Semi-waste boiler gasification equipment capable of reducing ash deposition and ablation and use method thereof
Technical Field
The invention relates to the technical field of coal chemical industry, in particular to semi-waste boiler gasification equipment for reducing ash deposition and ablation and a using method thereof.
Background
The entrained flow gasification technology is divided from the aspects of energy recovery and temperature reduction measures of the crude synthesis gas, and comprises a chilling process, a semi-waste pot process and a full-waste pot process. Wherein, the half waste boiler process can modify the added steam amount according to different operation conditions, which is more in line with the chemical production.
The main problem of gasification equipment for a semi-waste boiler process is slag blockage and ash accumulation of the waste boiler. The problem of slag and ash deposition in the waste boiler process is effectively solved while the high-temperature sensible heat of the synthesis gas is recovered, and the problem of long-period stable operation is still the unsolved problem in the technical field.
CN108102719A, a gasification equipment with a recovery device capable of preventing slag blockage is provided, wherein the radiation waste boiler is set to be a cylindrical radiation waste boiler and a conical radiation waste boiler connected to the bottom of the cylindrical radiation waste boiler to form a longitudinal channel for recovering coal gas and ash, a spray head is arranged in the middle of the conical radiation waste boiler to spray synthetic gas and ash, the spray head is arranged on a conical surface of the structure, the structure is easy to be washed by high-temperature air flow and ash, so that the requirement on the spray head is high, and meanwhile, the conical surface can directly contact the synthetic gas and the ash to cause ablation.
CN108707479A provides a radiation waste boiler system and a working method thereof, and proposes that a plurality of layers of scavenging gas circular pipes are added on the outer side of a water-cooled wall of a radiation waste boiler barrel, and a plurality of scavenging gas branch pipes and scavenging holes are arranged on the inner side.
CN1063433790, which provides a gasification equipment with a recovery device and capable of preventing slag blockage, mentions that a plurality of layers of rappers are arranged on the outer side of a water wall, and a gas soot blower is arranged on the water wall.
In summary, the existing patents mostly propose to remove ash by rapping and blowing, and the mode mainly aims at the problem of ash deposition on the water wall, but the problem of ash deposition and ablation is more likely to occur because the speed direction of synthesis gas and ash residues and the conical surface of the cooling cone form an included angle.
Therefore, the semi-waste pot gasification equipment for reducing ash deposition and ablation is provided for the technical field of coal chemical industry in a targeted manner, and the technical problem to be solved is urgent.
Disclosure of Invention
The invention aims to provide semi-waste boiler gasification equipment capable of reducing ash deposition and ablation and a using method thereof, which can effectively solve the problem of slag deposition in the waste boiler process while realizing recovery of high-temperature sensible heat of synthesis gas.
In order to achieve the above object, the solution of the present invention is to provide a semi-waste boiler gasification equipment for reducing ash deposition and ablation, comprising: the gasification reaction chamber, the rectifying section, the radiant heat exchange chamber and the chilling chamber are sequentially connected from top to bottom; the gasification reaction chamber is used for gasifying coal to obtain synthetic gas and ash; the rectifying section is used for reducing the speed fluctuation of the synthesis gas and the ash slag so as to avoid impacting the inner wall of the radiation heat exchange chamber; the radiation heat exchange chamber comprises a water-cooling wall part and a cooling cone part, wherein the water-cooling wall part is positioned in the radiation heat exchange chamber, and the cooling cone part is positioned at the lower part of the radiation heat exchange chamber.
Furthermore, the chilling chamber comprises a chilling ring, a descending pipe, an ascending pipe and a water bath, wherein the chilling ring is positioned at the joint of the cooling cone and the descending pipe, the pipe diameter of the ascending pipe is larger than that of the descending pipe, the ascending pipe is arranged at the outlet of the descending pipe, the outlet of the descending pipe is submerged by the water bath, and the upper end of the ascending pipe is higher than the water bath level.
Further, the cooling pyramis includes that cooling awl, water film generate the device, and the water film generates the device and is located the top of cooling awl, the cooling awl is the back taper structure, the cooling awl includes cooling water passageway and conical surface, the cooling water passageway is located the conical surface is outside, the cooling water passageway is used for also having the cooling simultaneously for the water film generates the device provides the cooling water for the effect of conical surface, the water film generates the device and is used for forming first water film at the conical surface internal surface, and the minimum circumference internal diameter that the water film generated the device is greater than the internal diameter of radiation heat transfer indoor wall to avoid the deposition on the water film generates the device.
Further, the ratio of the height of the cooling cone to the height of the radiant heat exchange chamber is 1/2 to 1/8; the included angle between the conical surface and the axial direction is 20-50 degrees.
Furthermore, the water film generation device is a nozzle and is arranged at the outlet of the cooling water channel.
Furthermore, the water film generating device comprises a water collecting tank and a guide plate, wherein the bottom of the water collecting tank is provided with a plurality of water outlet holes, and the guide plate is arranged at the water outlet holes to guide the water from the water collecting tank to the conical surface so as to form an uninterrupted water film on the conical surface. The included angle a between the plurality of guide plates and the generatrix of the cooling cone is 20-60 degrees.
Further, the inlet of the cooling water channel is connected with the chilling ring, and the cooling water flows out from the chilling ring outlet to form a second water film on the surface of the descending pipe.
Furthermore, a water film drainage plate is arranged at the joint of the cooling cone and the chilling ring, and is used for enabling the first water film to flow into the descending pipe along the water film drainage plate, so that the first water film and the second water film are prevented from being converged.
Furthermore, the upper part of the water film drainage plate is a conical surface connected with the cooling cone, the lower part of the water film drainage plate is a cylindrical surface tangent to the chilling ring, the included angle between the generatrix of the conical surface at the upper part of the drainage plate and the axial direction is c, the included angle between the generatrix of the conical surface of the cooling cone and the axial direction is b, and the numerical value of c is equal to b.
A use method of a semi-waste boiler gasification device for reducing ash deposition and ablation comprises the steps that coal powder and a gasifying agent are combusted in a gasification reaction chamber to generate synthesis gas and ash, the synthesis gas and the ash enter a radiation heat exchange chamber through a rectification section, and enter a cooling cone part after heat exchange is carried out on a water-cooling wall part; cooling water enters the inlet of the cooling water channel, a part of the cooling water enters the cooling water channel and then reaches the water film generating device, a first water film is formed on the conical surface, the other part of the cooling water flows out from the outlet at the lower part of the chilling ring, and a second water film is formed on the surface of the descending pipe; the first water film isolates high-temperature synthesis gas, ash and slag from the conical surface, and plays roles in avoiding high-temperature ablation and reducing ash deposition; ash particles falling to the first water film enter the downcomer along with the first water film; the ash slag is rapidly cooled in cooling water and then leaves from an ash slag outlet at the bottom of the gasification furnace, and the synthetic gas enters a water bath for cooling, passes through a riser and then leaves the gasification furnace through a synthetic gas outlet.
The invention has the advantages that:
1) the conical surface of the cooling cone at the bottom of the radiation heat exchange chamber is provided with a uniform uninterrupted water film, so that the problem of ash deposition and slagging at the waste boiler section is reduced, the ablation and impact of synthetic gas and ash on the conical surface are reduced, the crude synthetic gas after heat exchange of the waste boiler can be washed and cooled, and the ash content of the synthetic gas can be further reduced.
2) The water film generation device on the cooling cone can make full use of cooling water, dirty grey water can be used, high-quality water is saved, meanwhile, a cooling water channel is arranged on the outer side of the conical surface, double cooling can be achieved due to the water film in the conical surface, the cooling cone is protected, and the problems of dust deposition and ablation are reduced.
3) The first water film formed on the conical surface of the cooling cone by the water film generating device and the second water film formed on the inner side of the descending pipe by the chilling ring jointly form two water films, so that the problem that the existing descending pipe is locally thermally deformed and even cracked due to the fact that only one water film is easily hung on the inner wall of the descending pipe is solved.
Drawings
FIG. 1 is a schematic view of a semi-waste boiler gasification apparatus for reducing ash deposition and ablation provided by the present invention;
FIG. 2 is a schematic view of a quench ring provided by the present invention;
FIG. 3 is a schematic view of the cooling cone provided by the present invention;
FIG. 4 is a sectional view of a water film forming apparatus according to the present invention.
As shown in the figure, 1-gasification reaction chamber, 2-rectifying section, 3-water-cooled wall part, 4-radiation heat exchange chamber, 5-water film generation device, 6-cooling cone, 7-chilling ring, 8-synthetic gas outlet, 9-descending pipe, 10-ascending pipe, 11-water bath, 12-ash outlet, 13-conical surface, 14-cooling water channel, 15-water film diversion plate, 16-cooling water channel inlet, 17-first water film, 18-second water film, 19-guide plate, 20-water collecting tank, 21-water outlet.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention.
As shown in fig. 1, a semi-spent pot gasification apparatus for reducing soot deposition and ablation, comprising: the gasification reaction chamber 1, the rectification section 2, the radiant heat exchange chamber 4 and the chilling chamber are sequentially connected from top to bottom; the gasification reaction chamber 1 is used for gasifying coal to obtain synthesis gas and ash; the rectifying section 2 is used for reducing the speed fluctuation of the synthesis gas and the ash slag so as to avoid impacting the inner wall of the radiation heat exchange chamber 4; the radiation heat exchange chamber 4 comprises a water-cooling wall part 3 positioned in the radiation heat exchange chamber 4 and a cooling cone part positioned at the lower part of the radiation heat exchange chamber 4.
The chilling chamber comprises a chilling ring 7, a descending pipe 9, an ascending pipe 10 and a water bath 11, wherein the chilling ring 7 is positioned at the joint of the cooling cone part and the descending pipe 9, the pipe diameter of the ascending pipe 10 is larger than that of the descending pipe 9, the ascending pipe 10 is arranged at the outlet of the descending pipe 9, the outlet of the descending pipe 9 is submerged by the water bath 11, and the upper end of the ascending pipe 10 is higher than the water level of the water bath 11. .
As shown in fig. 3, the cooling cone part includes a cooling cone 6 and a water film generating device 5, the water film generating device 5 is located at the top of the cooling cone 6, the cooling cone 6 is an inverted cone structure, the cooling cone 6 includes a cooling water channel 14 and a conical surface 13, the cooling water channel 14 is located outside the conical surface 13, the cooling water channel 14 is used for providing cooling water for the water film generating device 5 and also has a function of cooling the conical surface 13, the water film generating device 5 is used for forming a first water film 17 on the inner surface of the conical surface 13, and the minimum circumferential inner diameter of the water film generating device 5 is larger than the inner diameter of the inner wall of the radiant heat exchange chamber 4 so as to avoid dust accumulation on the water film generating device 5; the height ratio of the cooling cone 6 to the radiant heat exchange chamber 4 is 1/5, and the included angle between the conical surface 13 and the axial direction is 45 degrees.
As shown in fig. 3 and 4, the water film generating device 5 includes a water collecting tank 20 and a water guide plate 19, wherein the bottom of the water collecting tank 20 is provided with a plurality of water outlet holes 21, the water outlet holes 21 are provided with the water guide plate 19, and water from the water collecting tank 20 is guided to the conical surface 13 to form an uninterrupted water film on the conical surface 13. The included angle a between the guide plates 19 and the generatrix of the cooling cone 6 is 30 degrees, the cooling water coming out of the guide plates 19 is in a rotational flow shape, so that the water film can be uniformly distributed on the conical surface 13, and the distribution radius of the water collection tank 20 in the circumferential direction is larger than the inner diameter of the cooling cone 6, so as to ensure that the synthesis gas and the ash slag from the gasification reaction chamber 1 can not fall on the water collection tank 20.
As shown in fig. 2, the cooling water channel inlet 16 is connected to the quench ring 7, the cooling water flows out from the outlet of the quench ring 7 to form a second water film 18 on the surface of the downcomer 9, a water film drainage plate 15 is disposed at the joint of the cooling cone 6 and the quench ring 7, the water film drainage plate 15 is used for enabling the first water film 17 to flow into the downcomer 9 along the water film drainage plate 15, so as to avoid the first water film 17 and the second water film 18 from merging, the upper portion of the water film drainage plate 15 is a conical surface 13 connected to the cooling cone 6, the lower portion of the water film drainage plate is a cylindrical surface tangent to the quench ring 7, the generatrix of the conical surface 13 at the upper portion of the drainage plate and the axial included angle c are provided, the generatrix of the conical surface 13 of the cooling.
The specific working process is as follows: coal powder and a gasifying agent enter the gasification furnace from the burner, synthesis gas and ash are generated after incomplete combustion in the gasification reaction chamber 1, part of the ash adheres to the inner wall of the gasification reaction chamber 1, and part of the ash enters the radiation heat exchange chamber 4 through the rectification section 2 along with the discharge of the synthesis gas from the gasification reaction chamber 1, and enters the cooling cone part after heat exchange on the water-cooling wall part 3; cooling water enters a cooling water channel inlet 16, a part of cooling water enters a cooling water channel 14 and then reaches the water film generation device 5, a first water film 17 is formed on the conical surface 13, the other part of cooling water flows out from an outlet at the lower part of the chilling ring 7, and a second water film 18 is formed on the surface of the descending pipe 9; the first water film 17 isolates high-temperature synthesis gas and ash from the conical surface 13, so that the effects of avoiding high-temperature ablation and reducing ash deposition are achieved; ash particles falling to the first water film 17 will follow the first water film 17 into the downcomer 9; the ash slag is cooled rapidly in cooling water and then leaves from an ash slag outlet 12 at the bottom of the gasification furnace, and the synthetic gas enters a water bath 11 for cooling, passes through a riser 10 and then leaves the gasification furnace through a synthetic gas outlet 8.
It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without any inventive step, are within the scope of the present invention.