CN113059413B - Automobile wheel hub makes surface treatment processing machinery - Google Patents
Automobile wheel hub makes surface treatment processing machinery Download PDFInfo
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- CN113059413B CN113059413B CN202110344615.6A CN202110344615A CN113059413B CN 113059413 B CN113059413 B CN 113059413B CN 202110344615 A CN202110344615 A CN 202110344615A CN 113059413 B CN113059413 B CN 113059413B
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- 238000004381 surface treatment Methods 0.000 title claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 38
- 238000004519 manufacturing process Methods 0.000 claims abstract description 15
- 230000008878 coupling Effects 0.000 claims description 7
- 238000010168 coupling process Methods 0.000 claims description 7
- 238000005859 coupling reaction Methods 0.000 claims description 7
- 238000005498 polishing Methods 0.000 claims 9
- 230000002146 bilateral effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 12
- 230000008569 process Effects 0.000 abstract description 6
- 238000003825 pressing Methods 0.000 abstract description 4
- 238000009434 installation Methods 0.000 description 4
- 230000005484 gravity Effects 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
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- 238000005495 investment casting Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/36—Single-purpose machines or devices
- B24B5/44—Single-purpose machines or devices for grinding rims of vehicle wheels, e.g. for bicycles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0092—Grinding attachments for lathes or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/35—Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
本发明提供了一种汽车轮毂制造表面处理加工机械,包括工作台、夹持转动机构以及表面打磨机构。本发明可以解决汽车轮毂制造表面处理加工过程中所存在的以下难题:a.汽车轮毂在浇筑成型后,其表面会有许多毛刺,并不光滑平整,导致其不能直接使用,需要对表面进行打磨,传统的打磨方式是人工砂轮进行打磨,需要人工进行按压固定,费时费力,导致打磨效率低,工作强度大;b.目前现有的打磨装置打磨时对轮毂内外侧壁分步进行打磨,未能实现同时对轮毂内外壁进行打磨,由于打磨前需要对轮毂进行固定,而分步进行打磨就需要两次对轮毂固定,工作强度大。
The invention provides a surface treatment and processing machine for manufacturing an automobile wheel hub, which comprises a worktable, a clamping and rotating mechanism and a surface grinding mechanism. The invention can solve the following problems in the surface treatment process of automobile wheel manufacturing: a. After the automobile wheel is cast and formed, its surface will have many burrs, which are not smooth and flat, so that it cannot be used directly, and the surface needs to be polished , The traditional grinding method is artificial grinding wheel grinding, which requires manual pressing and fixing, which is time-consuming and labor-intensive, resulting in low grinding efficiency and high work intensity; b. At present, the existing grinding device grinds the inner and outer side walls of the hub in steps, which is not easy to achieve. The inner and outer walls of the wheel hub can be ground at the same time. Since the wheel hub needs to be fixed before grinding, the wheel hub needs to be fixed twice for step-by-step grinding, and the work intensity is high.
Description
技术领域technical field
本发明涉及汽车轮毂制造技术领域,具体涉及一种汽车轮毂制造表面处理加工机械。The invention relates to the technical field of automobile wheel hub manufacturing, in particular to a surface treatment processing machine for automobile wheel hub manufacturing.
背景技术Background technique
轮毂是轮胎内廓轮钢通过立柱连接的轮芯旋转部分,即支撑轮胎的中心装在轴上的金属部件,又叫轮圈、钢圈、轱辘、胎铃,轮毂根据直径、宽度、成型方式、材料不同种类繁多。铝合金轮毂的制造方法有三种:重力铸造、锻造、低压精密铸造,其中重力铸造法是利用重力把铝合金溶液浇注到模具内,成形后经车床处理打磨,即可完成生产。The wheel hub is the rotating part of the wheel core connected by the inner profile of the tire through the column, that is, the metal part that supports the center of the tire and is mounted on the shaft, also known as the wheel rim, steel ring, wheel, tire bell. , There are many different kinds of materials. There are three manufacturing methods for aluminum alloy wheels: gravity casting, forging, and low-pressure precision casting. The gravity casting method uses gravity to pour the aluminum alloy solution into the mold, and after forming, it is processed and polished by a lathe to complete the production.
目前,汽车轮毂制造表面处理加工过程中所存在的以下难题:a.汽车轮毂在浇筑成型后,其表面会有许多毛刺,并不光滑平整,导致其不能直接使用,需要对表面进行打磨,传统的打磨方式是人工砂轮进行打磨,需要人工进行按压固定,费时费力,导致打磨效率低,工作强度大;b.目前现有的打磨装置打磨时对轮毂内外侧壁分步进行打磨,未能实现同时对轮毂内外壁进行打磨,由于打磨前需要对轮毂进行固定,而分步进行打磨就需要两次对轮毂固定,工作强度大。At present, the following problems exist in the surface treatment process of automobile wheel manufacturing: a. After the automobile wheel is poured and formed, its surface will have many burrs, which are not smooth and flat, so that it cannot be used directly, and the surface needs to be polished. Traditional The most common grinding method is artificial grinding wheel grinding, which requires manual pressing and fixing, which is time-consuming and labor-intensive, resulting in low grinding efficiency and high work intensity; b. The current existing grinding device grinds the inner and outer side walls of the hub in steps, which fails to achieve At the same time, the inner and outer walls of the wheel hub are ground. Because the wheel hub needs to be fixed before grinding, and the step-by-step grinding needs to fix the wheel hub twice, the work intensity is high.
发明内容SUMMARY OF THE INVENTION
(一)要解决的技术问题(1) Technical problems to be solved
本发明提供了一种汽车轮毂制造表面处理加工机械,可以解决汽车轮毂制造表面处理加工过程中所存在的以下难题:a.汽车轮毂在浇筑成型后,其表面会有许多毛刺,并不光滑平整,导致其不能直接使用,需要对表面进行打磨,传统的打磨方式是人工砂轮进行打磨,需要人工进行按压固定,费时费力,导致打磨效率低,工作强度大;b.目前现有的打磨装置打磨时对轮毂内外侧壁分步进行打磨,未能实现同时对轮毂内外壁进行打磨,由于打磨前需要对轮毂进行固定,而分步进行打磨就需要两次对轮毂固定,工作强度大。The invention provides an automobile wheel hub manufacturing surface treatment processing machine, which can solve the following problems in the process of automobile wheel hub manufacturing surface treatment processing: a. After the automobile wheel hub is poured and formed, its surface will have many burrs, which are not smooth and flat , so that it cannot be used directly, and the surface needs to be ground. The traditional grinding method is manual grinding, which requires manual pressing and fixing, which is time-consuming and labor-intensive, resulting in low grinding efficiency and high work intensity; b. At present, the existing grinding device is used for grinding. When grinding the inner and outer walls of the hub in steps, it is impossible to grind the inner and outer walls of the hub at the same time. Because the hub needs to be fixed before grinding, and the step-by-step grinding needs to fix the hub twice, and the work intensity is high.
(二)技术方案(2) Technical solutions
为了实现上述目的,本发明采用以下技术方案:一种汽车轮毂制造表面处理加工机械,包括工作台、夹持转动机构以及表面打磨机构,所述的工作台上中部处设置有夹持转动机构,所述夹持转动机构上方以及外侧方向上设置有表面打磨机构,所述表面打磨机构固定安装在工作台上;其中:In order to achieve the above-mentioned purpose, the present invention adopts the following technical solutions: a surface treatment processing machine for the manufacture of automobile wheel hubs, comprising a workbench, a clamping and rotating mechanism and a surface grinding mechanism, and a clamping and rotating mechanism is provided at the upper middle part of the worktable, A surface grinding mechanism is provided above and in the outer direction of the clamping and rotating mechanism, and the surface grinding mechanism is fixedly installed on the workbench; wherein:
所述的夹持转动机构包括旋转盘、转动槽、转动环、夹持支链、夹持槽、限制槽、夹持块、驱动杆、驱动槽、限制块、旋转轴以及转动电机,所述的工作台中部通过轴承安装有竖直的旋转轴,所述旋转轴上端固定安装有旋转盘,所述旋转轴下端通过联轴器与转动电机输出端相连接,所述转动电机通过电机座安装在工作台下端面,所述旋转盘内部开设有环形的转动槽,所述转动槽内通过轴承转动安装有转动环,所述转动环端面沿其中心周向均匀开设有弧形的驱动槽,所述旋转盘上端面沿其中心周向开设有夹持槽,所述夹持槽与转动槽相连通,所述夹持槽内滑动设置有夹持块,所述夹持块下端固定连接有驱动杆,所述驱动杆位于驱动槽内,所述旋转盘内开设有与转动槽相连通的限制槽,所述限制槽位于转动槽下端,且与夹持槽相一一对应,所述驱动杆下端固定连接有限位块,所述限制块滑动设置在限制槽内,所述转动环外侧壁上设置有夹持支链。The clamping and rotating mechanism includes a rotating disk, a rotating groove, a rotating ring, a clamping branch chain, a clamping groove, a restricting groove, a clamping block, a driving rod, a driving groove, a restricting block, a rotating shaft and a rotating motor. The middle part of the worktable is installed with a vertical rotating shaft through a bearing, the upper end of the rotating shaft is fixedly installed with a rotating plate, and the lower end of the rotating shaft is connected with the output end of the rotating motor through a coupling, and the rotating motor is installed through the motor base On the lower end surface of the worktable, an annular rotating groove is opened inside the rotating plate, a rotating ring is installed in the rotating groove through a bearing, and an arc-shaped driving groove is evenly opened on the end surface of the rotating ring along the circumferential direction of its center. The upper end surface of the rotating disk is provided with a clamping groove along the center circumference thereof, the clamping groove is communicated with the rotating groove, a clamping block is slidably arranged in the clamping groove, and the lower end of the clamping block is fixedly connected with a clamping block. A driving rod, the driving rod is located in the driving groove, the rotating disk is provided with a restricting groove that communicates with the rotating groove, the restricting groove is located at the lower end of the rotating groove, and corresponds to the clamping groove one-to-one, the driving The lower end of the rod is fixedly connected with a limiting block, the limiting block is slidably arranged in the limiting groove, and a clamping branch chain is arranged on the outer side wall of the rotating ring.
所述的表面打磨机构包括L型板、外部打磨支链、内打磨块、连接块、支撑杆、滑动块、固定杆、固定块、双轴螺杆、打磨电机以及升降气缸,所述的工作台上端面后侧处固定安装有L型板,所述L型板顶部固定安装有升降气缸,所述升降气缸下端固定连接有固定块,所述固定块下端两侧对称安装有固定杆,所述固定杆下端也固定安装在固定块上,两个所述固定块之间上下对称分布有滑动块,所述滑动块两端均滑动套设在固定杆上,两个所述固定块之间中部处竖直设置有双轴螺杆,所述双轴螺杆下端通过轴承安装在固定块上,所述双轴螺杆上端通过联轴器与打磨电机输出端相连接,所述打磨电机通过电机座安装在固定块上,两个所述滑动块通过螺纹配合方式套设在双轴螺杆上,所述滑动块两端外壁上上下转动安装有支撑杆,所述滑动块两侧方向上对称设置有连接块,上方所述滑动块两端的支撑杆另一端转动安装在连接块上端,下方所述滑动块两端的支撑杆另一端转动安装在连接块下端,所述连接块远离滑动块的端面固定安装有内打磨块,所述内打磨块上端为弧形结构,所述工作台上沿旋转盘外侧方向上设置有外部打磨支链。The surface grinding mechanism includes an L-shaped plate, an external grinding branch chain, an internal grinding block, a connecting block, a support rod, a sliding block, a fixed rod, a fixed block, a double-shaft screw, a grinding motor and a lifting cylinder. An L-shaped plate is fixedly installed on the rear side of the upper end face, a lifting cylinder is fixedly installed on the top of the L-shaped plate, a fixing block is fixedly connected to the lower end of the lifting cylinder, and fixing rods are symmetrically installed on both sides of the lower end of the fixing block. The lower end of the fixing rod is also fixedly installed on the fixing block, and sliding blocks are symmetrically distributed up and down between the two fixing blocks. Both ends of the sliding block are slidably sleeved on the fixing rod. A biaxial screw is vertically arranged at the place, the lower end of the biaxial screw is mounted on the fixed block through a bearing, the upper end of the biaxial screw is connected with the output end of the grinding motor through a coupling, and the grinding motor is installed on the motor seat through the motor base. On the fixed block, the two sliding blocks are sleeved on the double-axis screw by means of thread matching, support rods are installed on the outer walls of both ends of the sliding block to rotate up and down, and connecting blocks are symmetrically arranged on both sides of the sliding block. , the other end of the support rod at both ends of the upper sliding block is rotated and installed on the upper end of the connecting block, the other end of the supporting rod at both ends of the lower sliding block is rotated and installed at the lower end of the connecting block, and the end face of the connecting block away from the sliding block is fixedly installed with an inner A grinding block, the upper end of the inner grinding block is an arc structure, and an external grinding branch chain is arranged on the worktable along the outer direction of the rotating disk.
优选的,所述的夹持支链包括环形槽、环形齿条、夹持齿轮、连接轴、凹槽以及内六角头,所述转动环外侧壁开设有环形槽,所述环形槽内设置有环形齿条,所述环形槽内设置有夹持齿轮,所述夹持齿轮与齿条外啮合连接,所述夹持齿轮固定套设在连接轴上,所述连接轴通过轴承安装在旋转盘中,所述旋转盘外侧壁上开设有凹槽,所述凹槽内设置有内六角头,所述内六角头与连接轴另一端相固定连接。Preferably, the clamping branch chain includes an annular groove, an annular rack, a clamping gear, a connecting shaft, a groove and an inner hexagon head, an annular groove is formed on the outer side wall of the rotating ring, and an annular groove is arranged in the annular groove. Ring-shaped rack, a clamping gear is arranged in the annular groove, the clamping gear is externally engaged with the rack, and the clamping gear is fixedly sleeved on a connecting shaft, and the connecting shaft is mounted on the rotating disk through a bearing Among them, a groove is formed on the outer side wall of the rotating disk, and an inner hexagon head is arranged in the groove, and the inner hexagon head is fixedly connected with the other end of the connecting shaft.
优选的,所述的外部打磨支链包括外打磨块、L型杆、移动块、移动槽、圆环以及驱动组件,所述工作台上端面沿旋转盘外侧方向上周向均匀开设有移动槽,所述移动槽内滑动设置有移动块,所述工作台内部开设有环形的安装槽,所述安装槽与移动槽相连通,所述移动槽内转动安装有圆环,所述圆环上端面开设有平面螺纹槽,所述移动块下端面开设有与平面螺纹槽相螺纹配合的螺纹,所述圆环内侧与驱动组件相配合,所述移动块上端固定连接有L型杆,所述L型杆朝向旋转盘的顶部固定安装有外打磨块,所述外打磨块朝向轮毂的一侧上下端均设置为与轮毂外壁端部相配合的弧形面。Preferably, the external grinding branch chain includes an external grinding block, an L-shaped rod, a moving block, a moving groove, a ring and a drive assembly, and a moving groove is evenly opened on the upper end surface of the worktable along the outer direction of the rotating disk. , a moving block is slidably arranged in the moving groove, an annular installation groove is opened inside the worktable, the installation groove is communicated with the moving groove, and a circular ring is rotatably installed in the moving groove, and the circular ring is mounted on the circular ring. The end surface is provided with a plane thread groove, the lower end surface of the moving block is provided with a thread that is threadedly matched with the plane thread groove, the inner side of the ring is matched with the driving component, the upper end of the moving block is fixedly connected with an L-shaped rod, the An outer grinding block is fixedly installed on the top of the L-shaped rod toward the rotating disk, and the upper and lower ends of the side of the outer grinding block facing the hub are set as arc surfaces matching with the end of the outer wall of the hub.
优选的,所述的驱动组件包括驱动齿轮、驱动轴以及驱动电机,所述圆环内侧壁开设有环形的齿条,所述圆环通过齿条与驱动齿轮相啮合连接,所述驱动齿轮固定套设在驱动轴上,所述驱动轴通过轴承安装在工作台内,所述驱动轴下端通过联轴器与驱动电机输出端相连接,所述驱动电机通过电机座安装在工作台下端面。Preferably, the drive assembly includes a drive gear, a drive shaft and a drive motor, an annular rack is provided on the inner side wall of the ring, the ring is meshed with the drive gear through the rack, and the drive gear is fixed The drive shaft is sleeved on the drive shaft, the drive shaft is installed in the worktable through a bearing, the lower end of the drive shaft is connected with the output end of the drive motor through a coupling, and the drive motor is installed on the lower end face of the worktable through a motor seat.
优选的,所述的移动块两侧开设有燕尾槽,所述移动槽两侧设置有与燕尾槽相配合的燕尾块。Preferably, both sides of the moving block are provided with dovetail grooves, and both sides of the moving block are provided with dovetail blocks matched with the dovetail grooves.
优选的,所述的旋转盘下端面固定安装有环形块,所述环形块为T型结构,所述工作台上端面开设有环形的T型槽,所述环形块与T型槽滑动配合。Preferably, an annular block is fixedly installed on the lower end surface of the rotary disk, and the annular block has a T-shaped structure, and an annular T-shaped groove is formed on the upper end surface of the worktable, and the annular block is slidably matched with the T-shaped groove.
(三)有益效果(3) Beneficial effects
1.本发明提供了一种汽车轮毂制造表面处理加工机械,可以解决汽车轮毂制造表面处理加工过程中所存在的以下难题:a.汽车轮毂在浇筑成型后,其表面会有许多毛刺,并不光滑平整,导致其不能直接使用,需要对表面进行打磨,传统的打磨方式是人工砂轮进行打磨,需要人工进行按压固定,费时费力,导致打磨效率低,工作强度大;b.目前现有的打磨装置打磨时对轮毂内外侧壁分步进行打磨,未能实现同时对轮毂内外壁进行打磨,由于打磨前需要对轮毂进行固定,而分步进行打磨就需要两次对轮毂固定,工作强度大。1. The present invention provides a kind of automobile wheel hub manufacturing surface treatment processing machine, which can solve the following problems existing in the automobile wheel hub manufacturing surface treatment process: a. After the automobile wheel hub is poured and formed, its surface will have many burrs, which are not It is smooth and flat, so it cannot be used directly, and the surface needs to be ground. The traditional grinding method is manual grinding, which requires manual pressing and fixing, which is time-consuming and laborious, resulting in low grinding efficiency and high work intensity; b. The current existing grinding When the device is grinding, the inner and outer walls of the hub are polished in steps, and the inner and outer walls of the hub cannot be polished at the same time. Because the hub needs to be fixed before grinding, and the step-by-step grinding requires two times to fix the hub, which is of great work intensity.
2.本发明设计的夹持转动机构,通过夹持支链控制夹持块对轮毂的内夹持,利用转动环上开设的弧形驱动槽,实现对驱动杆控制,使得驱动杆带动夹持块移动,从而实现对轮毂内支撑固定,然后通过转动电机带动旋转轴来带动旋转盘转动,从而使得固定在旋转盘上的轮毂进行转动,以便表面打磨机构对轮毂内外壁的打磨,其中旋转盘下端通过环形块在工作台上的T型槽中转动,确保旋转盘平稳转动,防止出现抖动现象。2. The clamping and rotating mechanism designed by the present invention controls the inner clamping of the clamping block to the hub by clamping the branch chain, and uses the arc-shaped driving groove opened on the rotating ring to realize the control of the driving rod, so that the driving rod drives the clamping. The block moves to achieve the inner support and fixation of the hub, and then the rotating shaft is driven by the rotating motor to drive the rotating disk to rotate, so that the hub fixed on the rotating disk rotates, so that the surface grinding mechanism can grind the inner and outer walls of the hub, among which the rotating disk The lower end rotates in the T-slot on the worktable through the ring block to ensure the smooth rotation of the rotating disc and prevent jitter.
3.本发明设计的表面打磨机构,通过连杆原理和双轴螺杆的特性,在打磨电机的带动下,双轴螺杆转动,使得滑动上下移动,进而带动连接块向着轮毂内侧壁移动,直至内打磨块与轮毂内壁贴合,同时通过驱动电机,在齿轮啮合传动下,使得圆环转动,利用圆环上端面的平面螺纹槽与移动块下端面的螺纹相配合,实现圆环带动移动块移动,进而使得外打磨块与轮毂外壁贴合,然后在夹持转动机构的作用下,使得轮毂转动,进而实现外打磨块和内打磨块对轮毂内外壁的打磨。3. The surface grinding mechanism designed by the present invention uses the principle of the connecting rod and the characteristics of the double-shaft screw. Under the driving of the grinding motor, the double-shaft screw rotates, which makes the sliding move up and down, and then drives the connecting block to move toward the inner wall of the hub until the inner The grinding block is attached to the inner wall of the hub, and at the same time, the ring is rotated by the driving motor under the gear meshing transmission. , and then make the outer grinding block fit with the outer wall of the wheel hub, and then under the action of the clamping and rotating mechanism, the wheel hub is rotated, thereby realizing the grinding of the inner and outer walls of the wheel hub by the outer grinding block and the inner grinding block.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明的三维结构图;Fig. 1 is the three-dimensional structure diagram of the present invention;
图2是本发明的主视剖视图;Fig. 2 is the front sectional view of the present invention;
图3是本发明说明书附图2的A处局部放大图;Fig. 3 is the partial enlarged view of the A part of accompanying
图4是本发明说明书附图3的B处局部放大图;Fig. 4 is the partial enlarged view of B of accompanying drawing 3 of the specification of the present invention;
图5是本发明说明书中移动块和移动槽配合的剖视图;5 is a cross-sectional view of the matching of the moving block and the moving groove in the specification of the present invention;
图6是本发明说明书中转动环的三维图;Figure 6 is a three-dimensional view of the rotating ring in the specification of the present invention;
图7是本发明的作业对象。FIG. 7 is a work object of the present invention.
具体实施方式Detailed ways
下面参考附图对本发明的实施例进行说明。在此过程中,为确保说明的明确性和便利性,我们可能对图示中线条的宽度或构成要素的大小进行夸张的标示。Embodiments of the present invention will be described below with reference to the accompanying drawings. During this process, in order to ensure the clarity and convenience of the description, we may exaggerate the width of the lines or the size of the components in the illustrations.
另外,下文中的用语基于本发明中的功能而定义,可以根据使用者、运用者的意图或惯例而不同。因此,这些用语基于本说明书的全部内容进行定义。In addition, the following terms are defined based on the functions in the present invention, and may be different depending on the user, the operator's intention, or convention. Therefore, these terms are defined based on the entire content of this specification.
如图1至图7所示,一种汽车轮毂制造表面处理加工机械,包括工作台1、夹持转动机构2以及表面打磨机构3,所述的工作台1上中部处设置有夹持转动机构2,所述夹持转动机构2上方以及外侧方向上设置有表面打磨机构3,所述表面打磨机构3固定安装在工作台1上;其中:As shown in Figures 1 to 7, a surface treatment and processing machine for the manufacture of automobile wheel hubs includes a
所述的夹持转动机构2包括旋转盘21、转动槽22、转动环23、夹持支链24、夹持槽25、限制槽26、夹持块27、驱动杆28、驱动槽29、限制块210、旋转轴211以及转动电机212,所述的工作台1中部通过轴承安装有竖直的旋转轴211,所述旋转轴211上端固定安装有旋转盘21,所述旋转轴211下端通过联轴器与转动电机212输出端相连接,所述转动电机212通过电机座安装在工作台1下端面,所述旋转盘21内部开设有环形的转动槽22,所述转动槽22内通过轴承转动安装有转动环23,所述转动环23端面沿其中心周向均匀开设有弧形的驱动槽29,所述旋转盘21上端面沿其中心周向开设有夹持槽25,所述夹持槽25与转动槽22相连通,所述夹持槽25内滑动设置有夹持块27,所述夹持块27下端固定连接有驱动杆28,所述驱动杆28位于驱动槽29内,所述旋转盘21内开设有与转动槽22相连通的限制槽26,所述限制槽26位于转动槽22下端,且与夹持槽25相一一对应,所述驱动杆28下端固定连接有限位块,所述限制块210滑动设置在限制槽26内,所述转动环23外侧壁上设置有夹持支链24。The clamping and
所述的夹持支链24包括环形槽241、环形齿条242、夹持齿轮243、连接轴244、凹槽245以及内六角头246,所述转动环23外侧壁开设有环形槽241,所述环形槽241内设置有环形齿条242,所述环形槽241内设置有夹持齿轮243,所述夹持齿轮243与齿条外啮合连接,所述夹持齿轮243固定套设在连接轴244上,所述连接轴244通过轴承安装在旋转盘21中,所述旋转盘21外侧壁上开设有凹槽245,所述凹槽245内设置有内六角头246,所述内六角头246与连接轴244另一端相固定连接。The clamping
所述的旋转盘21下端面固定安装有环形块21a,所述环形块21a为T型结构,所述工作台1上端面开设有环形的T型槽,所述环形块21a与T型槽滑动配合。An
具体工作时,第一步,将待处理的轮毂放置到旋转盘21上,然后人工借助内六角扳手转动内六角头246,使得内六角头246带动连接轴244转动,从而使得夹持齿轮243转动,而夹持齿轮243与环形槽241内的环形齿条242相啮合,进而使得转动环23开始转动,转动环23通过其上的弧形的驱动槽29,使得驱动槽29带动驱动杆28移动,由于驱动杆28上下分别固定连接在夹持块27上和限制块210上,从而使得限制块210在限制槽26内平稳的滑动,夹持块27在夹持槽25内平稳的滑动,从而使得夹持块27与轮滚内侧壁相紧密接触,实现对轮毂的内支撑限位;In the specific work, the first step is to place the hub to be processed on the
第二步,待表面打磨机构3调节准备完成好后,启动转动电机212,转动电机212带动旋转轴211转动,使得旋转轴211带动旋转盘21转动,使得旋转盘21上夹持块27带动轮毂进行旋转,从而实现表面打磨机构3对轮毂内外壁进行打磨,其中旋转盘21下端固定安装有T型结构的环形块21a,且在工作台1上的T型槽中转动,实现旋转盘21平稳转动,避免出现抖动,影响表面打磨机构3对轮毂表面的打磨。In the second step, after the adjustment of the surface grinding mechanism 3 is completed, the
所述的表面打磨机构3包括L型板31、外部打磨支链32、内打磨块33、连接块34、支撑杆35、滑动块36、固定杆37、固定块38、双轴螺杆39、打磨电机310以及升降气缸311,所述的工作台1上端面后侧处固定安装有L型板31,所述L型板31顶部固定安装有升降气缸311,所述升降气缸311下端固定连接有固定块38,所述固定块38下端两侧对称安装有固定杆37,所述固定杆37下端也固定安装在固定块38上,两个所述固定块38之间上下对称分布有滑动块36,所述滑动块36两端均滑动套设在固定杆37上,两个所述固定块38之间中部处竖直设置有双轴螺杆39,所述双轴螺杆39下端通过轴承安装在固定块38上,所述双轴螺杆39上端通过联轴器与打磨电机310输出端相连接,所述打磨电机310通过电机座安装在固定块38上,两个所述滑动块36通过螺纹配合方式套设在双轴螺杆39上,所述滑动块36两端外壁上上下转动安装有支撑杆35,所述滑动块36两侧方向上对称设置有连接块34,上方所述滑动块36两端的支撑杆35另一端转动安装在连接块34上端,下方所述滑动块36两端的支撑杆35另一端转动安装在连接块34下端,所述连接块34远离滑动块36的端面固定安装有内打磨块33,所述内打磨块33上端为弧形结构,所述工作台1上沿旋转盘21外侧方向上设置有外部打磨支链32。The surface grinding mechanism 3 includes an L-shaped
所述的外部打磨支链32包括外打磨块321、L型杆322、移动块323、移动槽324、圆环325以及驱动组件326,所述工作台1上端面沿旋转盘21外侧方向上周向均匀开设有移动槽324,所述移动槽324内滑动设置有移动块323,所述工作台1内部开设有环形的安装槽,所述安装槽与移动槽324相连通,所述移动槽324内转动安装有圆环325,所述圆环325上端面开设有平面螺纹槽,所述移动块323下端面开设有与平面螺纹槽相螺纹配合的螺纹,所述圆环325内侧与驱动组件326相配合,所述移动块323上端固定连接有L型杆322,所述L型杆322朝向旋转盘21的顶部固定安装有外打磨块321,所述外打磨块321朝向轮毂的一侧上下端均设置为与轮毂外壁端部相配合的弧形面。The external grinding
所述的驱动组件326包括驱动齿轮3261、驱动轴3262以及驱动电机3263,所述圆环325内侧壁开设有环形的齿条,所述圆环325通过齿条与驱动齿轮3261相啮合连接,所述驱动齿轮3261固定套设在驱动轴3262上,所述驱动轴3262通过轴承安装在工作台1内,所述驱动轴3262下端通过联轴器与驱动电机3263输出端相连接,所述驱动电机3263通过电机座安装在工作台1下端面。The
所述的移动块323两侧开设有燕尾槽3231,所述移动槽324两侧设置有与燕尾槽3231相配合的燕尾块3232。
具体工作时,第一步,待夹持转动机构2将轮毂夹持固定住后,启动驱动电机3263,驱动电机3263通过输出端带动驱动轴3262转动,进而使得固定套设在驱动轴3262上的驱动齿轮3261转动,驱动齿轮3261通过与圆环325内侧壁的齿条相啮合,使得圆环325转动,圆环325通过其上的平面螺纹槽与移动块323的螺纹相配合,使得移动块323在移动槽324内滑动,其中移动两端通过燕尾槽3231与移动槽324两侧的燕尾块3232相滑动配合,使得移动块323更加平稳的移动,同时确保移动块323与圆环325的螺纹配合顺利进行,然后移动块323通过L型杆322带动外打磨块321与轮毂外壁贴合;In the specific work, the first step is to start the driving
第二步,启动升降气缸311,升降气缸311带动固定块38下移,从而将内打磨块33移动到轮毂内,然后启动打磨电机310,打磨电机310通过输出端带动双轴螺杆39转动,双轴螺杆39带动两个滑动块36进行上下滑动,使得滑动块36两端的支撑杆35转动,进而使得支撑杆35带动内打磨块33向着轮毂内侧壁移动,直至与内侧壁贴合,其中内打磨块33上端设置为弧形面结构,可以对轮毂弧面进行打磨,同时也对轮毂进行上下限位,防止轮毂在旋转时出现上下滑动现象。In the second step, the
本发明在工作时的步骤:The steps of the present invention at work:
第一步:将待处理的轮毂放置到旋转盘21上,然后通过夹持转动机构2对轮毂进行内夹持固定住;The first step: place the hub to be processed on the
第二步:接着启动表面打磨机构3,使得内打磨块33和外打磨块321与轮毂内外侧壁贴合,然后再通过夹持转动机构2使得旋转盘21带动轮毂转动;The second step: then start the surface grinding mechanism 3, so that the inner grinding
第三步:待打磨完成后,将夹持转动机构2和表面打磨机构3复位,然后取出轮毂。Step 3: After the grinding is completed, reset the clamping and
以上仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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DE102009013050A1 (en) * | 2009-03-16 | 2010-11-25 | Emag Holding Gmbh | Method for processing workpieces, involves extending workpiece spindle in vertical direction along guidance, where grinding spindle is provided with inner grinding body |
CN103084603A (en) * | 2011-10-31 | 2013-05-08 | 苏州市东立机械有限公司 | Novel three-jaw chuck |
CN208322894U (en) * | 2018-06-05 | 2019-01-04 | 洛阳三奥机械设备有限公司 | Cylinder sleeve inside and outside wall grinding device |
CN110270899A (en) * | 2019-06-27 | 2019-09-24 | 马单智 | A kind of grinding head and grinding apparatus for the polishing of annular workpieces inner wall |
CN210702644U (en) * | 2019-10-31 | 2020-06-09 | 淮安茂华管业有限公司 | Electrically-driven three-jaw chuck |
CN112388446A (en) * | 2020-11-05 | 2021-02-23 | 湖南人文科技学院 | Processing and manufacturing equipment for rotor of multi-head screw pump |
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