CN113021491A - LED industrial and mining lamp lens cutting device - Google Patents
LED industrial and mining lamp lens cutting device Download PDFInfo
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- CN113021491A CN113021491A CN202110106936.2A CN202110106936A CN113021491A CN 113021491 A CN113021491 A CN 113021491A CN 202110106936 A CN202110106936 A CN 202110106936A CN 113021491 A CN113021491 A CN 113021491A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 89
- 238000005065 mining Methods 0.000 title claims abstract description 84
- 238000003825 pressing Methods 0.000 claims abstract description 74
- 230000008093 supporting effect Effects 0.000 claims abstract description 20
- 230000000149 penetrating effect Effects 0.000 claims description 13
- 230000007246 mechanism Effects 0.000 claims description 9
- 230000001154 acute effect Effects 0.000 claims description 4
- 238000001746 injection moulding Methods 0.000 abstract description 7
- 238000012546 transfer Methods 0.000 abstract description 4
- 230000008901 benefit Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000005286 illumination Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
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- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
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- 238000010586 diagram Methods 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 229910001507 metal halide Inorganic materials 0.000 description 2
- 150000005309 metal halides Chemical class 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 239000011090 solid board Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
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- 238000004519 manufacturing process Methods 0.000 description 1
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- 230000035939 shock Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/20—Cutting beds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
- B26D1/09—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type with a plurality of cutting members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
- B26D7/1818—Means for removing cut-out material or waste by pushing out
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/22—Safety devices specially adapted for cutting machines
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
- Led Device Packages (AREA)
Abstract
An LED mining lamp lens cutting device, comprising: the cutting table comprises a workbench, wherein a sliding component is arranged at the lower end of the workbench, and a supporting component is arranged at the lower end of the workbench; the conveying assembly is arranged on the workbench and used for placing and conveying the LED mining lamp lens during cutting; the upper jacking assembly is arranged on the workbench and used for pushing the cut LED mining lamp lens out of the conveying assembly; the pressing assembly is arranged on the workbench and used for cutting the LED mining lamp lens, the pressing assembly comprises a fixed component arranged on the workbench, the fixed component is provided with a pair of reciprocating components, and the movable end of each reciprocating component is provided with a cutting component. The LED mining lamp lens cutting device is convenient for cutting the LED mining lamp lens, can efficiently complete transfer, cutting and dismounting of the LED mining lamp lens after injection molding, obviously improves the LED mining lamp lens cutting efficiency, improves the LED mining lamp lens cutting quality, has strong safety, can stably support the whole device in the cutting process, and is convenient to move.
Description
Technical Field
The invention relates to the technical field of lens processing equipment, in particular to a lens cutting device for an LED mining lamp.
Background
The mining lamp is an indoor LED lamp with high energy efficiency, the mining lamp is an important component of modern industrial lighting, the traditional mining lamp usually adopts 250W, 400W, 500W and 1000W metal halide lamps, the metal halide lamps emit light at 360 degrees, and the defect of large light loss causes huge waste of energy. Therefore, the development of a novel LED industrial and mining lamp with high efficiency, energy conservation, long service life, high color rendering index and environmental protection has very important significance for national industrial illumination energy conservation. The illumination of the industrial and mining lamp is closely related to industrial production, the LED industrial and mining lamp gradually enters the visual field of people with the advantages of directional light emission, low power consumption, good driving characteristic, high response speed, high shock resistance, long service life, environmental protection and the like, and the LED light source lamp becomes a new generation energy-saving light source which has the advantage of replacing the traditional light source in the world, so the LED industrial and mining lamp becomes the optimal selection for the illumination energy-saving reconstruction in the illumination field of the traditional large industrial factory buildings and is also the trend.
Compared with the traditional LED mining lamp, the LED mining lamp has the following advantages: firstly, the LED mining lamp has the display height RA greater than 70; secondly, the LED mining lamp has high lighting effect and is more energy-saving, and the LED mining lamp with 100W can replace the traditional 250W mining lamp; thirdly, the conventional light source has the disadvantage of high temperature of the lamp, which can reach 200 ℃ and 300 ℃. The LED is a cold light source, so that the lamp is low in temperature, safer and belongs to cold driving; in continuous innovation of the LED mining lamp, the latest finned radiator mining lamp has a more reasonable radiator design, so that the weight of the mining lamp is greatly reduced, the total weight of the 80W LED mining lamp is reduced to below 4KG, and the heat dissipation problem of the 80-300W LED mining lamp can be solved.
As shown in fig. 14, which is a three-dimensional structure diagram of one of the LED mining lamp lenses, it can be seen that the LED mining lamp lens 5 is a fan-shaped structure, and the general lens is usually formed by injection molding, after the formation, there is a forming link plate 6 between the LED mining lamp lenses 5 due to the connecting channel in the injection molding, and after the injection molding is completed, the forming link plate 6 needs to be cut from the LED mining lamp lens 5, and the general forming mold for improving the throughput and productivity of the LED mining lamp lens 5 is composed of five groups of fan-shaped cavities, and the fan-shaped cavities of each group are connected by the connecting channel to distribute the molten forming material, so as to finally form the structure shown in fig. 14, wherein the thickness of the forming link plate 6 is smaller than that of the LED mining lamp lens 5.
The existing cutting device has the defects of low efficiency, burrs and the like when the LED mining lamp lens 5 is cut by the LED mining lamp lens 5, so that the quality of the LED mining lamp lens 5 is reduced.
Disclosure of Invention
The invention provides a LED mining lamp lens cutting device, which is used for solving the defects of the prior art, is convenient to cut an LED mining lamp lens, can efficiently complete the transfer, cutting and dismounting of the LED mining lamp lens after injection molding, obviously improves the efficiency of cutting the LED mining lamp lens, improves the quality of cutting the LED mining lamp lens, has stronger safety, can stably support the whole device in the cutting process, is convenient to move, and has stronger practicability.
In order to achieve the purpose of the invention, the following technology is adopted:
an LED mining lamp lens cutting device, comprising:
the cutting table comprises a workbench, wherein four sliding components are arranged at the lower end of the workbench, and four supporting components are arranged on the outer side of the lower end of the workbench;
the conveying assembly is arranged on the workbench and used for placing and conveying the LED mining lamp lens during cutting;
the upper jacking assembly is arranged on the workbench and used for pushing the cut LED mining lamp lens out of the conveying assembly;
the pressing component is arranged on the workbench and used for cutting the LED mining lamp lens, the fixing component is arranged on the workbench and provided with a pair of reciprocating components, the movable end of each reciprocating component is provided with a cutting component, the fixing component is used for supporting and fixing the reciprocating components, the reciprocating components are used for driving the cutting components to perform lifting reciprocating motion, and the cutting components and the conveying component are matched with each other and used for cutting the LED mining lamp lens.
The workbench further comprises a bottom plate which is of a rectangular structure, four corners of the bottom plate are provided with gusset plates extending upwards, side plates are arranged between every two adjacent gusset plates, one side plate is provided with a pair of rectangular holes, two sides of each rectangular hole are provided with a pair of hinges, the other end of each pair of hinges is provided with a sealing plate, and the upper end of each gusset plate is provided with an upper plate;
the sliding component comprises a rotating head arranged on the bottom plate, a rotating disc is rotatably arranged at the lower end of the rotating head, the rotating disc is provided with oblique sliding seats which are paired and extend downwards, sliding wheels are arranged at the lower ends of the oblique sliding seats, and an included angle formed by the oblique sliding seats and the rotating disc in the axial direction is an acute angle.
Further, the supporting member is including installing in the mount pad of bottom plate lateral wall, the mount pad outside end is equipped with the uide bushing, the motion board has worn in the uide bushing, the rack is installed in the outside of motion board, the fagging is installed to the lower extreme of motion board, rack toothing has the gear, the gear both ends are equipped with the rotation bearing frame, the rotation bearing frame is all installed in the uide bushing, the one end of gear is equipped with and is connected with the turbine, the turbine cooperation has the worm, the both ends of worm all are equipped with worm assembly seat, worm assembly seat is all installed in one side of uide bushing, the upper end.
Further, the conveying assembly includes that all upwards extends to install and extend the backup pad on the upper plate both ends a pair of, it all installs and carries the bearing frame to extend the upper end of backup pad on, be located and be equipped with between the transport bearing frame with the end and connect the diaphragm, it is a pair of to connect diaphragm downwardly extending's the extension board that is equipped with down, the lower extreme of the extension board that stretches down all is fixed in the upper plate, it all is equipped with four guide bars between a pair of transport bearing frame that is located the homonymy, every is every to all being equipped with between the transport bearing frame and carries the lead screw, the one end of carrying the lead screw all is connected with conveying motor, every is carried the lead screw and all has moved.
Further, place the shaping of board upper end open-ended and have five circular slots, one of them circular slot is located the geometric centre position department of placing the board, and four other circular slots are located four angle departments of placing the board, and the shaping that the circular slot all downwardly extending has the cross recess, and the cross recess of two adjacent circular slots link up each other, and the degree of depth of cross recess is greater than the degree of depth of circular slot, and the tank bottom of circular slot all is the through formation of circumference array and has the round hole.
Further, the upper ejection assembly comprises an upper ejection cylinder which extends upwards and is installed at one end of the upper plate, the movable end of the upper ejection cylinder is provided with an upper ejection mounting plate, an upper ejection plate is arranged between the upper ejection mounting plates, the upper ejection plate extends upwards and is provided with a plurality of upper ejection rods, the upper ejection rods are divided into five groups, the number of the upper ejection rods in each group is four, the upper ejection rods in each group are distributed on the upper ejection plate in a circumferential array mode, when the upper ejection assembly is used for pushing the LED mining lamp lens which is cut out from the conveying assembly, the upper ejection rods penetrate through the circular holes, act on the LED mining lamp lens in the circular groove through the upper ejection rods, and the LED mining lamp lens is pushed out from the circular groove.
Further, the fixed component includes four pairs of PMKD, every is equipped with the support column to all between PMKD, and the PMKD who is located the lower extreme all installs in the upper plate, and the PMKD who is located the upper end all installs L shape fixed plate, and the installation inner panel is installed to the upper end inboard of L shape fixed plate, and the installation inner panel all inwards extends be equipped with in stretch the solid board two pairs, stretch in and install the roof between the solid board.
Further, the reciprocating member comprises a mounting part, the mounting part is provided with a reciprocating mechanism, and the cutting member is arranged on the reciprocating mechanism;
the mounting component comprises a pair of rectangular fixing plates, an upward extending supporting column is arranged between the rectangular fixing plates, the rectangular fixing plate at the lower end is fixed on the top plate, a reciprocating bearing seat is mounted at the upper end of the rectangular fixing plate at the upper end, an upward extending supporting block is arranged at the upper end of the reciprocating bearing seat, a top fixing plate is mounted at the upper end of the upward extending supporting block, and a T-shaped plate is arranged on the inward extending top fixing plate.
Further, reciprocating mechanism is including wearing in the reciprocating lever at T shaped plate both ends a pair of, every upper end to reciprocating lever is equipped with the key shape board, key shape board downwardly extending is equipped with down stretches the baffle, the baffle that stretches down is worn in the T shaped plate, the lower extreme of the baffle that stretches down is fixed with reciprocal seat, the rotatable gyro wheel that is equipped with of reciprocal seat, reciprocating motor is installed to reciprocal bearing frame, reciprocating motor's the eccentric rolling disc that is equipped with of output shaft, the inboard of rolling disc is equipped with the rolling circle, the inner wall of rolling circle is tangent with the outer wall of gyro wheel, the concave plate is all installed to reciprocal seat both sides, the upper end of concave plate all is fixed in reciprocating lever lower extreme, reciprocating lever all overlaps and is equipped with the spring, the spring all is located.
Further, the cutting component comprises two pairs of penetrating rods which are installed at the lower end of the concave plate, the penetrating rods penetrate through the top plate, a lower pressing plate is fixed at the lower end of the penetrating rod, a pair of transverse downward pressing cutters are arranged on the lower pressing plate in a downward extending mode, a pair of longitudinal downward pressing cutters are arranged on the transverse downward pressing cutters in a mutually crossed mode, a cross downward pressing cutter is arranged between the longitudinal downward pressing cutters and the transverse downward pressing cutters, the transverse downward pressing cutters are symmetrically arranged on the lower pressing plate, the longitudinal downward pressing cutters are symmetrically arranged on the lower pressing plate, the transverse downward pressing cutters are perpendicular to the longitudinal downward pressing cutters, the cross downward pressing cutters are located at the center of the lower pressing plate, both sides of the lower ends of the longitudinal downward pressing cutters and the transverse downward pressing cutters are blade-shaped structures, and both sides of the cross downward pressing cutters are blade-shaped structures.
The technical scheme has the advantages that:
the LED mining lamp lens cutting device is convenient for cutting the LED mining lamp lens, can efficiently complete transferring, cutting and dismounting of the LED mining lamp lens after injection molding, obviously improves the efficiency of cutting the LED mining lamp lens, improves the quality of cutting the LED mining lamp lens, has stronger safety, can stably support the whole device in the cutting process, is convenient to move, and has stronger practicability.
Drawings
Fig. 1 shows a perspective view of a first embodiment.
Fig. 2 shows a perspective view of the second embodiment.
Fig. 3 shows a three-dimensional structure of one embodiment.
Fig. 4 shows a perspective structural view of one embodiment.
Fig. 5 shows a perspective view of one embodiment.
Fig. 6 shows a perspective view of a sixth embodiment.
Fig. 7 shows a partial enlarged view at a.
Fig. 8 shows a partial enlarged view at B.
Fig. 9 shows a partial enlarged view at C.
Fig. 10 shows a partial enlarged view at D.
Fig. 11 shows a partial enlarged view at E.
Fig. 12 shows a partial enlarged view at F.
Fig. 13 shows a partial enlarged view at G.
Fig. 14 shows a three-dimensional structure diagram of the LED mining lamp lens after injection molding.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or the orientations or positional relationships that the products of the present invention are conventionally placed in when used, and are only used for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the devices or elements to be referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
The terms "first," "second," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
The terms "parallel", "perpendicular", etc. do not require that the components be absolutely parallel or perpendicular, but may be slightly inclined. For example, "parallel" merely means that the directions are more parallel relative to "perpendicular," and does not mean that the structures are necessarily perfectly parallel, but may be slightly tilted.
Furthermore, the terms "substantially", and the like are intended to indicate that the relative terms are not necessarily strictly required, but may have some deviation. For example: "substantially equal" does not mean absolute equality, but because absolute equality is difficult to achieve in actual production and operation, certain deviations generally exist. Thus, in addition to absolute equality, "substantially equal" also includes the above-described case where there is some deviation. In this case, unless otherwise specified, terms such as "substantially", and the like are used in a similar manner to those described above.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in fig. 1 to 13, an LED mining lamp lens cutting apparatus includes: cutting table 1, conveying assembly 2, upper top assembly 3 and lower pressing assembly 4.
The workbench 10 comprises a bottom plate 100, the bottom plate 100 is of a rectangular structure, gusset plates 101 are arranged at four corners of the bottom plate 100 and extend upwards, side plates 102 are arranged between every two adjacent gusset plates 101, one side plate 102 is provided with a pair of rectangular holes, hinges 104 are arranged on two sides of each rectangular hole, the other end of each pair of hinges 104 is provided with a closing plate 105, and an upper plate 103 is arranged at the upper end of each gusset plate 101. The sliding member 11 includes a rotating head 110 mounted on the bottom plate 100, a rotating disc 111 is rotatably disposed at a lower end of the rotating head 110, the rotating discs 111 are respectively provided with inclined sliding seats 112 which extend in pairs and in a downward inclination manner, sliding wheels 113 are disposed at lower ends of the inclined sliding seats 112, and an included angle formed by the inclined sliding seats 112 and an axial direction of the rotating disc 111 is an acute angle. The supporting member 12 comprises a mounting seat 120 mounted on the side wall of the bottom plate 100, a guide sleeve 121 is arranged at the outer side end of the mounting seat 120, a moving plate 122 penetrates through the guide sleeve 121, a rack 123 is mounted on the outer side of the moving plate 122, a supporting plate 124 is mounted at the lower end of the moving plate 122, the rack 123 is meshed with a gear 125, rotary bearing seats 126 are arranged at two ends of the gear 125, the rotary bearing seats 126 are mounted on the guide sleeve 121, a worm wheel 127 is connected to one end of the gear 125, the worm wheel 127 is matched with a worm 128, worm assembling seats 1280 are arranged at two ends of the worm 128, the worm assembling seats 1280 are mounted on one side of the guide sleeve 121, and a supporting.
Conveying assembly 2 is including all upwards extending install extend backup pad 20 a pair on upper plate 103 both ends, it all installs transport bearing frame 21 to extend the upper end of backup pad 20 on, be located and be equipped with between the transport bearing frame 21 with the end and connect diaphragm 25, it is a pair of to connect diaphragm 25 downwardly extending to be equipped with down extension board 26, the lower extreme that down extension board 26 all is fixed in upper plate 103, it all is equipped with four guide bar 22 between a pair of transport bearing frame 21 to be located the homonymy, every is every to all be equipped with transport lead screw 23 between carrying bearing frame 21, the one end of carrying lead screw 23 all is connected with conveying motor 24, every transport lead screw 23 all has rotated removal seat 27, removal seat 27 all wears in guide bar 22, it places board 28 to install between the removal seat 27. Five circular grooves 280 are formed in the upper end opening of the placing plate 28, one circular groove 280 is located at the geometric center of the placing plate 28, the other four circular grooves 280 are located at four corners of the placing plate 28, the circular grooves 280 extend downwards to form cross grooves 281, the cross grooves 281 of two adjacent circular grooves 280 are communicated with each other, the depth of the cross grooves 281 is larger than that of the circular grooves 280, and circular holes 282 are formed in the bottoms of the circular grooves 280 in a circumferential array in a penetrating manner.
The upper ejection assembly 3 comprises a pair of upper ejection cylinders 30 which extend upwards and are mounted at one end of the upper plate 103, the movable ends of the upper ejection cylinders 30 are respectively provided with an upper ejection mounting plate 31, an upper ejection plate 32 is arranged between the upper ejection mounting plates 31, the upper ejection plates 32 extend upwards and are provided with a plurality of upper ejection rods 33, the upper ejection rods 33 are divided into five groups, the number of the upper ejection rods 33 in each group is four, the upper ejection rods 33 in each group are all distributed on the upper ejection plates 32 in a circumferential array mode, when the upper ejection assembly 3 is used for pushing out the cut LED mining lamp lenses from the conveying assembly 2, the upper ejection rods 33 all penetrate through the circular holes 282 and act on the LED mining lamp lenses in the circular grooves 280 through the upper ejection rods 33, and the LED mining lamp lenses are pushed out from the circular grooves 280.
The fixing member 40 includes four pairs of fixing base plates 400, each pair of fixing base plates 400 is provided with a support column 401 therebetween, the fixing base plates 400 located at the lower ends are all installed on the upper plate 103, the fixing base plates 400 located at the upper ends are all installed with an L-shaped fixing plate 402, an installation inner plate 403 is installed on the inner side of the upper end of the L-shaped fixing plate 402, the installation inner plate 403 extends inwards and is provided with two pairs of inner extending fixing plates 404, and a top plate 405 is installed between the inner extending fixing plates 404. The reciprocating member 41 includes a mounting part 410, the mounting part 410 is provided with a reciprocating mechanism 411, and the cutting member 42 is provided with the reciprocating mechanism 411; the mounting member 410 includes a pair of rectangular fixing plates 4100, an upper extending support 4101 is provided between the rectangular fixing plates 4100, the rectangular fixing plate 4100 at the lower end is fixed to the top plate 405, a reciprocating bearing seat 4102 is provided at the upper end of the rectangular fixing plate 4100 at the upper end, an upper extending support block 4103 is provided at the upper end of the reciprocating bearing seat 4102, a top fixing plate 4104 is provided at the upper end of the upper extending support block 4103, and a T-shaped plate 4105 is provided at the top fixing plate 4104 extending inward. The reciprocating mechanism 411 comprises a pair of reciprocating rods 4110 penetrating two ends of a T-shaped plate 4105, each pair of reciprocating rods 4110 is provided with a key-shaped plate 4111 at the upper end thereof, the key-shaped plate 4111 extends downwards to form a downward extending guide plate 4112, the downward extending guide plate 4112 penetrates the T-shaped plate 4105, the lower end of the downward extending guide plate 4112 is fixed with a reciprocating seat 4117, the reciprocating seat 4117 is rotatably provided with a roller 4116, a reciprocating motor 4113 is installed on the reciprocating shaft bearing 4102, an output shaft of the reciprocating motor 4113 is eccentrically provided with a rotating disc 4114, the inner side of the rotating disc 4114 is provided with a rotating ring 4115, the inner wall of the rotating ring 4115 is tangent to the outer wall of the roller 4116, concave plates 4118 are installed on two sides of the reciprocating seat 4117, the upper ends of the concave plates 4118 are both fixed on the lower ends of the reciprocating rods 4110, the reciprocating rods 4110 are provided with springs 4119, and the springs. The cutting member 42 includes two pairs of penetrating rods 420 which are all installed at the lower end of the concave plate 4118, the penetrating rods 420 are all penetrated through the top plate 405, the lower end of the penetrating rod 420 is fixed with a lower pressing plate 421, the lower pressing plate 421 extends downwards and is provided with a pair of transverse lower pressing knives 422, the transverse lower pressing knives 422 are mutually crossed and are provided with a pair of longitudinal lower pressing knives 423, cross lower pressing knives 424 are arranged between the longitudinal lower pressing knives 423 and the transverse lower pressing knives 422, the transverse lower pressing knives 422 are symmetrically arranged on the lower pressing plate 421, the longitudinal lower pressing knives 423 are symmetrically arranged on the lower pressing plate 421, the transverse lower pressing knives 422 are mutually perpendicular to the longitudinal lower pressing knives 423, the cross lower pressing knives 424 are located at the center of the lower pressing plate 421, both sides of the lower ends of the longitudinal lower pressing knives 423 and the transverse lower pressing knives 422 are blade-shaped structures, and both sides of the cross lower pressing knives 424 are.
The device is according to the problem that exists among the prior art, through cutting bed 1, conveying component 2, go up top subassembly 3 and push down subassembly 4 and accomplish the transfer of LED industrial and mining lamp lens, the cutting is lifted off, wherein cutting bed 1 plays the effect of stable support for the lower extreme of whole device, also make things convenient for whole device to remove simultaneously, the transfer of lens when conveying component 2 can carry out the lens cutting, it can be ejecting from conveying component 2 with the lens after accomplishing the cutting to go up top subassembly 3, push down subassembly 4 and conveying component 2 and cooperate the cutting that is used for lens jointly, the lens cutting after injecting and moulding into the figure 14 is single lens. In concrete operation, the lens that will mould plastics the completion are placed in conveyor components 2, then the lens that the completion was moulded plastics under conveyor components 2's the drive move to pushing down 4 lower extremes of subassembly, then carry out the cutting of lens under the effect of pushing down subassembly 4, cut the completion back, the lens after the cutting moves to the top subassembly 3 top under conveyor components 2's the drive, then the lens that will accomplish the cutting under the effect of top subassembly 3 is ejecting from conveyor components 2, after the lens cutting is accomplished, whole device carries out the operation of cutting once more, the improvement of lens that is showing through above-mentioned operation, cutting efficiency. Wherein the sliding member 11 provided at the lower end of the cutting table 1 facilitates the movement of the entire apparatus, and the supporting member 12 provided at the lower end of the table 10 can stably support the table 10 in the operation of the entire apparatus, preventing the cutting quality of the lens from being affected due to the unstable support of the lower end of the table 10.
In order to improve the movement stability of the sliding member 11, an inclined sliding seat 112 having an acute angle with the axial direction of the rotating disc 111 is provided, and a sliding wheel 113 is provided at the other end of the inclined sliding seat 112, so that the movement of the entire apparatus is facilitated by the sliding wheel 113.
In order to improve the stable supporting effect of the workbench 10 in the operation of the whole device, when the workbench 10 is supported, each supporting motor 129 is started, the worm 128 is driven by the supporting motor 129 to rotate, the rotation of the worm 128 drives the worm wheel 127 to rotate, the rotation of the worm wheel 127 drives the gear 125 to rotate, the gear 125 acts on the rack 123 in the rotating process, so as to drive the rack 123 to move downwards along the guide sleeve 121, the downward movement of the rack 123 drives the moving plate 122 to move downwards, then the bracing plate 124 acts on the ground under the movement of the moving plate 122, and of course, the whole device can be leveled when the bracing plate 124 moves downwards.
The conveying component 2 starts the conveying motor 24 in the operation process, the conveying screw rod 23 is driven by the conveying motor 24 to rotate, the conveying screw rod 23 rotates to drive the moving seat 27 to move along the guide rod 22, and finally the placing plate 28 is driven to move to the position right below the downward pressing component 4, wherein the placing plate 28 is used for placing the lens, when the lens is placed, the lens module as shown in fig. 14 is placed in the circular groove 280 of the placing plate 28, wherein the lens is located in the circular groove 280, the forming connecting plate 6 is located in the cross groove 281, wherein the circular groove 280 and the cross groove 281 can be used for positioning the lens module during cutting, and the circular hole 282 is convenient for ejecting the cut lens out by the upward pushing component 3.
When the upward-pushing component 3 pushes up the lens, the placing plate 28 moves right above the upper pushing rods 33 under the driving of the conveying motor 24, each upper pushing rod 33 corresponds to each round hole 282 one by one, then the upward-pushing cylinder 30 is started, the upper pushing plate 32 moves upward under the driving of the upper-pushing cylinder 30, and the upper pushing plate 32 moves upward, each upper pushing rod 33 penetrates through the round holes 282, meanwhile, the lens is pushed out of the round groove 280 under the action of the upper pushing rods 33, and then the lens is transferred out of the placing plate 28 through the transferring device.
When the pressing-down component 4 is used for cutting the lens, when the placing plate 28 is moved to the position right under the pressing-down plate 421 under the driving of the conveying motor 24, the reciprocating motor 4113 is started, the rotating disc 4114 is eccentrically rotated under the driving of the reciprocating motor 4113, the rotating disc 4114 is eccentrically rotated, the rotating disc 4115 is periodically acted on the roller 4116, so that the reciprocating base 4117 moves upwards, the reciprocating base 4117 also drives the reciprocating rod 4110 to move upwards when moving upwards, the spring 4119 is compressed when the reciprocating rod 4110 moves upwards, when the reciprocating base 4117 moves to a higher position, the action on the roller 4116 is lost by the rotating ring 4115, the reciprocating base 4117 is never driven to move downwards under the reaction force of the spring 4119, the reciprocating base 4117 drives the pressing-down plate 421 when moving downwards, and the pressing-down plate 421 when moving downwards, longitudinal downward pressing knife 423, transverse downward pressing knife 422 and cross downward pressing knife 424 cut the lens module, connecting plate 6 is cut off from the lens by longitudinal downward pressing knife 423, transverse downward pressing knife 422 and cross downward pressing knife 424, after cutting is completed, rotating ring 4115 acts on reciprocating seat 4117 again, so that lower pressing plate 421 moves upward, then placing plate 28 moves out of the position under lower pressing plate 421 under the drive of conveying motor 24, wherein, in order to ensure the quality and efficiency of cutting, therefore, both sides of longitudinal downward pressing knife 423, transverse downward pressing knife 422 and cross downward pressing knife 424 are all set to be blade-shaped structures, cutting of connecting plate 6 is completed through the blade-shaped structures, and downward extending guide plate 4112 plays a guiding role in the movement of reciprocating seat 4117. The lens module with the periodic reciprocating property is used for cutting the lens, and the cutting mode is used for cutting the efficient lens module.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and it is apparent that those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (10)
1. The utility model provides a LED industrial and mining lamp lens cutting device which characterized in that includes:
the cutting table (1) comprises a workbench (10), wherein four sliding components (11) are arranged at the lower end of the workbench (10), and four supporting components (12) are arranged on the outer side of the lower end of the workbench (10);
the conveying assembly (2) is arranged on the workbench (10) and used for placing and conveying the LED mining lamp lens during cutting;
the upper jacking assembly (3) is arranged on the workbench (10) and used for pushing the cut LED mining lamp lens out of the conveying assembly (2);
push down subassembly (4), locate workstation (10), a cutting for LED industrial and mining lamp lens, including fixed component (40) of locating workstation (10), fixed component (40) are equipped with reciprocal component (41) a pair ofly, the expansion end of reciprocal component (41) is equipped with cutting component (42), fixed component (40) are used for the support and the fixing of reciprocal component (41), reciprocal component (41) are used for driving cutting component (42) and carry out the reciprocating motion of over-and-under type, cutting component (42) and delivery assembly (2) are mutually supported and are used for the cutting of LED industrial and mining lamp lens.
2. The LED mining lamp lens cutting device according to claim 1, wherein the workbench (10) comprises a bottom plate (100), the bottom plate (100) is in a rectangular structure, gusset plates (101) are arranged at four corners of the bottom plate (100) in an upward extending mode, a side plate (102) is arranged between every two adjacent gusset plates (101), a pair of rectangular holes are formed in one side plate (102), a pair of hinges (104) are arranged on two sides of each rectangular hole, a closing plate (105) is arranged at the other end of each pair of hinges (104), and an upper plate (103) is arranged at the upper ends of the gusset plates (101);
the sliding component (11) comprises a rotating head (110) arranged on the bottom plate (100), a rotating disc (111) is rotatably arranged at the lower end of the rotating head (110), the rotating discs (111) are all paired and obliquely slide seats (112) are arranged in a downward inclined mode, sliding wheels (113) are arranged at the lower ends of the oblique slide seats (112), and an included angle formed by the oblique slide seats (112) and the rotating disc (111) in the axial direction is an acute angle.
3. The LED mining lamp lens cutting device according to claim 2, wherein the supporting member (12) comprises a mounting seat (120) mounted on the side wall of the base plate (100), a guide sleeve (121) is arranged at the outer side end of the mounting seat (120), a moving plate (122) penetrates through the guide sleeve (121), a rack (123) is mounted on the outer side of the moving plate (122), a supporting plate (124) is mounted at the lower end of the moving plate (122), a gear (125) is meshed with the rack (123), rotary bearing seats (126) are arranged at two ends of the gear (125), the rotary bearing seats (126) are mounted on the guide sleeve (121), a worm wheel (127) is connected to one end of the gear (125), the worm wheel (127) is matched with a worm (128), worm assembling seats (1280) are arranged at two ends of the worm (128), the worm assembling seats (1280) are mounted on one side of the guide sleeve (121), and a supporting motor (129) is connected to the.
4. The LED mining lamp lens cutting device according to claim 2, wherein the conveying assembly (2) comprises a pair of upward extending support plates (20) which are respectively installed at two ends of an upper plate (103) and extend upwards, conveying bearing seats (21) are respectively installed at the upper ends of the upward extending support plates (20), a connecting transverse plate (25) is arranged between the conveying bearing seats (21) at the same end, a pair of downward extending support plates (26) are respectively arranged at the connecting transverse plate (25) in a downward extending manner, the lower ends of the downward extending support plates (26) are respectively fixed on the upper plate (103), four guide rods (22) are respectively arranged between the pair of conveying bearing seats (21) at the same side, a conveying screw rod (23) is respectively arranged between each pair of conveying bearing seats (21), one end of each conveying screw rod (23) is respectively connected with a conveying motor (24), each conveying screw rod (23) is screwed with a moving seat (27), and each moving seat (27) is respectively penetrated through, a placing plate (28) is arranged between the moving seats (27).
5. The LED mining lamp lens cutting device according to claim 4, wherein five circular grooves (280) are formed in the upper end opening of the placing plate (28), one circular groove (280) is located at the geometric center position of the placing plate (28), the other four circular grooves (280) are located at four corners of the placing plate (28), the circular grooves (280) are all formed with downward extending cross grooves (281), the cross grooves (281) of two adjacent circular grooves (280) are mutually communicated, the depth of the cross grooves (281) is larger than that of the circular grooves (280), and circular holes (282) are formed in the groove bottoms of the circular grooves (280) in a circumferential array in a penetrating mode.
6. The LED mining lamp lens cutting device according to claim 5, wherein the upper jacking assembly (3) comprises a pair of upper jacking cylinders (30) which extend upwards and are mounted at one end of the upper plate (103), the movable ends of the upper jacking cylinders (30) are respectively provided with an upper jacking mounting plate (31), an upper top plate (32) is arranged between the upper jacking mounting plates (31), the upper top plates (32) extend upwards and are provided with a plurality of upper jacking rods (33), the upper jacking rods (33) are divided into five groups, the number of the upper jacking rods (33) in each group is four, the upper jacking rods (33) in each group of the upper jacking rods (33) are distributed on the upper top plates (32) in a circumferential array manner, when the upper jacking assembly (3) is used for pushing the LED mining lamp lens which is cut out from the conveying assembly (2), the upper jacking rods (33) penetrate through the round holes (282) and act on the LED mining lamp lens in the round groove (280) through the upper jacking rods (33), and the LED mining lamp lens is pushed out of the circular groove (280).
7. The LED mining lamp lens cutting device according to claim 6, wherein the fixing member (40) comprises four pairs of fixing bottom plates (400), a support column (401) is arranged between each pair of fixing bottom plates (400), the fixing bottom plate (400) at the lower end is arranged on the upper plate (103), the fixing bottom plate (400) at the upper end is provided with an L-shaped fixing plate (402), the inner side of the upper end of the L-shaped fixing plate (402) is provided with an inner mounting plate (403), the inner mounting plate (403) extends inwards and is provided with two pairs of inner extending fixing plates (404), and a top plate (405) is arranged between the inner extending fixing plates (404).
8. The LED mining lamp lens cutting device according to claim 7, characterized in that the reciprocating member (41) comprises a mounting part (410), the mounting part (410) is provided with a reciprocating mechanism (411), and the cutting member (42) is provided with the reciprocating mechanism (411);
the mounting component (410) comprises a pair of rectangular fixing plates (4100), an upper extending support column (4101) is arranged between the rectangular fixing plates (4100), the rectangular fixing plate (4100) at the lower end is fixed on the top plate (405), a reciprocating bearing seat (4102) is mounted at the upper end of the rectangular fixing plate (4100) at the upper end, an upper extending support block (4103) is arranged at the upper end of the reciprocating bearing seat (4102), a top fixing plate (4104) is mounted at the upper end of the upper extending support block (4103), and a T-shaped plate (4105) is arranged on the top fixing plate (4104) in an inward extending mode.
9. The LED mining lamp lens cutting device according to claim 8, wherein the reciprocating mechanism (411) comprises a pair of reciprocating rods (4110) penetrating through two ends of a T-shaped plate (4105), a key plate (4111) is arranged at the upper end of each pair of reciprocating rods (4110), a downward extending guide plate (4112) is arranged on the key plate (4111) in a downward extending manner, the downward extending guide plate (4112) penetrates through the T-shaped plate (4105), a reciprocating seat (4117) is fixed at the lower end of the downward extending guide plate (4112), a roller (4116) is rotatably arranged on the reciprocating seat (4117), a reciprocating motor (4113) is arranged on the reciprocating bearing seat (4102), a rotating disc (4114) is eccentrically arranged on an output shaft of the reciprocating motor (4113), a rotating ring (4115) is arranged on the inner side of the rotating disc (4114), the inner wall of the rotating ring (4115) is tangent to the outer wall of the roller (4116), concave plates (4118) are arranged on two sides of the reciprocating seat (4117), the upper ends of the concave plates (4118) are fixed at, the reciprocating rods (4110) are all sleeved with springs (4119), and the springs (4119) are all located between the concave plates (4118) and the T-shaped plates (4105).
10. The LED mining lamp lens cutting device according to claim 9, wherein the cutting member (42) comprises two pairs of penetrating rods (420) installed at the lower end of the concave plate (4118), the penetrating rods (420) penetrate the top plate (405), the lower end of the penetrating rods (420) is fixed with a lower pressing plate (421), the lower pressing plate (421) extends downwards and is provided with a pair of transverse downward pressing knives (422), the transverse downward pressing knives (422) are crossed with each other and are provided with a pair of longitudinal downward pressing knives (423), cross downward pressing knives (424) are arranged between the longitudinal downward pressing knives (423) and the transverse downward pressing knives (422), the transverse downward pressing knives (422) are symmetrically arranged on the lower pressing plate (421), the longitudinal downward pressing knives (423) are symmetrically arranged on the lower pressing plate (421), the transverse downward pressing knives (422) and the longitudinal downward pressing knives (423) are perpendicular to each other, and the cross downward pressing knives (424) are located at the center of the lower pressing plate (421), both sides of the lower ends of the longitudinal downward pressing knife (423) and the transverse downward pressing knife (422) are blade-shaped structures, and both sides of the cross downward pressing knife (424) are blade-shaped structures.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110106936.2A CN113021491B (en) | 2021-01-27 | 2021-01-27 | LED industrial and mining lamp lens cutting device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110106936.2A CN113021491B (en) | 2021-01-27 | 2021-01-27 | LED industrial and mining lamp lens cutting device |
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| CN113021491A true CN113021491A (en) | 2021-06-25 |
| CN113021491B CN113021491B (en) | 2022-09-06 |
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| CN113021491B (en) | 2022-09-06 |
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Effective date of registration: 20210908 Address after: 401120 No.107 dataguzhong Road, Xiantao street, Yubei District, Chongqing Applicant after: Chongqing Hengge Photoelectric Technology Co.,Ltd. Address before: No.21 Yuhua Avenue, Huaying industrial new town, Guang'an City, Sichuan Province Applicant before: SICHUAN HENGGE PHOTOELECTRIC TECHNOLOGY Co.,Ltd. |
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