CN113020094A - Method and device for automatically washing purple uric acid - Google Patents

Method and device for automatically washing purple uric acid Download PDF

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CN113020094A
CN113020094A CN202110223914.4A CN202110223914A CN113020094A CN 113020094 A CN113020094 A CN 113020094A CN 202110223914 A CN202110223914 A CN 202110223914A CN 113020094 A CN113020094 A CN 113020094A
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washing
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water
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filtrate
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CN113020094B (en
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朱伟
宫怀正
孙国春
吴健科
贾慧
马金海
王芹
张震
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Shandong Xinhua Pharmaceutical Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/08Cleaning involving contact with liquid the liquid having chemical or dissolving effect
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/102Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration with means for agitating the liquid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/14Removing waste, e.g. labels, from cleaning liquid
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D239/00Heterocyclic compounds containing 1,3-diazine or hydrogenated 1,3-diazine rings
    • C07D239/02Heterocyclic compounds containing 1,3-diazine or hydrogenated 1,3-diazine rings not condensed with other rings
    • C07D239/24Heterocyclic compounds containing 1,3-diazine or hydrogenated 1,3-diazine rings not condensed with other rings having three or more double bonds between ring members or between ring members and non-ring members
    • C07D239/28Heterocyclic compounds containing 1,3-diazine or hydrogenated 1,3-diazine rings not condensed with other rings having three or more double bonds between ring members or between ring members and non-ring members with hetero atoms or with carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, directly attached to ring carbon atoms
    • C07D239/46Two or more oxygen, sulphur or nitrogen atoms
    • C07D239/60Three or more oxygen or sulfur atoms

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Abstract

本发明提供了一种紫脲酸自动洗涤的方法,根据紫脲酸含量或紫脲酸溶料后的滤液pH对物料进行分类洗涤;本发明还提供了一种实现紫脲酸自动洗涤的装置;本发明解决了传统水洗紫脲酸仅可去除紫脲酸中水溶性杂质的难题,减轻了紫脲酸所带杂质对后续加氢还原的影响;实现了紫脲酸的分类、分等级清洗,减少有机溶剂及洗涤水用量。

Figure 202110223914

The invention provides a method for automatic washing of purpuric acid, which is to classify and wash materials according to the content of purpuric acid or the pH of the filtrate after the purpuric acid is dissolved; the invention also provides a device for automatic washing of purpuric acid The invention solves the problem that the traditional washing of purpuric acid can only remove water-soluble impurities in purpuric acid, reduces the influence of impurities carried by purpuric acid on subsequent hydrogenation reduction, and realizes the classification and graded cleaning of purpuric acid. , reduce the amount of organic solvents and washing water.

Figure 202110223914

Description

Method and device for automatically washing purple uric acid
Technical Field
The invention belongs to the field of chemical pharmacy, and particularly relates to a method and a device for automatically washing purple uric acid.
Background
The caffeine synthesis process using cyanoacetic acid and dimethyl urea as starting materials becomes a mainstream production process of caffeine series products due to the advantages of simple process, high yield, good stability of intermediates and the like. The purple uric acid is generated by carrying out ring closure and nitrosation on dimethyl urea and cyanoacetic acid, is an important intermediate for producing caffeine series products, and the content and impurity level of the purple uric acid directly influence the subsequent hydrogenation reduction reaction, thereby influencing the yield and quality of the caffeine series products. How to reduce the impurity level in the reaction system before the hydrogenation reduction becomes an important factor in improving the yield of caffeine product quality.
At present, in order to reduce the influence of the violuric acid on a nickel catalyst in a hydrogenation reduction system, water-soluble impurities in the violuric acid are washed away mainly by adopting a clean water washing mode, but organic impurities in the violuric acid cannot be effectively removed, researches prove that part of the organic impurities in the violuric acid can be hydrolyzed under an alkaline condition, a hydrolysate and a subsequent intermediate dimethyl-FAU are condensed to form rings, and the ring is heated, dehydrogenated, aromatized and hydrolyzed under the catalysis of residual nickel in the presence of illumination and oxygen to generate a carboxylic acid compound under the presence of subsequent alkali and acid, so that the quality of a caffeine finished product is seriously influenced.
The patent (CN101812024B) discloses a purification method of dimethyl violuric acid, which specifically adopts alcohol, ether or ketone organic solvent to mix with water and adds soluble zinc salt to wash the violuric acid, and can increase the content of the violuric acid from 60% to more than 90%, but the disclosed method stays in the laboratory research stage, and organic solvents such as methanol, tert-butyl alcohol and acetone used in the disclosed method can be remained in caffeine, so that organic impurities in the finished caffeine exceed the standard, and the introduction of halogen elements such as zinc chloride and zinc bromide can also affect impurity systems, which obviously has a great risk to the caffeine with dual attributes of medicine and food. The washed purple uric acid still has 10 percent of impurities, and the residual impurities still can influence the subsequent hydrogenation reduction reaction.
Disclosure of Invention
The invention provides a method for automatically washing purple uric acid, which classifies and washes materials according to the content of the purple uric acid or the pH of filtrate after the purple uric acid is dissolved:
(1) washing by the first method when the content of the purple uric acid is more than 95% (w/w) or the pH of a filtrate obtained by dispersing the purple uric acid in purified water is more than 4;
(2) washing by the second method when the content of the purple uric acid is less than or equal to 95% (w/w) and the pH of the filtrate obtained by dispersing the purple uric acid in purified water is less than or equal to 4.
The first method comprises the following washing steps:
(1) mixing purple uric acid: water is mixed according to the mass ratio of 1: 3, dispersing the dissolved materials in a material dissolving tank V1, stirring for 10-15 minutes until the materials are uniformly dispersed, pressing the materials to a washing tank V2-1 by using compressed air, stirring for 10 minutes, then opening the washing tank V2-1 to compress the air, and pressing 2/3 washing water;
(2) after the pressure is finished, adding water into a washing tank V2-1 to the original volume, stirring for 10 minutes, then starting compressed air, and pressing 2/3 washing water out to a filtrate collection tank V4-1;
(3) after the pressure is finished, adding water into a washing tank V2-1 to the original volume, stirring for 10 minutes, then starting compressed air, and pressing 2/3 washing water out to a filtrate washing tank V4-1;
(4) and monitoring the pH value of the washing water for the third time, if the pH value is more than 6.5, finishing the washing, adding water into the material in the washing tank V2-1 to supplement the volume to the original volume, and transferring the material to a pulping tank V3-1 for pulping for later use.
The second method comprises the following washing steps:
(1) mixing purple uric acid: water is mixed according to the mass ratio of 1: 2, dispersing the dissolved materials in a material dissolving tank V1, stirring for 10-15 minutes until the materials are uniformly dispersed, pressing the materials to a washing tank V2-2 by using compressed air, stirring for 10 minutes, then opening the washing tank V2-2 to compress the air, and pressing 1/2 washing water to a filtrate collecting tank V4-1;
(2) adding the solvent in the auxiliary solvent tank V5-1 and the saline solution in the auxiliary solvent tank V5-2 into a washing tank V2-2, complementing the volume of the raw material, stirring for 15 minutes, then starting compressed air, and pressing 3/4 washing liquid into a filtrate collecting tank V4-2;
(3) after the pressure is finished, adding water into a washing tank V2-2 until the volume of the raw dissolved material is 1.5 times, stirring for 10 minutes, then starting compressed air, and pressing 2/3 washing water out to a filtrate washing tank V4-2;
(4) after the pressure is finished, adding water into a washing tank V2-2 to 1.5 times of the volume of the original dissolved material, stirring for 10 minutes, then starting compressed air, and pressing 2/3 washing water out to a filtrate washing tank V4-1;
(5) and monitoring the pH value of the fifth washing water, finishing the washing if the pH value is more than 6.5, adding water into the material in the washing tank V2-2 to make up to 1.5 times of the volume of the original dissolved material, and transferring the material to a pulping tank V3-2 for pulping for later use.
The invention also provides a device for realizing the automatic washing of the purple uric acid, which comprises 1 solvent tank V1, 2 washing tanks V2-1 and V2-2, 2 beating tanks V3-1 and V3-2, 2 filtrate collection tanks V4-1 and V4-2, and 2 auxiliary solvent tanks V5-1 and V5-2; the solvent tank V1 is connected with a washing tank V2-1 and a washing tank V2-2, the washing tank V2-1 is connected with a pulping tank V3-1, the washing tank V2-1 is connected with a filtrate collecting tank V4-1, the washing tank V2-2 is connected with the pulping tank V3-2, the pulping tank V3-2 is connected with the filtrate collecting tanks V4-1 and V4-2, and the auxiliary solvent tanks V5-1 and V5-2 are respectively connected with the washing tank V2-2.
All tank bodies of the purple uric acid automatic washing device are provided with liquid level meters, the dissolving tank, the washing tank and the pulping tank are respectively provided with double-layer stirring, the washing tank is provided with a pressure gauge, a pH monitoring meter is arranged on a connecting pipeline of the washing tank and the filtrate collecting tank, and the pH monitoring meter, the pressure gauge and a liquid level counting value can be automatically controlled through PLC control.
The solvent in the auxiliary solvent tank V5-1 is ethanol with the volume fraction of more than 99 percent;
the saturated aqueous solution of the salt solution zinc sulfate in the auxiliary solvent tank V5-2.
The method solves the problem that the water-soluble impurities in the conventional water-washed uric acid can only be removed, and reduces the influence of the impurities carried by the uric acid on the subsequent hydrogenation reduction; the classification and grading cleaning of the purple uric acid are realized, and the use amount of an organic solvent and washing water is reduced; salts and organic solvents suitable for the washing of violuric acid are also identified.
Drawings
FIG. 1 is a schematic view of an automatic washing process of violuric acid, wherein: v1 is a dissolving tank, V2-1 and V2-2 are washing tanks, V3-1 and V3-2 are beating tanks, V4-1 and V4-2 are filtrate collection tanks, V5-1 and V5-2 are auxiliary solvent tanks, liquid level meters (L1, L2-1, L2-2, L3-1, L3-2, L4-1, L4-2), double-layer stirring (M1, M2-1, M2-2, M3-1, M3-2), pH monitors (pH-1, pH-2), pressure meters (P2-1 and P2-2).
Detailed Description
The following further description, without limiting the scope of the invention, with reference to the accompanying drawings, specific embodiments are as follows:
example 1:
through detection, the absolute content of the purple uric acid is 96.21 percent, the first ground washing method is adopted for washing, 500kg of the purple uric acid is put into a material dissolving tank V1, adding 1500L of water dispersible dissolving material, stirring for 13 min, pressing the material to a washing tank V2-1 with compressed air, stirring for 10 min, then opening the washing tank V2-1 to compress air, pressing out 1000L of water, then adding 1000L of water into the washing tank V2-1, stirring for 10 min, then opening the compressed air, pressing out 1000L of washing water to a filtrate collecting tank V4-1, then adding 1000L of water into the washing tank V2-1 again, stirring for 10 min, then opening the compressed air, pressing out 1000L of washing water to a filtrate collecting tank V4-1, detecting the pH of the third washing water to be 6.75, finishing the washing, 1000L of water is added into the washing tank V2-1, and the materials are transferred to the pulping tank V3-1 to be pulped for standby. The violuric acid in the pulping tank V3-1 is taken, filtered, dried and then subjected to absolute content detection, the detection result is 99.85%, and the washed violuric acid is used for hydrogenation reduction reaction, and the yield is 97.82%.
Example 2:
detecting that the absolute content of the purple uric acid is 94.85 percent, taking 100g of the purple uric acid to disperse in 300mL of water, detecting that the pH of filtrate is 4.23, washing by adopting a first washing method, putting 500kg of the purple uric acid into a material dissolving tank V1, adding 1500L of water dispersing and dissolving material, stirring for 12 minutes, pressing the material to a washing tank V2-1 by using compressed air to wash, stirring for 10 minutes, then opening the washing tank V2-1 to compress the compressed air, pressing out 1000L of water, adding 1000L of water into the washing tank V2-1, stirring for 10 minutes, then opening the compressed air, pressing out 1000L of washing water to a filtrate collecting tank V4-1, then adding 1000L of water into the washing tank V2-1 again, stirring for 10 minutes, then opening the compressed air, pressing out 1000L of washing water to a filtrate collecting tank V4-1, detecting that the pH of the washing water for the third time is 6.83, after the washing is finished, adding 1000L of water into the washing tank V2-1, and transferring the materials to a pulping tank V3-1 for pulping for standby. The violuric acid in the pulping tank V3-1 is taken, filtered, dried and then subjected to absolute content detection, the detection result is 99.65%, and the washed violuric acid is used for hydrogenation reduction reaction, and the yield is 96.92%.
Example 3:
detecting that the absolute content of the purple uric acid is 93.68%, dispersing 100g of the purple uric acid in 300mL of water, measuring the pH of the filtrate to be 4.02, washing by adopting a second washing method, putting 500kg of the purple uric acid into a solution tank V1, adding 1000L of water dispersion solution, stirring for 15 minutes, pressing the materials to a washing tank V2-2 by using compressed air, washing for 10 minutes, opening the washing tank V2-2 by using compressed air, pressing 500L of washing water to a filtrate collecting tank V4-1, adding 300L of a solvent in an auxiliary solvent tank V5-1 and 200L of a saline solution in the auxiliary solvent tank V5-2 to the washing tank V2-2, stirring for 15 minutes, then opening the compressed air, pressing 750L of the washing water to the filtrate collecting tank V4-2, then adding 1250L of water to the washing tank V2-2, stirring for 10 minutes, opening the compressed air, pressing 1000L of the washing water to the filtrate washing tank V4-2, adding 1000L of water into the washing tank V2-2, stirring for 10 min, then starting compressed air, pressing out 1000L of washing water to the filtrate washing tank V4-1, detecting the pH of the fifth washing water to be 6.78, after washing, adding 1000L of water into the washing tank V2-2, transferring the material to the pulping tank V3-2, and pulping for later use. The violuric acid in the pulping tank V3-2 is taken, filtered, dried and then subjected to absolute content detection, the detection result is 99.72%, and the washed violuric acid is used for hydrogenation reduction reaction, and the yield is 97.03%.

Claims (6)

1.一种紫脲酸自动洗涤的方法,其特征在于根据紫脲酸含量或紫脲酸溶料后的滤液pH对物料进行分类洗涤:1. a method for purpuric acid automatic washing, it is characterized in that material is classified and washed according to the filtrate pH after purpuric acid content or purpuric acid solvent: (1)当紫脲酸的质量百分比含量>95%或紫脲酸分散于纯化水所得滤液的pH>4时采用第一种方法洗涤;(1) when the mass percentage content of purpuric acid>95% or the pH>4 of the filtrate obtained by purpuric acid dispersed in purified water, adopt the first method to wash; (2)当紫脲酸质量百分比含量≤95%且紫脲酸分散于纯化水所得滤液的pH≤4时采用第二种方法洗涤。(2) When the mass percentage content of purpuric acid is less than or equal to 95% and the pH of the filtrate obtained by dispersing the purpuric acid in purified water is less than or equal to 4, the second method is used for washing. 2.根据权利要求1所述的一种紫脲酸自动洗涤的方法,其特征在于所述的第一种方法洗涤步骤为:2. the method for a kind of purpuric acid automatic washing according to claim 1, is characterized in that described first method washing step is: (1)将紫脲酸:水按照质量比1:3的比例在溶料罐V1分散溶料,搅拌10-15分钟至物料分散均匀后,用压缩空气将物料压至洗涤罐V2-1,搅拌10分钟后,开洗涤罐V2-1压缩空气,压出2/3洗涤水;(1) Disperse the violeturic acid: water in the dissolving tank V1 according to the mass ratio of 1:3, stir for 10-15 minutes until the material is uniformly dispersed, and press the material to the washing tank V2-1 with compressed air, After stirring for 10 minutes, open the washing tank V2-1 compressed air, and press out 2/3 of the washing water; (2)压完后,在洗涤罐V2-1内加水至原体积,搅拌10分钟后开压缩空气,压出2/3洗涤水至滤液收集罐V4-1;(2) after pressing, add water to the original volume in the washing tank V2-1, open the compressed air after stirring for 10 minutes, and press out 2/3 of the washing water to the filtrate collection tank V4-1; (3)压完后,在洗涤罐V2-1内加水至原体积,搅拌10分钟后开压缩空气,压出2/3洗涤水至滤液洗涤罐V4-1;(3) after pressing, add water to the original volume in washing tank V2-1, open compressed air after stirring for 10 minutes, and press out 2/3 washing water to filtrate washing tank V4-1; (4)监测第三次洗涤水的pH,若pH>6.5,则洗涤结束,在洗涤罐V2-1物料内中加水补至原体积后,将物料转移至打浆罐V3-1打浆备用。(4) Monitor the pH of the washing water for the third time, if pH > 6.5, the washing is finished. After adding water to the material in the washing tank V2-1 to make up to the original volume, the material is transferred to the beating tank V3-1 for beating for later use. 3.根据权利要求1所述的一种紫脲酸自动洗涤的方法,其特征在于所述的第二种方法洗涤步骤为:3. the method for a kind of purpuric acid automatic washing according to claim 1, is characterized in that described second method washing step is: (1)将紫脲酸:水按照质量比1:2的比例在溶料罐V1分散溶料,搅拌10-15分钟至物料分散均匀后,用压缩空气将物料压至洗涤罐V2-2,搅拌10分钟后,开洗涤罐V2-2压缩空气,压出1/2洗涤水至滤液收集罐V4-1;(1) Disperse the violet uric acid: water in the dissolving tank V1 according to the mass ratio of 1:2, stir for 10-15 minutes until the material is dispersed uniformly, and press the material to the washing tank V2-2 with compressed air, After stirring for 10 minutes, open the compressed air in the washing tank V2-2, and press out 1/2 of the washing water to the filtrate collection tank V4-1; (2)将辅助溶剂罐V5-1内的溶剂和辅助溶剂罐V5-2内的盐水溶液加入洗涤罐V2-2,补足原溶料体积,搅拌15分钟后开压缩空气,压出3/4洗涤液至滤液收集罐V4-2;(2) adding the solvent in the auxiliary solvent tank V5-1 and the saline solution in the auxiliary solvent tank V5-2 to the washing tank V2-2, making up the volume of the original solvent, stirring for 15 minutes and then opening the compressed air, pressing out 3/4 Washing liquid to filtrate collection tank V4-2; (3)压完后,在洗涤罐V2-2内加水至原溶料体积1.5倍,搅拌10分钟后开压缩空气,压出2/3洗涤水至滤液洗涤罐V4-2;(3) After pressing, add water to 1.5 times the volume of the original solution in the washing tank V2-2, open the compressed air after stirring for 10 minutes, and press out 2/3 of the washing water to the filtrate washing tank V4-2; (4)压完后,在洗涤罐V2-2内加水至原溶料体积的1.5倍,搅拌10分钟后开压缩空气,压出2/3洗涤水至滤液洗涤罐V4-1;(4) after pressing, add water to 1.5 times the volume of the original solution in washing tank V2-2, open compressed air after stirring for 10 minutes, and press out 2/3 washing water to filtrate washing tank V4-1; (5)监测第五次洗涤水的pH,若pH>6.5,则洗涤结束,在洗涤罐V2-2物料中加水补至原溶料体积的1.5倍后,将物料转移至打浆罐V3-2打浆备用。(5) Monitor the pH of the washing water for the fifth time, if pH > 6.5, then washing ends, add water to the washing tank V2-2 material to make up to 1.5 times the volume of the original solution, transfer the material to the beating tank V3-2 Spare pulp. 4.实现权利要求1所述的一种紫脲酸自动洗涤的方法的自动洗涤装置,其特征在于自动洗涤装置包括1个溶料罐V1、2个洗涤罐V2-1和V2-2、2个打浆罐V3-1和V3-2、2个滤液收集罐V4-1和V4-2,2个辅助溶剂罐V5-1和V5-2;溶料罐V1与洗涤罐V2-1和洗涤罐V2-2相连,洗涤罐V2-1与打浆罐V3-1相连,洗涤罐V2-1与滤液收集罐V4-1相连,洗涤罐V2-2与打浆罐V3-2相连,打浆罐V3-2与滤液收集罐V4-1和V4-2相连,其中,辅助溶剂罐V5-1和V5-2分别与洗涤罐V2-2相连。4. the automatic washing device that realizes the method for the automatic washing of a kind of violuric acid according to claim 1, it is characterized in that the automatic washing device comprises 1 solvent tank V1, 2 washing tanks V2-1 and V2-2, 2 1 beating tank V3-1 and V3-2, 2 filtrate collection tanks V4-1 and V4-2, 2 auxiliary solvent tanks V5-1 and V5-2; solvent tank V1 and washing tank V2-1 and washing tank V2-2 is connected, the washing tank V2-1 is connected with the beating tank V3-1, the washing tank V2-1 is connected with the filtrate collection tank V4-1, the washing tank V2-2 is connected with the beating tank V3-2, and the beating tank V3-2 is connected It is connected with the filtrate collection tanks V4-1 and V4-2, wherein the auxiliary solvent tanks V5-1 and V5-2 are respectively connected with the washing tank V2-2. 5.根据权利要求4所述的一种紫脲酸的自动洗涤装置,其特征在于所有罐体均安装有液位计,溶料罐V1、洗涤罐V2-1、V2-2,打浆罐V3-2分别带有双层搅拌M1、M2-1、M2-2、M3-1、M3-2,其中洗涤罐V2-1、V2-2安装有压力表P2-1和P2-2,洗涤罐V2-1、V2-2与滤液收集罐V4-1和V4-2连接管线安装有pH监测计pH-1、pH-2,pH监测计pH-1、pH-2、压力表P2-1和P2-2、液位计数值可通过PLC控制实现自动控制。5. the automatic washing device of a kind of violuric acid according to claim 4 is characterized in that all tank bodies are equipped with liquid level gauge, solvent tank V1, washing tank V2-1, V2-2, beating tank V3 -2 are equipped with double-layer stirring M1, M2-1, M2-2, M3-1, M3-2 respectively, wherein the washing tanks V2-1 and V2-2 are equipped with pressure gauges P2-1 and P2-2, and the washing tanks are equipped with pressure gauges P2-1 and P2-2. V2-1, V2-2 and the filtrate collection tank V4-1 and V4-2 connecting pipelines are equipped with pH monitor pH-1, pH-2, pH monitor pH-1, pH-2, pressure gauge P2-1 and P2-2, the liquid level count value can be automatically controlled by PLC control. 6.根据权利要求4所述的一种紫脲酸的自动洗涤装置,其特征在于:所述的辅助溶剂罐V5-1内的溶剂为体积分数大于99%的乙醇;所述的辅助溶剂罐V5-2内的盐溶液硫酸锌的饱和水溶液。6 . The automatic washing device of violuric acid according to claim 4 , wherein the solvent in the auxiliary solvent tank V5-1 is ethanol with a volume fraction greater than 99%; the auxiliary solvent tank Salt solution in V5-2 A saturated aqueous solution of zinc sulfate.
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