CN113066241A - Integrated polymorphic material management method and device - Google Patents
Integrated polymorphic material management method and device Download PDFInfo
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- CN113066241A CN113066241A CN202110301064.5A CN202110301064A CN113066241A CN 113066241 A CN113066241 A CN 113066241A CN 202110301064 A CN202110301064 A CN 202110301064A CN 113066241 A CN113066241 A CN 113066241A
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- 239000000463 material Substances 0.000 title claims abstract description 188
- 238000007726 management method Methods 0.000 title claims abstract description 134
- 238000003860 storage Methods 0.000 claims abstract description 100
- 238000012795 verification Methods 0.000 claims abstract description 27
- 238000004891 communication Methods 0.000 claims abstract description 22
- 230000002093 peripheral effect Effects 0.000 claims abstract description 18
- 238000005303 weighing Methods 0.000 claims description 52
- 230000001360 synchronised effect Effects 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 6
- 230000002159 abnormal effect Effects 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims description 3
- 230000002452 interceptive effect Effects 0.000 claims description 2
- 238000013500 data storage Methods 0.000 claims 1
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- 239000002184 metal Substances 0.000 description 7
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- G07G—REGISTERING THE RECEIPT OF CASH, VALUABLES, OR TOKENS
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- G07G1/0036—Checkout procedures
- G07G1/0045—Checkout procedures with a code reader for reading of an identifying code of the article to be registered, e.g. barcode reader or radio-frequency identity [RFID] reader
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Abstract
The invention discloses an integrated polymorphic material management method, which comprises the following steps: and step S1: the replenishment person swipes a card on the peripheral system; and step S2: after reading the information of the replenishment person card number, the card reading identification module transmits the information to a host system; and step S3: the host system receives the information of the replenishment person in the step S2 and verifies the employee information; and step S4: if the goods replenishment identity is verified in the step S3, the storage management subsystem of the peripheral system is started, and the goods channel door lock is opened; if the verification fails, returning verification failure information to the peripheral system through the wireless communication module, and broadcasting the information without permission by a broadcasting subsystem in the peripheral system; and step S5: the replenishing person replenishes the equipment with materials; and step S6: the material-picking person carries out material-picking operation on the storage management subsystem; and step S7: performing corresponding operation according to the options of the storage management subsystem; and step S8: the host system compares the preset inventory warning value information, and the equipment carries out voice broadcast early warning.
Description
Technical Field
The invention belongs to the field of warehouse management, and particularly relates to an integrated polymorphic material management method and device.
Background
With the improvement of social informatization degree, digital and paperless management permeates into the aspects of enterprise development, great help is brought to the improvement of enterprise management and production efficiency, and more manufacturing industries select various intelligent devices and systems to improve the efficiency of storage management, control and statistics of warehouse entry and exit information of materials in the production process of enterprises, such as intelligent storage cabinets and the like. However, the existing intelligent storage cabinet mostly uses a structural design scheme of a control and storage integrated lattice type storage cabinet, the device form limits the manageable material quantity and material type, the management requirements of dispersed factory field processes, various material types, different material forms and huge quantity cannot be met, and the dispersed deployment and storage management of materials cannot be realized.
Disclosure of Invention
The invention provides an integrated polymorphic material management method and device, and solves the problems.
In order to solve the above problems, the technical scheme provided by the invention is as follows: the integrated polymorphic material management method comprises the following steps:
and step S1: the replenishment person swipes a card on the peripheral system, and the replenishment identity is verified through the card reading identification module;
and step S2: after the card reading identification module reads the information of the replenishment person card number, the information is transmitted to a host system through a wireless transmission module;
and step S3: the host system receives the information of the replenishment person in the step S2, compares the information of the replenishment person with the information of the database in the local storage system, and verifies the information of the staff;
and step S4: if the goods replenishment identity is verified in the step S3, the storage management subsystem of the peripheral system is started, and the goods channel door lock is opened; if the verification fails, returning verification failure information to the peripheral system through the wireless communication module, and broadcasting the information without permission by a broadcasting subsystem in the peripheral system;
and step S5: the replenishment person replenishes the equipment with materials, the stock is increased, and the stock quantity is synchronized to the host system through a wireless signal;
and step S6: the material-picking person carries out material-picking operation on the storage management subsystem;
and step S7: and performing corresponding operation according to the options of the storage management subsystem.
And step S8: all operation information and transaction records of an operator are recorded in the host system, the host system compares the operation information and the transaction records according to the preset inventory warning value information, and when the inventory warning value is reached, the equipment broadcasts by voice to warn that the inventory reaches a threshold value.
Further, the operators include a restocker and a material requisitioner.
Further, the storage management subsystem includes, but is not limited to, the following systems: the system comprises a grid type storage management subsystem, a weighing type storage management subsystem, a rotary type storage management subsystem, a shelf type storage management subsystem, an RFID radio frequency storage management subsystem, an independent weighing metering type management subsystem and the like.
Further, when the storage management subsystem in the step S7 is a lattice storage management subsystem, the following steps are performed:
and step S71: performing steps S1 to S4; the replenishing person in the step is changed into a material receiving person;
and step S72: when the identity verification in the step S4 is successful, a first lighting module in the lattice type storage management subsystem works to enable a lighting lamp of the material receiving cargo channel to be on;
and step S73: after the material getting channel is opened, the material getting person selects the planned material getting;
and step S74: when the lower computer module detects that the door of the material receiving goods channel is closed, all stock deductions in the goods channel are started, and information is synchronized to the host computer system.
Further, in the scheme, when the storage management subsystem is a lattice type storage management subsystem, 1 or more commodities can be stored in each lattice, but by default, all commodities in each corresponding lattice can be completely taken out when each door is opened.
Further, when the storage management subsystem in the step S7 is a weighing-type storage management subsystem, the following steps are performed:
and step S75: performing steps S1 to S4; the replenishing person in the step is changed into a material receiving person;
and step S76: when the identity verification in the step S4 is successful, a second lighting module in the lattice type storage management subsystem works to enable a lighting lamp of the material receiving cargo channel to be on;
and step S77: after the material receiving channel is opened, the weighing system starts to work and starts to carry out initial weighing, and a material receiver selects a plan to receive materials;
and step S78: when the lower computer module detects that the door of the material receiving channel is closed, the weighing system works again at the beginning and the end for weighing, the quantity of the materials to be received (the weight of initial weighing-the weight of final weighing)/the single weight of the commodity) is calculated through the weighing system, and at the moment, in the material receiving channel with the changed weight, the quantity receiving result is deducted from the stock and information is synchronized to the host system.
Further, when the storage management subsystem in the step S7 is a rotary storage management subsystem, the following steps are performed:
and step S79: performing steps S1 to S4; the replenishing person in the step is changed into a material receiving person;
and step S80: when the identity verification in the step S4 is successful, a third lighting module in the rotary storage management subsystem works to enable a lighting lamp of the material receiving cargo channel to be on;
and step S81: the material taker selects a plan to take the material; at the moment, the rotary system receives the coordinates and the angle of the corresponding goods channel of the material through plan, the transmission system works to enable the rotary grid to reach the goods-receiving opening, the material-receiving person receives the material, after the door is closed, the lower computer detects that the door is closed, all stock deduction in the goods channel is started, and information is synchronized to the host system;
further, when the stowage management subsystem is a rotary stowage management subsystem, 1 or more items may be stored in each rotary compartment, but by default, all items in each compartment are fully retrieved for each door that is opened. The rotating grid in the rotary storage management subsystem is the same as the grid in the grid-type storage management subsystem in nature, and the grid machine is structurally represented in a rotating shaft mode.
Further, when the storage management subsystem in the step S7 is a shelf-type storage management subsystem, the person who receives the material does not need to perform any authority verification operation, and directly receives the material, places the empty material box with the RFID tag attached thereto in the RFID detection area at the top of the shelf, and when the material box is read, deducts the stock of the whole box and synchronizes information to the host system;
furthermore, an RFID reader-writer at the top of the goods shelf reads the label on the material box through an RFID radio frequency identification signal, so that the specific material box is positioned. Because the inventory of the material box only has two states of 0 and replenishment capacity, when the whole box of materials is used up, the material box is placed on the top of the goods shelf for identification.
Further, when the storage management subsystem in the step S7 is an RFID radio frequency storage management subsystem, the following steps are performed:
and step S82: performing steps S1 to S4; the replenishing person in the step is changed into a material receiving person;
and step S83: when the identity verification in the step S4 is successful, a fourth lighting module in the RFID radio frequency storage management subsystem works to enable a lighting lamp of the material receiving channel to be on and the material receiving channel to be opened;
and step S84: after a material receiving person receives the required materials, a material receiving goods channel is closed, a radio frequency reader-writer is started to scan at the moment, the quantity and the type of the materials discharged from the warehouse are determined by identifying the ultrahigh frequency signal of the RFID label and comparing the quantity and the types of the materials in the cabinet before and after the material receiving goods channel is opened and closed, and the quantity and the types of the materials are deducted from the warehouse and are synchronously sent to a host system;
each commodity is pasted with an RFID label written with commodity information through an RFID printer, an RFID reader-writer is arranged in the cabinet, the RFID label of the commodity in the cabinet can be scanned in real time after the cabinet door is opened, the commodities before and after the door is closed can be compared after the cabinet door is closed, the difference value is the taken material, and the inventory information of the part can be deducted.
Further, when the stock management subsystem in the step S7 is an independent weighing and metering type management subsystem, the following steps are performed:
and step S85: performing steps S1 to S4; the replenishing person in the step is changed into a material receiving person;
and step S86: when the identity verification in the step S4 is successful, a fifth lighting module in the independent weighing metering type management subsystem works to enable a lighting lamp of the material receiving channel to be on and the material receiving channel to be opened;
and step S87: a material receiving person selects any material, and the material and a container thereof are all placed in an independent weighing device (a device with a high-precision weighing sensor), and at the moment, the weighing device records the stock quantity before material receiving;
and step S88: the method comprises the steps that a material fetching person takes out materials to be fetched, all the remaining materials and containers of the remaining materials are placed in independent weighing devices, the weighing devices calculate the stock quantity after the material fetching quantity (stock quantity-material fetching quantity) is sampled by a material fetching sensor, the difference value between the front and the back of the material fetching is the material fetching quantity, meanwhile, an image recognition system takes pictures of the materials before and after the material fetching begins, the situation that abnormal operation is not conducted at the moment is determined, other materials are placed to enter, the stock is deducted, and information is synchronized to a host system.
Further, the host system consists of an upper computer module and a lower computer module, the upper computer module is an industrial personal computer, and the industrial personal computer is provided with a USB port, a communication module and a power supply module and is connected with an external device through the USB port; the communication module is arranged in the industrial personal computer; the power supply module supplies power to the host system; and the lower computer module is in interactive communication with the peripheral system.
Compared with the prior art, the intelligent cabinet has the beneficial effects that by adopting the scheme, the defects that the existing intelligent cabinet is single in management mode, low in efficiency, incapable of centralized management and dispersedly deployed can be overcome; the centralized intelligent cabinet has the advantages that the number of devices which can be cascaded and managed is too small (generally not more than 20), the types of the devices which can be cascaded are single, the problems of limiting the space position of the cascaded auxiliary device and the like are solved, the materials can be dispersedly managed and are distributed on a use site, the repeated distance and time from a station to a utilization point are saved, the production and management efficiency of an enterprise is greatly improved, meanwhile, unnecessary cost is saved, and all stored information can be intensively displayed and counted on one terminal.
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For a clearer explanation of the embodiments or technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the invention, and it is obvious for a person skilled in the art that other drawings can be obtained from the drawings without creative efforts.
FIG. 1 is a schematic flow diagram of the present invention;
FIG. 2 is a schematic view of a lattice storage shelf of the present invention;
FIG. 3 is a second schematic view of the lattice type storage rack of the present invention;
FIG. 4 is a schematic view of a weighing storage rack of the present invention;
FIG. 5 is a second schematic view of the weighing storage rack of the present invention.
Detailed Description
In order to facilitate an understanding of the invention, the invention is described in more detail below with reference to the accompanying drawings and specific examples. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The use of the terms "fixed," "integrally formed," "left," "right," and the like in this specification is for illustrative purposes only, and elements having similar structures are designated by the same reference numerals in the figures.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
As shown in fig. 1-5, one embodiment of the present invention is: the integrated polymorphic material management method comprises the following steps:
and step S1: the replenishment person swipes a card on the peripheral system, and the replenishment identity is verified through the card reading identification module;
and step S2: after the card reading identification module reads the information of the replenishment person card number, the information is transmitted to a host system through a wireless transmission module;
and step S3: the host system receives the information of the replenishment person in the step S2, compares the information of the replenishment person with the information of the database in the local storage system, and verifies the information of the staff;
and step S4: if the goods replenishment identity is verified in the step S3, the storage management subsystem of the peripheral system is started, and the goods channel door lock is opened; if the verification fails, returning verification failure information to the peripheral system through the wireless communication module, and broadcasting the information without permission by a broadcasting subsystem in the peripheral system;
and step S5: the replenishment person replenishes the equipment with materials, the stock is increased, and the stock quantity is synchronized to the host system through a wireless signal;
and step S6: the material-picking person carries out material-picking operation on the storage management subsystem;
and step S7: and performing corresponding operation according to the options of the storage management subsystem.
And step S8: all operation information and transaction records of an operator are recorded in the host system, the host system compares the operation information and the transaction records according to the preset inventory warning value information, and when the inventory warning value is reached, the equipment broadcasts by voice to warn that the inventory reaches a threshold value.
Further, the operators include a restocker and a material requisitioner.
Further, the storage management subsystem includes, but is not limited to, the following systems: the system comprises a grid type storage management subsystem, a weighing type storage management subsystem, a rotary type storage management subsystem, a shelf type storage management subsystem, an RFID radio frequency storage management subsystem, an independent weighing metering type management subsystem and the like.
Further, when the storage management subsystem in the step S7 is a lattice storage management subsystem, the following steps are performed:
and step S71: performing steps S1 to S4; the replenishing person in the step is changed into a material receiving person;
and step S72: when the identity verification in the step S4 is successful, a first lighting module in the lattice type storage management subsystem works to enable a lighting lamp of the material receiving cargo channel to be on;
and step S73: after the material getting channel is opened, the material getting person selects the planned material getting;
and step S74: when the lower computer module detects that the door of the material receiving goods channel is closed, all stock deductions in the goods channel are started, and information is synchronized to the host computer system.
Further, when the storage management subsystem in the step S7 is a weighing-type storage management subsystem, the following steps are performed:
and step S75: performing steps S1 to S4; the replenishing person in the step is changed into a material receiving person;
and step S76: when the identity verification in the step S4 is successful, a second lighting module in the lattice type storage management subsystem works to enable a lighting lamp of the material receiving cargo channel to be on;
and step S77: after the material receiving channel is opened, the weighing system starts to work and starts to carry out initial weighing, and a material receiver selects a plan to receive materials;
and step S78: when the lower computer module detects that the door of the material receiving channel is closed, the weighing system works again at the beginning and the end for weighing, the quantity of the materials to be received (the weight of initial weighing-the weight of final weighing)/the single weight of the commodity) is calculated through the weighing system, and at the moment, in the material receiving channel with the changed weight, the quantity receiving result is deducted from the stock and information is synchronized to the host system.
Further, when the storage management subsystem in the step S7 is a rotary storage management subsystem, the following steps are performed:
and step S79: performing steps S1 to S4; the replenishing person in the step is changed into a material receiving person;
and step S80: when the identity verification in the step S4 is successful, a third lighting module in the rotary storage management subsystem works to enable a lighting lamp of the material receiving cargo channel to be on;
and step S81: the material taker selects a plan to take the material; at the moment, the rotary system receives the coordinates and the angle of the corresponding goods channel of the material through plan, the transmission system works to enable the rotary grid to reach the goods-receiving opening, the material-receiving person receives the material, after the door is closed, the lower computer detects that the door is closed, all stock deduction in the goods channel is started, and information is synchronized to the host system;
further, when the storage management subsystem in the step S7 is a shelf-type storage management subsystem, the person who receives the material does not need to perform any authority verification operation, and directly receives the material, places the empty material box with the RFID tag attached thereto in the RFID detection area at the top of the shelf, and when the material box is read, deducts the stock of the whole box and synchronizes information to the host system;
further, when the storage management subsystem in the step S7 is an RFID radio frequency storage management subsystem, the following steps are performed:
and step S82: performing steps S1 to S4; the replenishing person in the step is changed into a material receiving person;
and step S83: when the identity verification in the step S4 is successful, a fourth lighting module in the RFID radio frequency storage management subsystem works to enable a lighting lamp of the material receiving channel to be on and the material receiving channel to be opened;
and step S84: after a material receiving person receives the required materials, a material receiving goods channel is closed, a radio frequency reader-writer is started to scan at the moment, the quantity and the type of the materials discharged from the warehouse are determined by identifying the ultrahigh frequency signal of the RFID label and comparing the quantity and the types of the materials in the cabinet before and after the material receiving goods channel is opened and closed, and the quantity and the types of the materials are deducted from the warehouse and are synchronously sent to a host system;
further, when the stock management subsystem in the step S7 is an independent weighing and metering type management subsystem, the following steps are performed:
and step S85: performing steps S1 to S4; the replenishing person in the step is changed into a material receiving person;
and step S86: when the identity verification in the step S4 is successful, a fifth lighting module in the independent weighing metering type management subsystem works to enable a lighting lamp of the material receiving channel to be on and the material receiving channel to be opened;
and step S87: a material receiving person selects any material, and the material and a container thereof are all placed in an independent weighing device (a device with a high-precision weighing sensor), and at the moment, the weighing device records the stock quantity before material receiving;
and step S88: the method comprises the steps that a material fetching person takes out materials to be fetched, all the remaining materials and containers of the remaining materials are placed in independent weighing devices, the weighing devices calculate the stock quantity after the material fetching quantity (stock quantity-material fetching quantity) is sampled by a material fetching sensor, the difference value between the front and the back of the material fetching is the material fetching quantity, meanwhile, an image recognition system takes pictures of the materials before and after the material fetching begins, the situation that abnormal operation is not conducted at the moment is determined, other materials are placed to enter, the stock is deducted, and information is synchronized to a host system.
Further, the host system is composed of an upper computer module and a lower computer module, and the upper computer module is in communication connection with the lower computer module through a serial port; the upper computer module is an industrial personal computer which is provided with a USB port and a main serial port; connecting the upper computer module with a peripheral system through a USB port;
the lower computer module is provided with an auxiliary serial port, a wireless communication module and a power supply module; the wireless communication module is arranged in the lower computer module; the power supply module supplies power to the lower computer module, and the upper computer module is in communication connection with the lower computer module through the main serial port and the auxiliary serial port.
Further, the main serial port and the auxiliary serial port are 485 serial ports.
Further, categories of peripheral systems include, but are not limited to: the binocular camera for realizing the face recognition function, the two-dimensional code bar scanner for realizing the bar code recognition recording of the one-dimensional code two-dimensional code and the like, the RFID reader for realizing the radio frequency recognition and the scanning of the RFID, the capacitive touch display screen for providing information display and information input, and the flash for recording and storing the data.
The auxiliary system is composed of a plurality of storage management subsystems, including but not limited to the following subsystems: the system comprises a grid type storage management subsystem, a weighing type storage management subsystem, a rotary type storage management subsystem, a shelf type storage management subsystem, an RFID radio frequency storage management subsystem, an independent weighing metering type management subsystem and the like. Wherein each of the different subsystems is configured as follows:
lattice type storage management subsystem:
the intelligent control system comprises a metal plate structure main body, a ZigBee wireless communication module, a 485 serial port communication module, a power supply module, a first lighting module and a lock control system;
weighing type storing management subsystem:
the intelligent weighing system comprises a metal plate structure main body, a ZigBee wireless communication module, a 485 serial port communication module, a power supply module, a second lighting module, a lock control system and a weighing system;
the rotary storage management subsystem comprises:
the intelligent control system comprises a metal plate structure main body, a ZigBee wireless communication module, a 485 serial port communication module, a power supply module, a third lighting module, a lock control system and a transmission system;
shelf type storage management subsystem:
the shelf metal plate structure comprises a shelf metal plate structure main body, a ZigBee wireless communication module, a power supply module and an RFID (radio frequency identification) system;
RFID radio frequency storing management subsystem:
the intelligent control system comprises a metal plate structure main body, a ZigBee wireless communication module, an RFID radio frequency identification system, a power supply module, a fourth lighting module and a lock control system;
an independent weight metering management subsystem:
the intelligent weighing system comprises a metal plate structure main body, a ZigBee wireless communication module, an image recognition system, a power supply module, a fifth lighting module, a lock control system and a high-precision weighing sensor;
the working method and the process of the whole system are as follows:
the materials to be managed are respectively placed in different subsystems to be stored according to the size, appearance and attributes of the materials, the inventory data of the materials are transmitted to a unified host system through ZigBee wireless signals, the host system transmits the inventory data and the material types of the subsystems to a cloud server through 4G signals, and all data can be checked by using a software system with a BS framework.
Compared with the prior art, the intelligent cabinet has the advantages that by adopting the scheme, the problems that the number of devices which can be cascaded and managed by the centralized intelligent cabinet is too small (generally not more than 20 devices), the types of the devices which can be cascaded are single, the spatial position of the cascaded auxiliary device is limited and the like can be solved, the dispersed management of materials can be realized, the materials can be distributed on a use site, the repeated distance and time from a station to a utilization point are saved, the production and management efficiency of an enterprise is greatly improved, meanwhile, unnecessary cost is saved, and all stored information can be intensively displayed and counted on one terminal.
A management mode of device form of host integrated management + peripheral system integrated integration is disclosed, wherein the form and number of peripheral devices of the host system are not limited in the present application, the form and number of cascades of the slave subsystem are also not limited in the present application, and any method using the system structure and storage management method described in the present application is within the protection scope of the present application.
The technical features mentioned above are combined with each other to form various embodiments which are not listed above, and all of them are regarded as the scope of the present invention described in the specification; also, modifications and variations may be suggested to those skilled in the art in light of the above teachings, and it is intended to cover all such modifications and variations as fall within the true spirit and scope of the invention as defined by the appended claims.
Claims (9)
1. The integrated polymorphic material management method is characterized by comprising the following steps:
and step S1: the replenishment person carries out identity recognition on an external system;
and step S2: transmitting the identity information of the replenishment persons to a host system;
and step S3: the host system receives the information of the replenishment person, compares the information of the replenishment person with the information of the database in the data storage module, and verifies the identity information of the replenishment person;
and step S4: if the goods replenishing person is verified to be the identity of the goods replenishing person, the storage management subsystem is started, the lock control system is started, and the goods channel door lock is opened; if the verification fails, returning verification failure information to the broadcasting subsystem;
and step S5: if the verification in the step S4 is successful, the replenishment person supplements the goods shelf with the materials, and the stock is increased and synchronized to the host system;
and step S6: the material-picking person picks materials on the storage management subsystem;
and step S7: selecting a storage management subsystem for operation;
and step S8: and the host system carries out voice broadcast according to the inventory warning value information pair when the inventory warning value is reached.
2. The integrated polymorphic material management method according to claim 1, wherein the storage management subsystem of the auxiliary system comprises the following systems: the system comprises a grid type storage management subsystem, a weighing type storage management subsystem, a rotary type storage management subsystem, a shelf type storage management subsystem, an RFID radio frequency storage management subsystem and an independent weighing metering type management subsystem.
3. The integrated polymorphic material management method according to claim 1, wherein when the storage management subsystem in the step S7 is a lattice storage management subsystem, the following steps are performed:
and step S71: performing steps S1 to S4; the replenishing person in the step is changed into a material receiving person;
and step S72: when the identity verification in the step S4 is successful, a first lighting module in the lattice type storage management subsystem works to enable a lighting lamp of the goods channel to be lighted;
and step S73: starting the first locking system, opening the goods channel door, selecting a planned material getting by a material getting person, leaving the goods channel by the material getting person after the material getting is finished, starting the first locking system again, and closing the goods channel door;
and step S74: when the lower computer module detects that the door of the cargo channel is closed, all stock deduction in the cargo channel is started, and information is synchronized to the host computer system.
4. The integrated polymorphic material management method according to claim 1, wherein when the storage management subsystem in the step S7 is a weight-based storage management subsystem, the following steps are performed:
and step S75: performing steps S1 to S4; the replenishing person in the step is changed into a material receiving person;
and step S76: when the identity verification in the step S4 is successful, a second lighting module in the weighing type storage management subsystem works to enable a material receiving channel lighting lamp to be on;
and step S77: starting a second lock control system, opening a cargo passage door, starting an initial weighing work by a weighing system, and selecting a plan to take materials by a material taker; after the material is picked up, the person picking up the material leaves the goods way, the second lock control system is started again, and the goods way door is closed;
and step S78: when the lower computer module detects that the door of the goods channel is closed, the weighing system works again, the weighing system weighs at the beginning and the end, the quantity of the materials to be received is calculated through the weighing system, and at the moment, in the goods channel with the changed weight, the quantity receiving result is deducted from the stock and information is synchronized to the host system.
5. The integrated polymorphic material management method of claim 1, wherein when the storage management subsystem in step S7 is a rotary storage management subsystem, the following steps are performed:
and step S79: performing steps S1 to S4; the replenishing person in the step is changed into a material receiving person;
and step S80: when the identity verification in the step S4 is successful, a third lighting module in the rotary storage management subsystem works to enable a cargo path lighting lamp to be on; the third lock control system is started, the goods passage door is opened,
and step S81: the material taker selects a plan to take the material; at the moment, the transmission system carries out rotation work through coordinates and angles of a goods channel corresponding to the planned material receiving position, so that the rotating grid is rotated to the goods channel position, the material receiving person receives the material, the third lock control system is started again, and the goods channel door is closed; and the lower computer detects that the goods way door is in a closed state, starts all stock deduction in the goods way and synchronizes information to the host computer system.
6. The integrated polymorphic material management method according to claim 1, wherein when the storage management subsystem in the step S7 is a shelf-type storage management subsystem, the empty material box with the RFID tag attached thereto is placed in the RFID detection area at the top of the shelf after being directly picked up without any authority verification operation by the material receiver; when the material box is read, the stock of the whole box is deducted, and the information is synchronized to the host system.
7. The integrated polymorphic material management method according to claim 1, wherein when the storage management subsystem in the step S7 is an RFID radio frequency storage management subsystem, the following steps are performed:
and step S82: performing steps S1 to S4; the replenishing person in the step is changed into a material receiving person;
and step S83: when the identity verification in the step S4 is successful, a fourth lighting module in the RFID radio frequency storage management subsystem works to enable a cargo way lighting lamp to be on, a fourth lock control system works, and a cargo way door is opened;
and step S84: and after the material receiver receives the required materials, the fourth lock control system works again, the goods channel is closed, at the moment, a radio frequency reader-writer in the RFID radio frequency storage management subsystem starts scanning, the quantity and the type of the materials discharged from the warehouse are determined by identifying the ultrahigh frequency signal of the RFID tag and comparing the quantity and the types of the materials in the cabinet before and after the door of the goods channel is opened and closed, and the quantity and the types of the materials are deducted from the warehouse and are synchronously sent to the host system.
8. The integrated polymorphic material management method of claim 1, wherein when the storage management subsystem in step S7 is an independent weight-metering management subsystem, the following steps are performed:
and step S85: performing steps S1 to S4; the replenishing person in the step is changed into a material receiving person;
and step S86: when the identity verification in the step S4 is successful, a fifth lighting module in the independent weighing and metering type management subsystem works to enable a cargo way lighting lamp to be on, a fifth lock control system works, and a cargo way door is opened;
and step S87: the material taking person selects any material, and the material and the containing container thereof are all placed in an independent weighing device, and the weighing device samples the stock quantity before material taking;
and step S88: the material fetching person takes out the materials to be fetched, and puts all the rest materials and the containing containers thereof in independent weighing devices, at the moment, the weighing devices sample the stock quantity after fetching the materials, the difference value before and after fetching the materials is the fetching quantity, simultaneously, the image recognition system takes a picture of the materials before and after fetching the materials again, determines that abnormal operation is not performed at the moment, places other materials to enter, deducts the stock and synchronizes information to the host system.
9. The integrated polymorphic material management method according to any one of claims 1 to 8, wherein the host system is composed of an upper computer module and a lower computer module, the upper computer module is an industrial personal computer, and the industrial personal computer is provided with a USB port, a communication module and a power supply module and is connected with an external device through the USB port; the communication module is arranged in the industrial personal computer; the power supply module supplies power to the host system; and the lower computer module is in interactive communication with the peripheral system.
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