Disclosure of Invention
The invention aims to solve the problems and provides a construction waste treatment method which is simple to operate and high in recycling rate.
In order to achieve the purpose, the technical scheme of the invention is as follows:
a construction waste treatment method comprises the following steps:
s1, pre-sorting the construction waste manually or/and by an excavator, and selecting out overlimit large aggregates, large-size metals and large-size combustible substances in the construction waste;
s2, crushing the overrun large aggregate by using large crushing equipment to obtain a primary crushed material;
s3, conveying the residual construction waste and the preliminary crushed materials after manual or/and excavator screening to a stepped bar pre-screening machine through a feeding device for preliminary screening operation, and respectively screening out flexible combustible materials, oversize large aggregates and undersize mixtures;
s4, feeding the undersize mixture into a first magnetic separator for magnetic separation, and feeding the rest materials into a soil removal drum sieve for screening after a first metal material is selected to obtain undersize soil and oversize sorted materials;
s5, performing air separation operation on the oversize separated materials by using an air separator to obtain heavy materials and light materials, and separating the heavy materials to obtain second metal materials, large-size aggregates and first combustible impurities;
s6, sorting out second combustible impurities and third metal materials from the oversize large aggregates, and feeding the remaining materials in the oversize large aggregates into a jaw crusher for crushing to obtain secondary crushed materials;
s7, feeding the secondary crushed materials into a second magnetic separator for magnetic separation operation, feeding the remaining materials into a multi-layer mesh grading sieve for screening operation after a fourth metal material is selected, and respectively obtaining 0-5 mm regenerated aggregate, 5-10 mm regenerated aggregate, 10-25 mm regenerated aggregate and large-particle regenerated aggregate;
s8, feeding large-particle recycled aggregate and large-size aggregate into a reaction crusher for crushing, and feeding the crushed materials into a multi-layer mesh classifying screen again for screening;
s9, recycling the large-size metal, the first metal material, the second metal material, the third metal material and the fourth metal material; incinerating and recycling large-size combustible materials, flexible combustible materials, first combustible sundries, second combustible sundries and light materials; backfilling the undersize soil for utilization; 0-5 mm of recycled aggregate, 5-10 mm of recycled aggregate and 10-25 mm of recycled aggregate are produced and recycled.
Further, the large piece crushing device in the step S2 is a excavator hydraulic shear or a hydraulic crushing hammer.
Further, the feeding device in the step S3 includes a loader and a scraper chain conveyor.
Compared with the prior art, the invention has the advantages and positive effects that:
according to the invention, the construction waste is subjected to graded treatment operation by adopting each process, so that various materials such as metal materials, combustible materials, soil, recycled aggregate and the like are finally obtained, the construction waste is recycled to the greatest extent by classifying and recycling various materials, the resource waste is avoided, the treatment cost of the construction waste is reduced, meanwhile, the pollution to the soil and underground water system after the construction waste is backfilled is avoided, the requirement of environmental protection is met, and the convenience is brought to the treatment work of the construction waste.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived from the embodiments of the present invention by a person skilled in the art without any creative effort, should be included in the protection scope of the present invention.
As shown in fig. 1, the embodiment discloses a construction waste treatment method, which includes the following steps:
s1, pre-sorting the construction waste manually or/and by an excavator, and selecting out overlimit large aggregates, large-size metals and large-size combustible substances in the construction waste; the ultralimit large aggregate is a material with the maximum external dimension larger than that of rear-end equipment, in particular to the maximum dimension aggregate allowed to enter a feeding port of a jaw crusher, such as the aggregate with the dimension larger than 600-700 mm;
s2, crushing the oversized large aggregate by using a hydraulic shear of a digging machine or a hydraulic crushing hammer to obtain a primary crushed material;
s3, conveying the residual construction waste and the primarily crushed materials after manual or/and excavator screening to a stepped bar pre-screening machine in a manner of combining a loader and a chain plate conveyor for primary screening operation, and respectively screening out flexible combustible materials, oversize large aggregates and undersize mixtures; the chain plate machine is adopted for feeding, so that the front end feeding height can be reduced, and meanwhile, the chain plate machine can be matched with a loader for feeding, and certain operation cost can be saved compared with the mode that the excavator is directly adopted for feeding;
adopt ladder stick bar screen (ing) machine in advance to separate thick reposition of redundant personnel, at first it can avoid being less than the material of the broken discharge gate size of jaw or need not to carry out the material of thick brokenly and get into jaw crusher, can full play jaw crusher's crushing efficiency, its front end raw materials feeding volume that can increase jaw crusher simultaneously to promote the productivity of whole strip production line: secondly, the method can remove large-size flexible sundries which are pre-sorted and missed to be sorted at the front end, avoid reducing the service performance of rear-end equipment when the flexible sundries enter the rear-end equipment, and simultaneously avoid increasing the impurity removal difficulty in subsequent operation after the flexible sundries are crushed so as to reduce the purity of a final product; in addition, the jaw crusher can prevent a large amount of sand from entering the jaw crusher to cause scouring and abrasion on the jaw crusher and rear-end equipment, and the service life of the equipment and vulnerable parts can be prolonged.
If the pre-screening machine is replaced by a screening machine (an upper-layer multi-step needle-shaped cantilever bar screen and a lower-layer steel wire woven net) similar to a Kaiser heavy screen, although the functions of coarse separation and soil removal can be realized at one time, the lower-layer net is extremely easy to block holes, and needs to be frequently stopped and cleaned, so that the production continuity and the production capacity are seriously influenced.
S4, feeding the undersize mixture into a first magnetic separator for magnetic separation, and feeding the rest materials into a soil removal drum sieve for screening after a first metal material is selected to obtain undersize soil and oversize sorted materials;
adopt the drum sieve as the soil removal sieve can prevent that light thing stifled hole, simultaneously if the moisture content is higher, also easy stifled hole of pan feeding section screen cloth needs the configuration to clean the round brush in order to clear up the sieve mesh in time. The scattered metal in the supplied materials needs to be removed before soil removal, so that scattered disassembled reinforcing steel bars, iron wires and the like can be prevented from being hung and clamped on the sieve pores to block the sieve pores, and the frequency of stopping machine for cleaning is reduced.
S5, performing air separation operation on the oversize separated materials by using an air separator to obtain heavy materials and light materials, and separating the heavy materials to obtain second metal materials, large-size aggregates and first combustible impurities;
s6, sorting out second combustible impurities and third metal materials from the oversize large aggregates, and feeding the remaining materials in the oversize large aggregates into a jaw crusher for crushing to obtain secondary crushed materials;
s7, feeding the secondary crushed materials into a second magnetic separator for magnetic separation operation, feeding the remaining materials into a multi-layer mesh grading sieve for screening operation after a fourth metal material is selected, and respectively obtaining 0-5 mm regenerated aggregate, 5-10 mm regenerated aggregate, 10-25 mm regenerated aggregate and large-particle regenerated aggregate;
s8, feeding large-particle recycled aggregate and large-size aggregate into a reaction crusher for crushing, and feeding the crushed materials into a multi-layer mesh classifying screen again for screening;
s9, recycling the large-size metal, the first metal material, the second metal material, the third metal material and the fourth metal material; incinerating and recycling large-size combustible materials, flexible combustible materials, first combustible sundries, second combustible sundries and light materials; backfilling the undersize soil for utilization; 0-5 mm of recycled aggregate, 5-10 mm of recycled aggregate and 10-25 mm of recycled aggregate are produced and recycled.
The recycled aggregate can be used for manufacturing recycled baking-free bricks and kerbs and for backfilling structures such as foundations, roadbeds, base layers, pavements and the like, or used as superior aggregate.
The particle size class of the final product can be adjusted according to the terminal resource utilization requirement, a 3-layer mesh classifying screen is usually adopted, 4 materials can be produced, downward compatibility can be realized (for example, only 3 or 2 materials need to be produced), and the particle size of each level of materials is controlled by replacing a screen with different apertures.
According to the invention, the construction waste is subjected to graded treatment operation by adopting each process, so that various materials such as metal materials, combustible materials, soil, recycled aggregate and the like are finally obtained, the construction waste is recycled to the greatest extent by classifying and recycling various materials, the resource waste is avoided, the treatment cost of the construction waste is reduced, meanwhile, the pollution to the soil and underground water system after the construction waste is backfilled is avoided, the requirement of environmental protection is met, and the convenience is brought to the treatment work of the construction waste.