CN113022005A - Automatic artificial board processing system and artificial board production process - Google Patents
Automatic artificial board processing system and artificial board production process Download PDFInfo
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- CN113022005A CN113022005A CN202110245275.1A CN202110245275A CN113022005A CN 113022005 A CN113022005 A CN 113022005A CN 202110245275 A CN202110245275 A CN 202110245275A CN 113022005 A CN113022005 A CN 113022005A
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- plate
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- support frame
- artificial board
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/18—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using profiled rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/30—Feeding material to presses
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- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The application relates to the technical field of artificial board processing, in particular to an artificial board automatic processing system and an artificial board production process, wherein the common technical key points of the two schemes are as follows: the device comprises a feeding mechanism, a light template and a control mechanism, wherein the feeding mechanism is used for stirring and mixing raw materials, and then the mixture with a certain concentration is injected and molded on the light template; a curing shop for air-drying the mixture injected on the optical template; an extrusion mechanism for pressing the surface of the plate formed by the air-dried mixture; the demolding mechanism separates the optical template from the plate; the cutting mechanism is used for pre-perforating the plate according to the size and requirements of the required lock hole; the recovery mechanism is used for collecting the cut leftover materials and the fine scraps and is communicated with the feeding mechanism; the feeding mechanism, the demolding mechanism and the cutting mechanism are respectively arranged on the conveying track. Therefore, the purposes of manual operation replacement and automatic production are achieved.
Description
Technical Field
The application relates to the technical field of artificial board processing, in particular to an automatic artificial board processing system and an artificial board production process.
Background
The artificial board is produced through stirring and mixing fine metal compound, injection molding, cooling, extruding, demolding and other steps, demolding to form board, polishing, cutting and other steps.
At present, the manufacture and processing of most artificial boards are completed through semi-automatic equipment and a large amount of manual assistance, the manual work of a production line is needed to be assisted among all links, the whole production process is coordinated, the whole operation process is very complicated and troublesome, time and labor are wasted, and the working efficiency is lower.
Disclosure of Invention
In view of the above-mentioned deficiencies of the prior art, a first object of the present application is to provide an automatic processing system for artificial boards and an operating method thereof, which have the advantages of automatic production, improved production efficiency, replacement of manual work and reduced cost of manual work.
The first purpose of the application is realized by the following technical scheme: an artificial board automatic processing system, a feeding mechanism, through stirring and mixing the raw materials, mould plastics on the optical template after matching the mixture of certain concentration;
a curing shop for air-drying the mixture injected on the optical template;
an extrusion mechanism for pressing the surface of the plate formed by the air-dried mixture;
the demolding mechanism separates the optical template from the plate;
the cutting mechanism is used for presetting holes according to the size and the requirement of the required lock hole;
the recovery mechanism is used for collecting the cut leftover materials and the fine scraps and is communicated with the feeding mechanism;
the feeding mechanism, the demolding mechanism and the cutting mechanism are respectively arranged on the conveying track, and the maintenance workshop, the extruding mechanism and the recovering mechanism are respectively communicated with the conveying track;
the extrusion mechanism comprises a first support frame and a plurality of extrusion assemblies arranged on the first support frame, a roll-over stand is arranged between the extrusion assemblies, the roll-over stand is rotatably connected onto the first support frame, a first driving piece for driving the roll-over stand to rotate is arranged on the first support frame, and the extrusion assemblies are used for extruding the front side and the back side of a plate respectively.
Preferably, the demolding mechanism comprises a second support frame, abutting plates arranged on two sides of the second support frame and a manipulator arranged on the second support frame, a second driving piece is arranged on the second support frame, the second driving piece drives the abutting plates to be close to or far away from each other, and the manipulator is communicated with the conveying track.
Preferably, the cutting mechanism comprises a third support frame, a cutter sliding on one side of the third support frame and a driving component for driving the cutter to move, the driving component is arranged on the third support frame, and the driving component drives the cutter to slide along a preset track.
Preferably, the driving assembly includes a mounting seat sliding on the third support frame, a third driving member driving the mounting seat to slide, and a fourth driving member arranged on the mounting seat, and the cutting knife is connected with the fourth driving member.
Preferably, the cutting mechanism further comprises a plurality of grinding wheels arranged on the third support frame, wherein one group of grinding wheels are arranged along the length direction of the plate, the rest of grinding wheels are arranged along the width direction of the plate, and the grinding wheels are connected to the third support frame in a sliding manner.
Preferably, the conveying track is formed by a plurality of conveying rollers or a combination of a plurality of conveying belts.
In view of the above-mentioned deficiencies of the prior art, a second object of the present application is to provide a process for producing artificial boards, so as to realize automatic production.
The second purpose of the application is realized by the following technical scheme: the production process of the artificial board further comprises S1 feeding and injection molding: pouring the proportioned raw materials into a feeding mechanism, and continuously completing injection molding for the optical template through the feeding mechanism;
s2 primary cooling and primary air drying: the optical template after injection molding is conveyed to a maintenance workshop through a conveying rail by a feeding mechanism, and primary cooling and primary air drying are carried out in the maintenance workshop, so that the mixture in the optical template forms a plate;
s3 extrusion molding: the optical template after being dried by the air is transported to an extrusion mechanism by a conveying track, and the surface of the plate is extruded by the extrusion mechanism;
s4, secondary cooling and secondary air drying, wherein the extruded plate returns to a maintenance workshop again for secondary cooling and secondary air drying;
s5, demoulding, wherein after the secondary cooling and the secondary air drying, the plate is conveyed to a demoulding mechanism by a conveying rail, the plate is separated from the optical template by the demoulding mechanism, the optical template separated from the plate is conveyed to a feeding mechanism by the conveying rail again, and the plate separated from the optical template is conveyed to a cutting mechanism by the conveying rail;
s6 keyhole opening processing: the plate after the separation treatment enters the cutting mechanism through the conveying rail, a lock hole is formed in one side of the plate by the cutting mechanism, and the cut plate is output through the conveying rail.
Preferably, when the plate is extruded by the extrusion mechanism, the surface of the plate is extruded by the extrusion assemblies, and the plate is overturned between the adjacent extrusion assemblies through the overturning frame, so that the double surfaces of the plate are extruded.
To sum up, the beneficial effect that this application has:
1. mixing and stirring wood scraps, metal compounds and the like to form paste, and injecting a light template through a feeding mechanism, moving the injected mixture to a maintenance workshop for air drying, extruding the mixture through an extruding mechanism to form a plate after the mixture is air dried, separating the template from the plate through a demolding mechanism, cutting the separated plate into a cutting mechanism, presetting holes according to the size and the requirement of a required lock hole, using the preset holes as a preliminary form of the door plate, communicating the mechanisms through a closed conveying track, and realizing the purpose of automatic production.
2. For the panel intensity of reinforcing wood-based plate, need carry out the extrusion of two surfaces to the artificial board, it is adjacent for this reason be provided with the roll-over stand between the extrusion subassembly, the purpose is turned over the wood-based plate 180 degrees and is traded the face, and panel is through an extrusion subassembly extrusion after, trades the face through the roll-over stand rotation 180 degrees, passes through another extrusion subassembly with panel again, when realizing the repeated extrusion of a plurality of extrusion subassemblies, can also trade the extrusion of face, has further improved the intensity of panel self.
Drawings
FIG. 1 is a schematic structural diagram of a first embodiment of the present application, except for an extrusion mechanism;
fig. 2 is a schematic structural diagram of an extrusion mechanism according to a first embodiment of the present application;
fig. 3 is a schematic perspective view illustrating a connection between a cutting mechanism and a demolding mechanism according to a first embodiment of the present application;
fig. 4 is a schematic front view illustrating a connection between the cutting mechanism and the demolding mechanism according to the first embodiment of the present application.
Reference numerals: 1. a feeding mechanism; 11. an extrusion mechanism; 12. an extrusion assembly; 13. a first support frame; 14. a roll-over stand; 2. a demolding mechanism; 21. a second support frame; 22. a butt joint plate; 23. a manipulator; 3. a cutting mechanism; 31. a third support frame; 32. a grinding wheel; 33. a drive assembly; 4. a recovery mechanism; 41. a conveyor belt; 42. a collection box; 5. a conveying track; 6. and (5) maintaining a workshop.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present application clearer, the present application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly or indirectly connected to the other element.
It will be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like, refer to an orientation or positional relationship illustrated in the drawings for convenience in describing the present application and to simplify description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present application.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.
The first embodiment is as follows: an automatic processing system for artificial boards, see fig. 1 to 4, comprises a feeding mechanism 1, wherein raw materials are stirred and mixed, and are injected and molded on an optical template after being mixed with a mixture with a certain concentration;
a curing shop 6 for air-drying the mixture injected on the optical template;
an extrusion mechanism 11 for pressing the surface of the plate formed from the air-dried mixture;
the demoulding mechanism 2 separates the optical template from the plate;
the cutting mechanism 3 is used for presetting holes according to the size and the requirement of the required lock hole;
the recovery mechanism 4 is used for collecting cut leftover materials and fine scraps and is communicated with the feeding mechanism 1;
set up delivery track 5 for closed loop, feed mechanism 1 demoulding mechanism 2 and cut mechanism 3 and locate respectively on the delivery track 5, the maintenance workshop 6 extrusion mechanism 11 and recovery mechanism 4 communicates with delivery track 5 respectively.
Mix stirring with timber sweeps, metallic compound and other in this embodiment and form pastelily, and mould plastics through feed mechanism 1 to the light template, the mixture that will mould plastics removes to maintenance workshop 6 and air-dries, take the mixture to extrude through extrusion mechanism 11 after air-drying and form panel, later separate template and panel through demoulding mechanism 2, panel after the separation gets into cuts and cuts in the mechanism 3, predetermine the trompil with this according to required lockhole size and requirement, with this preliminary form as the door plant, wherein communicate through the delivery track 5 that is closed between each mechanism and the mechanism, with this purpose that realizes automated production, when improving production efficiency, replace manual work, reduce the manual operation cost.
Wherein feed mechanism 1 includes the box and locates the stirring subassembly of box, at first pours into the box with the required and raw and other materials that the ratio is good of wood-based plate, later utilizes the stirring subassembly to stir raw and other materials and mix, still be provided with the intensification mechanism in the box, utilize the intensification mechanism to accelerate the mixture of mixture. The stirring assembly in this embodiment is a stirrer, and the heating mechanism is electrically heated by an electric heating wire.
Specifically, the extrusion mechanism 11 includes a first support frame 13 and a plurality of extrusion assemblies 12 arranged on the first support frame 13, and the plurality of extrusion assemblies 12 are respectively used for extruding the front and back surfaces of the plate.
According to the embodiment, the double surfaces of the artificial board are pressed for many times by adopting the plurality of extrusion assemblies 12, so that the artificial board is thicker, the use strength of the artificial board is enhanced, and the service life of the artificial board is prolonged.
Specifically, the extrusion subassembly 12 include first roller and with the first roller is just to the second roller that sets up, first roller sliding connection in on the first support frame 13, the second roller surface with first track surface parallel and level, first roller with clearance between the second roller constitutes the opening that supplies the artificial board to pass through.
And (3) sequentially passing the artificial board through the through hole between the first roller and the second roller, and extruding and forming the board passing through the through hole by utilizing the relative arrangement of the first roller and the second roller.
Specifically, a turning frame 14 is arranged between adjacent extrusion assemblies 12, the turning frame 14 is rotatably connected to a first support frame 13, and a first driving piece for driving the turning frame 14 to rotate is arranged on the first support frame 13.
In order to enhance the strength of the artificial board, the artificial board needs to be subjected to double-surface extrusion, and therefore, a turning frame 14 is arranged between the adjacent extrusion assemblies 12, so as to turn the artificial board 180 degrees for surface replacement, the turning frame 14 of the embodiment is driven by a first driving member to rotate on the first support frame 13, wherein the first driving member is a motor.
Specifically, the demolding mechanism 2 comprises a second support frame 21, a butt joint plate 22 arranged on two sides of the second support frame 21 and a manipulator 23 arranged on the second support frame 21, a second driving piece is arranged on the second support frame 21, drives of the second driving piece are adjacent to or far away from the butt joint plate 22, and the manipulator 23 is communicated with the conveying track 5.
In this embodiment, the abutting plates 22 are adjacent to each other by the second driving member to form the clamping jaws for clamping the wood-based panel, and then the optical template is released from the wood-based panel by the manipulator 23.
Specifically, the cutting mechanism 3 includes a third support frame 31, a cutter sliding on one side of the third support frame 31 and a driving component 33 for driving the cutter to move, the driving component 33 is arranged on the third support frame 31, and the driving component 33 drives the cutter to slide along a preset track.
The artificial board of the embodiment is an applied door panel, and a lock hole needs to be formed in the artificial board, so that the door lock can be conveniently installed, and the basic form of the door panel is formed, so that the cutter is driven by the driving assembly 33, and the artificial board is cut by the cutter.
Specifically, the driving assembly 33 includes a mounting seat sliding on the third support frame 31, a third driving member driving the mounting seat to slide, and a fourth driving member disposed on the mounting seat, and the cutting knife is connected to the fourth driving member.
In this embodiment, the mounting base is slidably connected to the third supporting frame 31, the mounting base is driven to slide by the third driving member, and the cutting knife is driven to move by the fourth driving member, so that the cutting knife X, Y moves in the axial direction, and the cutting of the lock hole is realized, where the third driving member and the fourth driving member are cylinders respectively.
Specifically, the cutting mechanism 3 further includes a plurality of grinding wheels 32 disposed on the third support frame 31, wherein one group of the grinding wheels 32 is disposed along the length direction of the plate, the rest of the grinding wheels 32 are disposed along the width direction of the plate, and the grinding wheels 32 are slidably connected to the third support frame 31.
In this embodiment, in order to further improve the fine workmanship of the door panel, the edge of the artificial board is polished by a plurality of grinding wheels 32, and the grinding wheels 32 are slidably connected to the third support frame 31, so as to realize trimming and polishing of artificial boards with different widths and lengths.
Of course, the artificial board of this embodiment is not only limited to the manufacture of door panels, but also used as fire-proof boards, sound-proof boards, furniture boards, and the like.
Specifically, the recovery mechanism 4 comprises a conveying belt 41 positioned below the third support frame 31, a crusher communicated with the conveying belt 41, and a collecting box 42 connected with the crusher, wherein a pipeline is arranged between the collecting box 42 and the crusher, the pipeline is communicated with the feeding mechanism 1, and a negative pressure generating device is arranged in the pipeline.
In the processing of deburring and lockhole in this embodiment, can produce leftover bits and pieces, carry leftover bits and pieces to the rubbing crusher through transmission band 41 and smash in, collect it through collecting box 42 to utilize negative pressure generating device to carry kibbling saw-dust to feed mechanism 1 in, with this application that realizes automatic waste treatment.
Specifically, the conveying track 5 is formed by a plurality of conveying rollers or a combination of a plurality of conveying belts 41.
The conveying rail 5 in this embodiment is arranged in a closed loop, and the template demolded by the demolding mechanism 2 is circularly conveyed and utilized by the conveying rail 5, and the conveying rail 5 in this embodiment is applied by combining a conveying roller and a conveying belt 41.
Example two: the artificial board production process comprises the automatic artificial board processing system and further comprises S1 feeding and injection molding: pouring the proportioned raw materials into the feeding mechanism 1, and continuously completing injection molding for the optical template through the feeding mechanism 1;
s2 primary cooling and primary air drying: the optical template after injection molding is conveyed to a curing workshop 6 through a conveying rail 5 by a feeding mechanism 1, and primary cooling and primary air drying are carried out in the curing workshop 6, so that the mixture in the optical template forms a plate;
s3 extrusion molding: the optical template after being dried by the air is transported to an extrusion mechanism 11 by a conveying rail 5, and the surface of the plate is extruded by the extrusion mechanism 11;
s4, secondary cooling and secondary air drying, wherein the extruded plate returns to the curing workshop 6 again for secondary cooling and secondary air drying;
s5, demoulding, wherein after secondary cooling and secondary air drying, the plate is conveyed to the demoulding mechanism 2 by the conveying rail 5, the plate is separated from the optical template by the demoulding mechanism 2, the optical template separated from the plate is conveyed to the feeding mechanism 1 again by the conveying rail 5, and the plate separated from the optical template is conveyed to the cutting mechanism 3 by the conveying rail 5;
s6 keyhole opening processing: the plate after the separation treatment enters the cutting mechanism 3 through the conveying rail 5, a lock hole is formed in one side of the plate by the cutting mechanism 3, and the cut plate is output through the conveying rail 5.
Specifically, when the plate is extruded by the extrusion mechanism 11, the surface extrusion is carried out on the extrusion components 12 in a plurality of ways, and the extrusion components 12 are adjacent to each other, and the plate is overturned through the overturning frame 14, so that the double surfaces of the plate are extruded.
Specifically, during the unlocking hole processing, the edge of the plate needs to be polished by the grinding wheel 32, and the polished plate is subjected to unlocking hole processing by a cutter.
The above-mentioned embodiments are merely illustrative and not restrictive, and those skilled in the art can make modifications to the embodiments without inventive contribution as required after reading the present specification, but only protected by the patent laws within the scope of the claims of the present application.
Claims (8)
1. An artificial board automatic processing system is characterized in that: the feeding mechanism is used for stirring and mixing the raw materials, and then the mixture with a certain concentration is matched and injected on the optical template;
a curing shop for air-drying the mixture injected on the optical template;
an extrusion mechanism for pressing the surface of the plate formed by the air-dried mixture;
the demolding mechanism separates the optical template from the plate;
the cutting mechanism is used for presetting holes according to the size and the requirement of the required lock hole;
the recovery mechanism is used for collecting the cut leftover materials and the fine scraps and is communicated with the feeding mechanism;
the feeding mechanism, the demolding mechanism and the cutting mechanism are respectively arranged on the conveying track, and the maintenance workshop, the extruding mechanism and the recovering mechanism are respectively communicated with the conveying track;
the extrusion mechanism comprises a first support frame and a plurality of extrusion assemblies arranged on the first support frame, a roll-over stand is arranged between the extrusion assemblies, the roll-over stand is rotatably connected onto the first support frame, a first driving piece for driving the roll-over stand to rotate is arranged on the first support frame, and the extrusion assemblies are used for extruding the front side and the back side of a plate respectively.
2. The automatic processing system of artificial board according to claim 1, characterized in that: demoulding mechanism includes the second support frame, locates the butt plate of second support frame both sides and locating manipulator on the second support frame, it is adjacent to be provided with the drive on the second support frame the butt plate is close to each other or the second driving piece of keeping away from, the manipulator with delivery track intercommunication.
3. The automatic processing system of artificial board according to claim 1, characterized in that: the cutting mechanism comprises a third support frame, a cutter sliding on one side of the third support frame and a driving component for driving the cutter to move, the driving component is arranged on the third support frame, and the cutter is driven by the driving component to slide along a preset track.
4. The automatic processing system of artificial board according to claim 3, characterized in that: the driving assembly comprises a mounting seat sliding on the third supporting frame, a third driving piece driving the mounting seat to slide and a fourth driving piece arranged on the mounting seat, and the cut-off knife is connected with the fourth driving piece.
5. The automatic processing system of artificial board according to claim 1, characterized in that: the cutting mechanism further comprises a plurality of grinding wheels arranged on the third support frame, wherein one group of grinding wheels are arranged along the length direction of the plate, the rest of grinding wheels are arranged along the width direction of the plate, and the grinding wheels are connected to the third support frame in a sliding mode.
6. The automatic processing system of artificial board according to claim 1, characterized in that: the conveying track is composed of a plurality of conveying rollers or a plurality of conveying belts.
7. An artificial board production process is characterized in that: comprises the artificial board automatic processing system according to claim 1;
the method also comprises S1 feeding and injection molding: pouring the proportioned raw materials into a feeding mechanism, and continuously completing injection molding for the optical template through the feeding mechanism;
s2 primary cooling and primary air drying: the optical template after injection molding is conveyed to a maintenance workshop through a conveying rail by a feeding mechanism, and primary cooling and primary air drying are carried out in the maintenance workshop, so that the mixture in the optical template forms a plate;
s3 extrusion molding: the optical template after being dried by the air is transported to an extrusion mechanism by a conveying track, and the surface of the plate is extruded by the extrusion mechanism;
s4, secondary cooling and secondary air drying, wherein the extruded plate returns to a maintenance workshop again for secondary cooling and secondary air drying;
s5, demoulding, wherein after the secondary cooling and the secondary air drying, the plate is conveyed to a demoulding mechanism by a conveying rail, the plate is separated from the optical template by the demoulding mechanism, the optical template separated from the plate is conveyed to a feeding mechanism by the conveying rail again, and the plate separated from the optical template is conveyed to a cutting mechanism by the conveying rail;
s6 keyhole opening processing: the plate after the separation treatment enters the cutting mechanism through the conveying rail, a lock hole is formed in one side of the plate by the cutting mechanism, and the cut plate is output through the conveying rail.
8. The artificial board production process according to claim 7, characterized in that: the plate is in when extrusion mechanism extrudees, through a plurality of the extrusion subassembly carries out the surface extrusion to adjacent overturn panel through the roll-over stand between the extrusion subassembly, realize the extrusion to panel double surfaces.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110245275.1A CN113022005A (en) | 2021-03-05 | 2021-03-05 | Automatic artificial board processing system and artificial board production process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110245275.1A CN113022005A (en) | 2021-03-05 | 2021-03-05 | Automatic artificial board processing system and artificial board production process |
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| Publication Number | Publication Date |
|---|---|
| CN113022005A true CN113022005A (en) | 2021-06-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110245275.1A Withdrawn CN113022005A (en) | 2021-03-05 | 2021-03-05 | Automatic artificial board processing system and artificial board production process |
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| CN (1) | CN113022005A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114986625A (en) * | 2022-04-21 | 2022-09-02 | 常州市泰明机械有限公司 | Full-automatic circulation production device and production system for high-stability plates |
-
2021
- 2021-03-05 CN CN202110245275.1A patent/CN113022005A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114986625A (en) * | 2022-04-21 | 2022-09-02 | 常州市泰明机械有限公司 | Full-automatic circulation production device and production system for high-stability plates |
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Application publication date: 20210625 |