, can protect the motor from short circuit problems caused by rainy weather, and the frame cover is provided with a lighting device to realize night operation.
进一步地,所述动力控制箱设置在车架中间箱体的前侧,包括固定在车架底板上的动力控制箱体、其上设有动力控制箱盖,设置动力控制箱盖既有防护作用又便于更换蓄电池,动力控制箱体内安装有蓄电池,动力控制箱体一侧设有蓄电池充电接口。采用电机驱动,环境污染小、振动噪声小。Furthermore, the power control box is arranged at the front side of the middle box of the frame, including a power control box fixed on the bottom plate of the frame, a power control box cover is arranged on it, the power control box cover has both a protective function and is convenient for replacing batteries, batteries are installed in the power control box, and a battery charging interface is arranged on one side of the power control box. It is driven by a motor, with low environmental pollution, low vibration and noise.
进一步地,所述手扶装置固定在车架底板的后端上部,包括手扶支撑杆、与手扶支撑杆螺栓连接的手柄,手柄上设有电动喷雾装置电源开关、灯光开关和蓄电池开关,手柄采用橡胶材料,可以防滑、冬季冻手。设置手扶装置能够保障控制装置出现故障后的安全性。Furthermore, the hand-held device is fixed to the upper rear end of the frame bottom plate, and includes a hand-held support rod, a handle connected to the hand-held support rod with bolts, and the handle is provided with an electric spray device power switch, a light switch and a battery switch. The handle is made of rubber material, which can prevent slipping and freezing in winter. The hand-held device can ensure the safety of the control device after a failure.
进一步地,所述牵引装置固定在车架底板的后端底部,包括固定在车架底板上的牵引支架,牵引支架通过插销安装有连接架,连接架的两侧通过固定支杆一分别连接有伸缩杆,所述手扶支撑杆上与固定支杆一平行设有固定支杆二,伸缩杆的上端连接在固定支杆二上;伸缩杆的结构的为,包括上螺杆、下螺杆和设在中间的螺纹套筒,上螺杆、下螺杆与螺纹套筒螺纹连接且螺纹方向相反设置;连接架上连接所述翻土与耕种一体化农具,翻土与耕种一体化农具包括播种箱、播种车轮、播种齿轮轴、播种犁、翻犁。设置翻土与耕种一体化农具避免实时更换农具,减少使用成本,提高作业效率,设置伸缩杆控制翻土与耕种一体化农具的升降,实现精准作业的效果。Furthermore, the traction device is fixed to the bottom of the rear end of the frame bottom plate, including a traction bracket fixed to the frame bottom plate, the traction bracket is installed with a connecting frame through a latch, and the two sides of the connecting frame are respectively connected with telescopic rods through a fixed support rod 1, and a fixed support rod 2 is provided on the hand support rod in parallel with the fixed support rod 1, and the upper end of the telescopic rod is connected to the fixed support rod 2; the structure of the telescopic rod includes an upper screw rod, a lower screw rod and a threaded sleeve arranged in the middle, and the upper screw rod and the lower screw rod are threadedly connected to the threaded sleeve and the thread directions are arranged in opposite directions; the connecting frame is connected to the soil turning and cultivation integrated agricultural implement, and the soil turning and cultivation integrated agricultural implement includes a seeding box, a seeding wheel, a seeding gear shaft, a seeding plow, and a turning plow. The soil turning and cultivation integrated agricultural implement is set to avoid the real-time replacement of agricultural implements, reduce the use cost, and improve the working efficiency. The telescopic rod is set to control the lifting and lowering of the soil turning and cultivation integrated agricultural implement to achieve the effect of precise operation.
进一步地,所述电动喷雾装置固定在车架中间箱体的后侧,包括电动喷雾器和电动喷雾器电源,电动喷雾器电源的输入端连接设在电动喷雾器上的电动喷雾器充电接口、电动喷雾器上部设有伸出的喷管、喷管的前端设有雾化喷口,雾化喷口与车架盖两侧的喷孔相对应,电动喷雾器顶部设有农药加注口,方便加注农药。Furthermore, the electric spray device is fixed on the rear side of the middle box of the frame, and includes an electric sprayer and an electric sprayer power supply. The input end of the electric sprayer power supply is connected to the electric sprayer charging interface arranged on the electric sprayer, an extended nozzle is arranged on the upper part of the electric sprayer, and an atomizing nozzle is arranged at the front end of the nozzle. The atomizing nozzle corresponds to the spray holes on both sides of the frame cover, and a pesticide filling port is arranged on the top of the electric sprayer to facilitate the filling of pesticides.
进一步地,所述驱动装置设在车架后侧下方,主要由驱动电机、半轴、驱动车轮、驱动桥组成,驱动桥包括驱动齿轮、半轴齿轮、驱动桥壳,驱动电机安装在驱动桥壳上,安装在驱动电机上的驱动齿轮与半轴齿轮啮合,半轴上装有驱动车轮。所述驱动装置零件少,结构简单,动力传动效率高,动力传递摩擦损失小,设置驱动桥防止泥土进入,能有效地避免齿轮的磨损。Furthermore, the driving device is arranged at the lower rear side of the frame, and is mainly composed of a driving motor, a half shaft, a driving wheel, and a driving axle. The driving axle includes a driving gear, a half shaft gear, and a driving axle housing. The driving motor is mounted on the driving axle housing, and the driving gear mounted on the driving motor meshes with the half shaft gear. The half shaft is equipped with a driving wheel. The driving device has few parts, a simple structure, high power transmission efficiency, and low power transmission friction loss. The driving axle is arranged to prevent mud from entering, which can effectively avoid gear wear.
进一步地,所述转向装置设在车架前侧下方,主要由转向电机、转向器、转向梯形拉杆、旋转轴、L型转向轴、转向车轮组成,转向器包括转向齿轮、齿条、转向弹簧、转向器壳,转向电机安装在转向器壳上,安装在转向电机上的转向齿轮与齿条啮合,齿条两端设有转向弹簧,嵌套于齿条上的转向梯形拉杆与焊接在旋转轴上的L型转向轴连接,旋转轴安装在转向器壳两端,L型转向轴上装有转向车轮。所述转向装置结构简单,转向轻便,转向响应迅速。Furthermore, the steering device is arranged at the lower front side of the frame, and is mainly composed of a steering motor, a steering gear, a steering trapezoidal tie rod, a rotating shaft, an L-shaped steering shaft, and a steering wheel. The steering gear includes a steering gear, a rack, a steering spring, and a steering gear housing. The steering motor is mounted on the steering gear housing. The steering gear mounted on the steering motor is meshed with the rack. Steering springs are arranged at both ends of the rack. The steering trapezoidal tie rod nested on the rack is connected to the L-shaped steering shaft welded on the rotating shaft. The rotating shaft is mounted at both ends of the steering gear housing. The L-shaped steering shaft is equipped with a steering wheel. The steering device has a simple structure, is easy to steer, and has a quick steering response.
进一步地,所述减振装置设有四组,每组主要由减振器保护壳、减振器支架、减振器、弹簧组成,减振器保护壳固定在车架上,减振器上端通过螺栓与减振器保护壳相连接,减振器支架分别设在驱动装置的驱动桥壳、转向装置的转向器壳两端,减振器下端分别用螺栓嵌套在减振器支架上,车架底板上设有供减振器穿过的孔腔。所述减振装置结构布置简单,减振效果良好,工作平稳性较好,能有效地缓和路面的冲击。Furthermore, the vibration damping device is provided with four groups, each group is mainly composed of a vibration damper protective shell, a vibration damper bracket, a vibration damper, and a spring. The vibration damper protective shell is fixed on the vehicle frame, the upper end of the vibration damper is connected to the vibration damper protective shell by bolts, the vibration damper brackets are respectively provided at the driving axle housing of the driving device and the two ends of the steering gear housing of the steering device, the lower ends of the vibration dampers are respectively embedded in the vibration damper brackets by bolts, and a hole cavity for the vibration damper to pass through is provided on the frame bottom plate. The vibration damping device has a simple structural arrangement, good vibration damping effect, good working stability, and can effectively mitigate the impact of the road surface.
有益效果:与现有技术相比,本发明具备以下效果:Beneficial effects: Compared with the prior art, the present invention has the following effects:
1.采用电机驱动,环境污染小、振动噪声小;1. Driven by motor, it has low environmental pollution, low vibration and noise;
2.设有遥控控制装置,可实现不依赖于作业人员体力的作业任务、操作简单、省时省力,能够避免因翻土、耕地、播种、施肥和喷洒农药等农作任务对作业人员身心健康造成的危害;2. It is equipped with a remote control device, which can realize the operation tasks that do not rely on the physical strength of the operators, is simple to operate, saves time and effort, and can avoid the harm to the physical and mental health of the operators caused by agricultural tasks such as turning the soil, ploughing, sowing, fertilizing and spraying pesticides;
3.具备一机多用的集成功能,可实现翻土、耕地、播种、施肥、喷洒等农作任务,满足农业作业人员期待的一机多用的愿望,以共享的方式降低使用成本;3. It has the integrated function of one machine for multiple uses, which can realize agricultural tasks such as turning over the soil, ploughing, sowing, fertilizing, spraying, etc., meeting the agricultural operators' expectation of one machine for multiple uses and reducing the use cost by sharing;
4.本发明结构简单、成本低、通过性好、适用性强;4. The present invention has simple structure, low cost, good passability and strong applicability;
5.设有提高美观性和安全性的外壳装置,能够保护电机避免因阴雨天气而出现短路的问题,进一步通过车架盖上的灯光装置实现夜间作业;5. It is equipped with a shell device that improves aesthetics and safety, which can protect the motor from short circuit problems caused by rainy weather, and further realize night operation through the lighting device on the frame cover;
6.设有手扶装置,能够保障控制装置出现故障后的安全性。6. A hand-held device is provided to ensure safety in case of failure of the control device.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明的整体结构示意图。FIG1 is a schematic diagram of the overall structure of the present invention.
图2是本发明整体结构的侧视结构示意图。FIG. 2 is a schematic side view of the overall structure of the present invention.
图3是本发明的车架的结构示意图。FIG. 3 is a schematic structural diagram of a vehicle frame of the present invention.
图4是图3的俯视图。FIG. 4 is a top view of FIG. 3 .
图5是图4中A-A向半剖示意图。Fig. 5 is a half-section schematic diagram taken along the line A-A in Fig. 4 .
图6是本发明的手扶装置的结构示意图。FIG. 6 is a schematic structural diagram of the hand-held device of the present invention.
图7是本发明的牵引装置的结构示意图。FIG. 7 is a schematic structural diagram of the traction device of the present invention.
图8是本发明的电动喷雾装置的结构示意图。FIG. 8 is a schematic structural diagram of the electric spray device of the present invention.
图9是本发明的减振装置的结构示意图。FIG. 9 is a schematic structural diagram of the vibration reduction device of the present invention.
图10是本发明的驱动装置的结构示意图。FIG. 10 is a schematic structural diagram of a driving device of the present invention.
图11是图10的主视图。FIG. 11 is a front view of FIG. 10 .
图12是图11中驱动桥的A-A向半剖示意图。Fig. 12 is a schematic half-section diagram of the drive axle in Fig. 11 along the line A-A.
图13是本发明的转向装置的结构示意图。FIG. 13 is a schematic structural diagram of a steering device of the present invention.
图14是图13的主视图。FIG. 14 is a front view of FIG. 13 .
图15是图14中转向器的A-A向半剖示意图。Figure 15 is a schematic half-section diagram of the steering gear in Figure 14 along the A-A line.
图16是遥控发射装置示意图。FIG. 16 is a schematic diagram of a remote control transmitting device.
图中所示:电动农机本体(A),螺栓(B),车架(1),车架底板(1-1),中间箱体(1-2),散热条(1-3),旋转合页(1-4),灯光安装孔(1-5),电动喷雾装置(5)的喷孔(1-6),车架盖(1-7),动力控制箱(2),动力控制箱盖(2-1),动力控制箱体(2-2),蓄电池充电接口(2-3),蓄电池(2-4),手扶装置(3),手扶支撑杆(3-1),电动喷雾装置电源开关(3-2),灯光开关(3-3),蓄电池开关(3-4),手柄(3-5),牵引装置(4),牵引支架(4-1),连接架(4-2),插销(4-3),翻土与耕种一体化农具(4-4),播种箱(4-41),播种车轮(4-42),播种齿轮轴(4-43),播种犁(4-44),翻犁(4-45),伸缩杆(4-5) ,固定支杆一(4-51),固定支杆二(4-55),下螺杆(4-52),螺纹套筒(4-53),上螺杆(4-54),电动喷雾装置(5),电动喷雾器(5-1),电动喷雾器电源(5-2),电动喷雾器充电接口(5-3),喷管(5-4),雾化喷口(5-5),农药加注口(5-6),减振装置(6),减振器保护壳(6-1),减振器支架(6-2),减振器(6-3),减振器上端(6-3a),减振器下端(6-3b),弹簧(6-4),驱动装置(7),驱动电机(7-1),半轴(7-2),驱动车轮(7-3),驱动桥(7-4),驱动齿轮(7-41),半轴齿轮(7-42),驱动桥壳(7-43),转向装置(8),转向电机(8-1),转向器(8-2),转向梯形拉杆(8-3),旋转轴(8-4),L型转向轴(8-5),转向车轮(8-6),转向齿轮(8-21),齿条(8-22),转向弹簧(8-23),转向器壳(8-24),控制装置(9),电控单元(9-1),遥控接收装置(9-2),遥控发射装置(9-3),前进按钮(9-31),左转按钮(9-32),右转按钮(9-33),后退按钮(9-34)。As shown in the figure: the electric agricultural machine body (A), bolts (B), frame (1), frame bottom plate (1-1), intermediate box (1-2), heat dissipation strip (1-3), rotating hinge (1-4), light installation hole (1-5), spray hole (1-6) of electric spray device (5), frame cover (1-7), power control box (2), power control box cover (2-1), power control box (2-2), battery charging interface (2-3), battery (2-4), hand-held device (3), Hand support rod (3-1), power switch of electric spray device (3-2), light switch (3-3), battery switch (3-4), handle (3-5), traction device (4), traction bracket (4-1), connecting frame (4-2), latch (4-3), soil turning and tillage integrated agricultural implement (4-4), seeding box (4-41), seeding wheel (4-42), seeding gear shaft (4-43), seeding plow (4-44), plowing plow (4-45), telescopic rod (4-5) , fixed support rod one (4-51), fixed support rod two (4-55), lower screw rod (4-52), threaded sleeve (4-53), upper screw rod (4-54), electric spray device (5), electric sprayer (5-1), electric sprayer power supply (5-2), electric sprayer charging interface (5-3), nozzle (5-4), atomizing nozzle (5-5), pesticide filling port (5-6), vibration damping device (6), vibration damper protective shell (6-1), vibration damper bracket (6-2), vibration damper (6-3), vibration damper upper end (6-3a), vibration damper lower end (6-3b), spring (6-4), driving device (7), driving motor (7-1), half shaft (7-2), driving wheel (7-3 ), drive axle (7-4), drive gear (7-41), half-axle gear (7-42), drive axle housing (7-43), steering device (8), steering motor (8-1), steering gear (8-2), steering trapezoidal tie rod (8-3), rotating shaft (8-4), L-shaped steering shaft (8-5), steering wheel (8-6), steering gear (8-21), rack (8-22), steering spring (8-23), steering gear housing (8-24), control device (9), electronic control unit (9-1), remote control receiving device (9-2), remote control transmitting device (9-3), forward button (9-31), left turn button (9-32), right turn button (9-33), reverse button (9-34).
具体实施方式DETAILED DESCRIPTION
下面将结合附图对本发明的技术方案进行清楚、完整地描述,但该实施例不应理解为对本发明的限制。The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings, but this embodiment should not be understood as limiting the present invention.
本发明如图1至图16所示:The present invention is shown in Figures 1 to 16:
如图1、图2和图16所示:一种多功能遥控小型电动农机,包括电动农机本体A和安装在电动农机本体A上的控制装置9,其中:As shown in FIG. 1 , FIG. 2 and FIG. 16 : A multifunctional remote-controlled small electric agricultural machine comprises an electric agricultural machine body A and a control device 9 mounted on the electric agricultural machine body A, wherein:
所述电动农机本体A主要由车架1、动力控制箱2、手扶装置3、牵引装置4、电动喷雾装置5、减振装置6、驱动装置7和转向装置8组成,动力控制箱2、电动喷雾装置5安装在车架1内,手扶装置3安装在车架1后端上部、牵引装置4安装在车架1后端底部,牵引装置4上连接有翻土与耕种一体化农具4-4,车架1通过减振装置6支承在驱动装置7和转向装置8上方;The electric agricultural machine body A is mainly composed of a frame 1, a power control box 2, a hand-held device 3, a traction device 4, an electric spray device 5, a vibration reduction device 6, a drive device 7 and a steering device 8. The power control box 2 and the electric spray device 5 are installed in the frame 1, the hand-held device 3 is installed on the upper rear end of the frame 1, and the traction device 4 is installed on the bottom rear end of the frame 1. The traction device 4 is connected to a soil turning and tillage integrated agricultural implement 4-4, and the frame 1 is supported above the drive device 7 and the steering device 8 through the vibration reduction device 6;
所述控制装置9包括电控单元9-1、遥控接收装置9-2、遥控发射装置9-3,电控单元9-1与遥控接收装置9-2相连接,遥控发射装置9-3上设有前进按钮9-31、左转按钮9-32、右转按钮9-33、后退按钮9-34,遥控接收装置9-2和遥控发射装置9-3无线连接。The control device 9 includes an electronic control unit 9-1, a remote control receiving device 9-2, and a remote control transmitting device 9-3. The electronic control unit 9-1 is connected to the remote control receiving device 9-2. The remote control transmitting device 9-3 is provided with a forward button 9-31, a left turn button 9-32, a right turn button 9-33, and a back button 9-34. The remote control receiving device 9-2 and the remote control transmitting device 9-3 are wirelessly connected.
如图3、图4所示:所述车架1为箱式结构,包括车架底板1-1、中间箱体1-2和内部带凹槽的车架盖1-7、且车架盖1-7前端的高度低于后端呈弧形过渡,中间箱体1-2固定在车架底板1-1上,车架盖1-7通过旋转合页1-4可翻转连接在中间箱体1-2上,中间箱体1-2的前端设有散热条1-3,车架盖1-7前端位于散热条1-3的上方设有灯光安装孔1-5,车架盖1-7后部两侧分别设有与电动喷雾装置5相配合的喷孔1-6;中间箱体1-2用于安装动力控制箱2、电动喷雾装置5、手扶装置3的位置设有避免干涉的孔腔或空开槽。As shown in Figures 3 and 4: the frame 1 is a box-type structure, including a frame bottom plate 1-1, an intermediate box body 1-2 and a frame cover 1-7 with an internal groove, and the height of the front end of the frame cover 1-7 is lower than the rear end and presents an arc-shaped transition, the intermediate box body 1-2 is fixed on the frame bottom plate 1-1, and the frame cover 1-7 can be flipped and connected to the intermediate box body 1-2 by a rotating hinge 1-4, a heat dissipation strip 1-3 is provided at the front end of the intermediate box body 1-2, and a light mounting hole 1-5 is provided at the front end of the frame cover 1-7 above the heat dissipation strip 1-3, and spray holes 1-6 matching the electric spray device 5 are respectively provided on both sides of the rear part of the frame cover 1-7; the intermediate box body 1-2 is used to install the power control box 2, the electric spray device 5, and the hand-held device 3, and a cavity or an empty slot is provided to avoid interference.
如图3、图5所示:所述动力控制箱2设置在车架1中间箱体1-2的前侧,包括固定在车架底板1-1上的动力控制箱体2-2、其上设有动力控制箱盖2-1,设置动力控制箱盖2-1既有防护作用又便于更换蓄电池2-4,动力控制箱体2-2内安装有蓄电池2-4,动力控制箱体2-2一侧设有蓄电池充电接口2-3。As shown in Figures 3 and 5: the power control box 2 is arranged on the front side of the middle box 1-2 of the frame 1, including a power control box 2-2 fixed on the frame bottom plate 1-1, and a power control box cover 2-1 is provided thereon. The power control box cover 2-1 has both a protective function and is convenient for replacing the battery 2-4. The battery 2-4 is installed in the power control box 2-2, and a battery charging interface 2-3 is provided on one side of the power control box 2-2.
如图6所示:所述手扶装置3固定在车架底板1-1的后端上部,包括手扶支撑杆3-1、与手扶支撑杆3-1螺栓B连接的手柄3-5,手柄3-5上设有电动喷雾装置电源开关3-2、灯光开关3-3和蓄电池开关3-4,手柄3-5采用橡胶材料。As shown in Figure 6: the hand-held device 3 is fixed to the upper rear end of the frame bottom plate 1-1, including a hand-held support rod 3-1, a handle 3-5 connected to the hand-held support rod 3-1 by bolts B, and the handle 3-5 is provided with an electric spray device power switch 3-2, a light switch 3-3 and a battery switch 3-4, and the handle 3-5 is made of rubber material.
如图6、图7所示:所述牵引装置4固定在车架底板1-1的后端底部,包括固定在车架底板1-1上的牵引支架4-1,牵引支架4-1通过插销4-3安装有连接架4-2,连接架4-2的两侧通过固定支杆一4-51分别连接有伸缩杆4-5,所述手扶支撑杆3-1上与固定支杆一4-51平行设有固定支杆二4-55,伸缩杆4-5的上端连接在固定支杆二4-55上;伸缩杆4-5的结构为,包括上螺杆4-54、下螺杆4-52和设在中间的螺纹套筒4-53,上螺杆4-54、下螺杆4-52与螺纹套筒4-53螺纹连接且螺纹方向相反设置;连接架4-2上连接所述翻土与耕种一体化农具4-4,翻土与耕种一体化农具4-4包括播种箱4-41、播种车轮4-42、播种齿轮轴4-43、播种犁4-44、翻犁4-45。As shown in Figures 6 and 7, the traction device 4 is fixed to the bottom of the rear end of the frame bottom plate 1-1, including a traction bracket 4-1 fixed to the frame bottom plate 1-1, the traction bracket 4-1 is installed with a connecting frame 4-2 through a latch 4-3, and the two sides of the connecting frame 4-2 are respectively connected to telescopic rods 4-5 through fixed support rods 1 4-51, and a fixed support rod 2 4-55 is provided on the hand support rod 3-1 in parallel with the fixed support rod 1 4-51, and the upper end of the telescopic rod 4-5 is connected to the fixed support rod 2 4-5 5; the structure of the telescopic rod 4-5 includes an upper screw 4-54, a lower screw 4-52 and a threaded sleeve 4-53 arranged in the middle, the upper screw 4-54, the lower screw 4-52 and the threaded sleeve 4-53 are threadedly connected and the thread directions are arranged in opposite directions; the connecting frame 4-2 is connected to the soil turning and cultivation integrated agricultural implement 4-4, and the soil turning and cultivation integrated agricultural implement 4-4 includes a sowing box 4-41, a sowing wheel 4-42, a sowing gear shaft 4-43, a sowing plow 4-44, and a turning plow 4-45.
如图8所示:所述电动喷雾装置5固定在车架1中间箱体1-2的后侧,包括电动喷雾器5-1和电动喷雾器电源5-2,电动喷雾器电源5-2的输入端连接设在电动喷雾器5-1上的电动喷雾器充电接口5-3、电动喷雾器5-1上部设有伸出的喷管5-4、喷管5-4的前端设有雾化喷口5-5,雾化喷口5-5与车架盖1-7两侧的喷孔1-6相对应,电动喷雾器5-1顶部设有农药加注口5-6。As shown in Figure 8: the electric spray device 5 is fixed on the rear side of the middle box 1-2 of the frame 1, and includes an electric sprayer 5-1 and an electric sprayer power supply 5-2. The input end of the electric sprayer power supply 5-2 is connected to the electric sprayer charging interface 5-3 arranged on the electric sprayer 5-1. The upper part of the electric sprayer 5-1 is provided with a protruding nozzle 5-4, and the front end of the nozzle 5-4 is provided with an atomizing nozzle 5-5. The atomizing nozzle 5-5 corresponds to the spray holes 1-6 on both sides of the frame cover 1-7. The top of the electric sprayer 5-1 is provided with a pesticide filling port 5-6.
如图10、图11、图12所示:所述驱动装置7设在车架1后侧下方,主要由驱动电机7-1、半轴7-2、驱动车轮7-3、驱动桥7-4组成,驱动桥7-4包括驱动齿轮7-41、半轴齿轮7-42、驱动桥壳7-43,驱动电机7-1安装在驱动桥壳7-43上,安装在驱动电机7-1上的驱动齿轮7-41与半轴齿轮7-42啮合,半轴7-2上装有驱动车轮7-3。As shown in Figures 10, 11 and 12: the driving device 7 is arranged at the lower rear side of the frame 1, and is mainly composed of a driving motor 7-1, a half-shaft 7-2, a driving wheel 7-3, and a driving axle 7-4. The driving axle 7-4 includes a driving gear 7-41, a half-shaft gear 7-42, and a driving axle housing 7-43. The driving motor 7-1 is installed on the driving axle housing 7-43, and the driving gear 7-41 installed on the driving motor 7-1 is meshed with the half-shaft gear 7-42. The driving wheel 7-3 is installed on the half-shaft 7-2.
如图13、图14、图15所示:所述转向装置8设在车架1前侧下方,主要由转向电机8-1、转向器8-2、转向梯形拉杆8-3、旋转轴8-4、L型转向轴8-5、转向车轮8-6组成,转向器8-2包括转向齿轮8-21、齿条8-22、转向弹簧8-23、转向器壳8-24,转向电机8-1安装在转向器壳8-24上,安装在转向电机8-1上的转向齿轮8-21与齿条8-22啮合,齿条8-22两端设有转向弹簧8-23,嵌套于齿条8-22上的转向梯形拉杆8-3与焊接在旋转轴8-4上的L型转向轴8-5连接,旋转轴8-4安装在转向器壳8-24两端,L型转向轴8-5上装有转向车轮8-6。As shown in Figures 13, 14 and 15: the steering device 8 is arranged at the lower front side of the frame 1, and is mainly composed of a steering motor 8-1, a steering gear 8-2, a steering trapezoidal pull rod 8-3, a rotating shaft 8-4, an L-shaped steering shaft 8-5, and a steering wheel 8-6. The steering gear 8-2 includes a steering gear 8-21, a rack 8-22, a steering spring 8-23, and a steering gear housing 8-24. The steering motor 8-1 is installed on the steering gear housing 8-24. The steering gear 8-21 installed on the steering motor 8-1 is meshed with the rack 8-22. Steering springs 8-23 are provided at both ends of the rack 8-22. The steering trapezoidal pull rod 8-3 nested in the rack 8-22 is connected to the L-shaped steering shaft 8-5 welded on the rotating shaft 8-4. The rotating shaft 8-4 is installed at both ends of the steering gear housing 8-24. The L-shaped steering shaft 8-5 is equipped with a steering wheel 8-6.
如图9所示:所述减振装置6设有四组,每组主要由减振器保护壳6-1、减振器支架6-2、减振器6-3、弹簧6-4组成,减振器保护壳6-1固定在车架1上,减振器上端6-3a通过螺栓B与减振器保护壳6-1相连接, 减振器支架6-2分别设在驱动装置7的驱动桥壳7-43、转向装置8的转向器壳8-24两端,减振器下端6-3b分别用螺栓B嵌套在减振器支架6-2上,车架底板1-1上设有供减振器6-3穿过的孔腔。As shown in Figure 9: the shock absorber 6 is provided with four groups, each group is mainly composed of a shock absorber protective shell 6-1, a shock absorber bracket 6-2, a shock absorber 6-3, and a spring 6-4. The shock absorber protective shell 6-1 is fixed on the frame 1, and the upper end 6-3a of the shock absorber is connected to the shock absorber protective shell 6-1 by a bolt B. The shock absorber bracket 6-2 is respectively arranged at both ends of the driving axle housing 7-43 of the driving device 7 and the steering gear housing 8-24 of the steering device 8. The lower end 6-3b of the shock absorber is respectively nested on the shock absorber bracket 6-2 with bolts B, and a hole cavity for the shock absorber 6-3 to pass through is provided on the frame bottom plate 1-1.
作业时,作业人员打开手柄3-5上的蓄电池开关3-4,电路通电;对农作物喷洒农药时,作业人员手扶车架盖1-7绕旋转合页1-4转动开启,将配置好的农药经电动喷雾器5-1的农药加注口5-6注入到电动喷雾器5-1中,打开手柄3-5上的电动喷雾装置电源开关3-2,农药经喷管5-4、雾化喷口5-5喷洒;During operation, the operator turns on the battery switch 3-4 on the handle 3-5, and the circuit is energized; when spraying pesticides on crops, the operator holds the frame cover 1-7 and rotates it around the rotating hinge 1-4 to open it, injects the prepared pesticide into the electric sprayer 5-1 through the pesticide filling port 5-6 of the electric sprayer 5-1, turns on the power switch 3-2 of the electric sprayer on the handle 3-5, and the pesticide is sprayed through the spray pipe 5-4 and the atomizing nozzle 5-5;
前进、后退时,作业人员通过点击遥控发射装置9-3上的前进按钮9-31、后退按钮9-34,遥控接收装置9-2接收前进、后退信号,并进一步由电控单元9-1进行处理,电控单元9-1根据控制算法决策向驱动装置7的驱动电机7-1发出正、反转指令,驱动电机7-1输出的动力经驱动齿轮7-41平均分配给左右两侧装有驱动车轮7-3的半轴齿轮7-42,促使驱动车轮7-3向前、向后行驶;When moving forward or backward, the operator clicks the forward button 9-31 and the reverse button 9-34 on the remote control transmitting device 9-3, and the remote control receiving device 9-2 receives the forward and reverse signals, which are further processed by the electronic control unit 9-1. The electronic control unit 9-1 sends forward and reverse instructions to the drive motor 7-1 of the drive device 7 according to the control algorithm decision. The power output by the drive motor 7-1 is evenly distributed to the half-axle gears 7-42 on the left and right sides with the drive wheels 7-3 through the drive gear 7-41, so that the drive wheels 7-3 move forward or backward;
左转、右转时,作业人员通过点击遥控发射装置9-3上的左转按钮9-32、右转按钮9-33,遥控接收装置9-2接收左转、右转信号,并进一步由电控单元9-1进行处理,电控单元9-1根据控制算法决策向转向装置8的转向电机8-1发出正、反转指令,转向电机8-1输出的动力驱动与转向齿轮8-21啮合的齿条8-22向左、右移动,嵌套于齿条8-22上的转向梯形拉杆8-3带动焊接在L型转向轴8-5上的旋转轴8-4的转动,促使安装在L型转向轴8-5的转向车轮8-6同时向左、向右偏转;When turning left or right, the operator clicks the left turn button 9-32 or the right turn button 9-33 on the remote control transmitting device 9-3, and the remote control receiving device 9-2 receives the left turn or right turn signal, which is further processed by the electronic control unit 9-1. The electronic control unit 9-1 sends a forward or reverse turn command to the steering motor 8-1 of the steering device 8 according to the control algorithm. The power output by the steering motor 8-1 drives the rack 8-22 meshing with the steering gear 8-21 to move left or right, and the steering trapezoidal pull rod 8-3 embedded in the rack 8-22 drives the rotation shaft 8-4 welded on the L-shaped steering shaft 8-5 to rotate, causing the steering wheel 8-6 installed on the L-shaped steering shaft 8-5 to deflect left or right at the same time.
夜间作业时,作业人员打开手柄3-5上的灯光开关3-3,照亮工作区域。When working at night, the operator turns on the light switch 3-3 on the handle 3-5 to illuminate the working area.
本说明书中未作详细说明之处,为本领域公知的技术。Parts not described in detail in this specification are well-known technologies in the art.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
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