Solar dust removal device
Technical Field
The invention relates to the field of solar energy in general, and particularly relates to a solar dust removal device capable of automatically removing dust on the surface of a solar cell.
Background
China is a big country for manufacturing solar photovoltaic modules, solar photovoltaic is widely applied, the policy is all the way good, and with the proposal and implementation of carbon peak reaching and carbon neutralization targets in China, solar energy is developed greatly as one of main new energy. A large amount of photovoltaic boards of a solar photovoltaic power station are installed to be close to the ground and often on a wild rough slope, the slope degree of a battery board is relatively low, wind-blown sand dust easily covers the surface of the battery board, the light transmittance of the surface of the battery board is directly influenced, the photoelectric conversion efficiency of a battery piece is greatly reduced, the power generation efficiency of the battery piece material improved by previous research is weakened by falling dust, the photovoltaic power station is direct economic loss, and the photovoltaic power station has the advantages that the photovoltaic power station is thicker and thicker in time, and the photovoltaic power station must be cleared away.
In order to realize the dust removal of the photovoltaic panel, manual dust removal is adopted at present, so that the efficiency is low, and the labor cost is low; utilize in the aspect of the equipment dust removal, one of the technique is that one set of long arm of installation on a certain vehicle, end installation cleaning head, and concrete step is: the vehicle is advanced along every row interval free ground of photovoltaic board, and the arm of fixing on the vehicle is visited from vehicle one side and is stretched out, covers the cleaning head on the panel, cleans the photovoltaic board in advancing. However, this method has the following problems:
firstly, generally, the distance between the photovoltaic panels of two adjacent rows is very close, there is not enough space to accommodate the vehicle, and the vehicle is difficult to maneuver even if it is reluctant to enter, and the panels are crushed or collided with each other carelessly; secondly, if on a barren slope, the road is hollow or the vehicle does not go up at all, the solar photovoltaic power-voltage is beneficial to the solar photovoltaic power-voltage on the slope, but the vehicle can turn over laterally and is not suitable for the vehicle to work. In addition, when the vehicle travels, a driver is difficult to keep the cleaning head parallel to the panel surface of the battery horizontally, the contact depth is different, and the battery panel is easy to extrude, shake or damage; the one-time investment for purchasing the vehicle is more, and the operation of a driver and the fuel power need more.
The brush device is scraped in the installation of some previous schemes on solar cell panel, adopts rack and pinion transmission, but rack and pinion exposes and rusts easily in the air, needs the cooperation of double guide rail moreover, and whether double guide rail can with rack parallel mount, has very big the degree of difficulty, has almost become precision machine field problem, and to the photovoltaic board of field work, it is higher to make and installation cost.
In addition, a water pipe flushing mode is adopted, water consumption is high, nearby water sources do not exist in many places, in addition, a waterwheel is not easy to climb, the waterwheel cannot well enter a photovoltaic power station array to work, water level pressure is difficult to ascend a hill in the case of pipe laying, and soil on the ground is easy to splash to a battery panel in the flushing mode, so that the method is suitable for the sides of the sea, the lake and the river.
In addition, the unmanned aerial vehicle is adopted to remove dust by rotating brushing, the operation difficulty is high, the energy consumption is high, the working efficiency is low, the weight area of the brushing cannot be too large, the brushing is effective for a small photovoltaic panel on a roof, and the brushing is difficult to be competent for a large photovoltaic power station.
Therefore, how to design and adopt a dust removal device with low cost, less maintenance, good adaptability and high reliability is a technical problem which is urgently needed to be solved at present.
Disclosure of Invention
It is a primary object of the present invention to overcome at least one of the above-mentioned drawbacks of the prior art and to provide a solar dust collector which can simultaneously achieve material collection and automatic material taking.
In order to achieve the purpose, the invention adopts the following technical scheme:
according to one aspect of the invention, the solar dust removing device comprises a dust removing mechanism, a turnover mechanism and a horizontal moving mechanism, wherein the dust removing mechanism comprises a frame body, a driver, a rotating piece and a dust removing brush, the driver is installed on the frame body, the rotating piece is in transmission connection with the driver, the dust removing brush is installed on the rotating piece, the turnover mechanism is installed on the horizontal moving mechanism and is connected with the frame body to drive the dust removing mechanism to turn, and the horizontal moving mechanism is connected with the frame body to drive the dust removing mechanism and the turnover mechanism to horizontally move.
According to an embodiment of the present invention, the driver is a motor, and the motor is connected with the rotating member through a key.
According to an embodiment of the present invention, the horizontal moving mechanism includes a bracket, a guide rail, a support frame, a guide member, and a first winch, the bracket is fixedly disposed, the guide rail is disposed on the bracket, the guide member is mounted on the support frame and movably engaged with the guide rail, and the first winch is connected to the support frame through a cable.
According to an embodiment of the invention, the guide comprises a guide wheel, which is adapted to the guide rail.
According to an embodiment of the invention, the guide rail comprises three guide surfaces and three guide wheels, each guide wheel engaging one of the guide surfaces.
According to an embodiment of the invention, the first winch is rigged with a first rope sheave.
According to an embodiment of the invention, the cable is connected with a cable fixing block, one end of the cable fixing block is connected with the support frame, and the other end of the cable fixing block is hinged with the frame body.
According to an embodiment of the invention, the turnover mechanism comprises a traction rope, a second rope wheel and a second winch, wherein one end of the traction rope is connected with the frame body, and the other end of the traction rope is connected with the second winch after passing around the second rope wheel.
According to an embodiment of the present invention, the second winding machine is a manual winding machine.
According to one embodiment of the invention, the dust removing brush is attached to the surface of the solar cell.
According to the technical scheme, the solar dust removal device has the advantages and positive effects that:
according to the invention, the rotating piece is driven by the driver, so that the dust removal brush is driven to rotate to remove dust on the surface of the solar cell, and the horizontal moving mechanism can be used for translating, so that the dust removal on the surface of the whole solar cell panel is realized, and the device is automatic and efficient.
Drawings
Various objects, features and advantages of the present invention will become more apparent from the following detailed description of preferred embodiments of the invention, when considered in conjunction with the accompanying drawings. The drawings are merely exemplary of the invention and are not necessarily drawn to scale. In the drawings, like reference characters designate the same or similar parts throughout the different views. Wherein:
fig. 1 is a schematic structural view of a first view angle of a solar dust collector of the present invention shown in an exemplary embodiment.
Fig. 2 is a schematic structural diagram of a second view angle of the solar dust collector of the present invention shown in an exemplary embodiment.
Detailed Description
Example embodiments will now be described more fully with reference to the accompanying drawings. Example embodiments may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of example embodiments to those skilled in the art. The same reference numerals in the drawings denote the same or similar structures, and thus their detailed description will be omitted.
In the following description of various examples of the invention, reference is made to the accompanying drawings, which form a part hereof, and in which are shown by way of illustration various example structures, systems, and steps in which aspects of the invention may be practiced. It is to be understood that other specific arrangements of parts, structures, example devices, systems, and steps may be utilized and structural and functional modifications may be made without departing from the scope of the present invention. Moreover, although the terms "top," "bottom," "front," "back," "side," and the like may be used in this specification to describe various example features and elements of the invention, these terms are used herein for convenience only, e.g., in accordance with the orientation of the examples described in the figures. Nothing in this specification should be construed as requiring a specific three dimensional orientation of structures in order to fall within the scope of the invention.
Fig. 1 is a schematic structural view of a first view angle of a solar dust collector of the present invention shown in an exemplary embodiment.
Fig. 2 is a schematic structural diagram of a second view angle of the solar dust collector of the present invention shown in an exemplary embodiment.
As shown in fig. 1 and 2, the solar dust collector of the embodiment is applied to a solar cell system 1, the solar cell system 1 includes a photovoltaic panel 11 and a support mechanism 12, the support mechanism 12 is used for supporting the photovoltaic panel 11, and the photovoltaic panel 11 is used for collecting solar energy. The solar dust removing device of the embodiment comprises a dust removing mechanism 2, a turnover mechanism 3 and a horizontal moving mechanism 4. Wherein, dust removal mechanism 2 is used for removing dust to 11 surfaces of photovoltaic board, and tilting mechanism 3 is used for upset dust removal mechanism 2, makes things convenient for maintenance and change part. The horizontal moving mechanism 4 is used for horizontally translating the dust removing mechanism 2 on the surface of the photovoltaic panel 11, so that the whole surface of the photovoltaic panel 11 is subjected to dust removing treatment.
In this embodiment of the present invention, the dust removing mechanism 2 includes a frame body 21, a driver 22, a rotating member 23, and a dust removing brush 24. Wherein, driver 22 is the motor, installs on support body 21, and rotation piece 23 is wheel hub, connects driver 22 through the transmission of key 25, is provided with the bearing between support body 21 and the rotation piece 23. The dust removing brush 24 is installed on the rotating member 23, and the connection mode can be adhesion or screw connection fixation, so as to be attached to the surface of the photovoltaic panel 11. The dust removing brush 24 rotates in the forward direction. The dust removing brush 24 may be circular, annular or other shape, the dust removing brush 24 is replaceable, and the diameter of the dust removing brush 24 when it is circular and annular is larger than the width of the photovoltaic panel 11 to achieve coverage.
In this embodiment of the present invention, the horizontal movement mechanism 4 includes a bracket 41, a guide rail 42, a support bracket 43, a guide 44, and a first winch 45. The bracket 41 is fixedly disposed, and may be connected to the supporting mechanism 12 or may be separately disposed. The guide rail 42 is provided on the bracket 41 at the top end. The guide 44 is mounted on the support bracket 43 and movably engages the guide rail 42. In addition, the first winch 45 is an electric winch and is connected to the support frame 43 by a cable 46.
In this embodiment of the invention, the guide 43 comprises a guide wheel which is fitted to the guide rail 42. In this embodiment of the present invention, the guide rail 42 includes three guide surfaces, and each guide wheel is provided with three guide wheels, and each guide wheel is matched with one of the guide surfaces, so that the whole form of the clamping form can ensure that the support frame 43 can not be separated from the guide rail 42.
In this embodiment of the invention, the first winch 45 is looped around the first sheave 47. In this embodiment of the invention, cable 46 is connected to a cable block 48. Wherein, one end of the rope fixing block 48 is connected with the supporting frame 43, and the other end is hinged with the frame body 21 through the rotating shaft 26.
In this embodiment of the present invention, the turnover mechanism 3 includes a traction rope 32, a second rope pulley 33, and a second winding machine 31. Wherein, one end of the hauling rope 32 is connected with the frame body 21, and the other end is connected with the second winch 31 after passing around the second rope pulley 33. In this embodiment of the present invention, the second hoisting machine 31 is a manual hoisting machine. In the dust removing movement, when the dust removing brush 24 reaches the end of the photovoltaic panel 11, if the cleaning is required to be continued, the first winch 45 rotates reversely, the rotating member 23 rotates reversely, and the dust removing brush 24 is driven to clean the photovoltaic panel 11 again.
According to the technical scheme, the solar dust removal device has the advantages and positive effects that:
in the invention, the driver 22 drives the rotating piece 23, so as to drive the dust removing brush 24 to rotate to remove dust on the surface of the photovoltaic panel 11. In the invention, the horizontal moving mechanism 4 can be used for translation, so that the whole surface of the photovoltaic panel 11 can be dedusted. The invention realizes automatic dust removal operation in the whole process, has high working efficiency, saves manpower, and is convenient for market promotion, thereby becoming a standard accessory of solar power generation.
It should be understood by those of ordinary skill in the art that the specific constructions and processes illustrated in the foregoing detailed description are exemplary only, and are not limiting. Furthermore, the various features shown above can be combined in various possible ways to form new solutions, or other modifications, by a person skilled in the art, all falling within the scope of the present invention.