Broken hole processingequipment suitable for jeans production system
Technical Field
The invention relates to the technical field of garment production and processing, in particular to a hole-breaking processing device suitable for a jeans production system.
Background
The existing hole-breaking processing mode of the jeans generally processes and polishes the jeans manually in a factory to generate the hole-breaking effect, the mode is low in production efficiency, huge in labor cost consumption and low in polishing precision, meanwhile, the hole-breaking processing mode cannot be adjusted according to the style of the jeans, and the grindstone replacement is very complicated.
Disclosure of Invention
The invention aims to provide a hole-breaking processing device suitable for a jeans production system, so as to solve the problems in the background technology.
The technical scheme of the invention is as follows: a broken hole processing device suitable for a jeans production system comprises a workbench, wherein the workbench is provided with an installation plate, the lower end face of the installation plate is fixedly provided with a supporting leg, the lower end of the supporting leg is fixedly provided with a supporting plate, and the upper end face of the installation plate is fixedly provided with an installation vertical plate along the vertical direction;
the polishing mechanism is arranged on the upper end face of the mounting plate and is used for polishing jeans;
the grinding stone installation mechanism is arranged below the polishing mechanism and is arranged on the side surface of the installation vertical plate along the horizontal direction;
the clamping mechanism is arranged below the grinding stone mounting mechanism and is arranged on the side surface of the mounting vertical plate along the horizontal direction;
the waste collecting mechanism is arranged on the upper end face of the mounting plate and used for collecting waste scraps generated during polishing of jeans.
As a preferred scheme of the invention, the polishing mechanism comprises a first electric slide rail, the first electric slide rail is arranged along the vertical direction, an electric sliding sleeve is coaxially sleeved on the first electric slide rail, and the electric sliding sleeve is electrically connected with the first electric slide rail; the side surface of the circumference of the electric sliding sleeve is fixedly provided with a connecting plate, the connecting plate is arranged along the horizontal direction, one end of the upper end surface of the connecting plate, which is close to the electric sliding sleeve, is fixedly provided with a controller, one side surface of the controller, which is far away from the electric sliding sleeve, is fixedly provided with an electric telescopic rod, the electric telescopic rod is electrically connected with the controller, the electric telescopic rod is arranged along the horizontal direction, the extending direction of the electric telescopic rod is the same as the extending direction of the connecting plate, one end of the electric telescopic rod, which is far away from the controller, is fixedly provided with a Contraband type mounting frame, the opening of the Contraband type mounting frame is downward along the vertical direction, the Contraband type mounting frame is in sliding connection with the connecting plate, the opening of the Contraband type mounting frame is positioned below the connecting plate, and the opening of the Contraband type mounting, "Contraband" type mounting bracket is located the fixed motor mounting panel that is provided with on the lateral wall of connecting plate below, the fixed motor that rotates that is provided with on the motor mounting panel, the grinding roller is kept away from the one end of rotating the motor through first connecting axle with the inside wall of "Contraband" type mounting bracket rotates to be connected, the grinding roller is close to the fixed second connecting axle that is provided with of one end of rotating the motor, the output orientation of rotating the motor the grinding roller, just the fixed third connecting axle that is provided with of output of rotating the motor, the third connecting axle with second connecting axle fixed connection.
As a preferred scheme of the invention, the grindstone mounting mechanism comprises a fixed shaft, the fixed shaft is fixedly arranged on the vertical mounting plate, the fixed shaft is arranged along the horizontal direction, a positioning plate is fixedly arranged on one side, close to the vertical mounting plate, of the circumferential side wall of the fixed shaft, the positioning plate is arranged along the vertical direction, a sliding seat is also fixedly arranged on the fixed shaft, the sliding seat is arranged along the horizontal direction, waist-shaped grooves are formed in two side walls of the sliding seat, a sliding base is slidably arranged on the sliding seat, the sliding base is fixed with the sliding seat through a first connecting bolt, an installation groove is formed in the upper end surface of the sliding base along the vertical direction, and a first connecting spring is fixedly arranged on the bottom surface of the; the abutting plate is elastically connected with the first connecting spring; the mounting base is clamped in the mounting groove and is connected with the sliding base through a first connecting bolt; and a grinding stone is fixedly arranged on the upper end face of the mounting base.
As a preferable scheme of the invention, the upper end surface of the grinding stone can be carved into different shapes according to actual requirements.
As a preferable scheme of the present invention, a first through hole is formed in a circumferential side wall of the fixed shaft, the first through hole is disposed along a vertical direction and penetrates through the circumferential side wall of the fixed shaft, and a diameter of the first through hole is smaller than a diameter of the fixed shaft.
As a preferable scheme of the invention, the clamping mechanism comprises an L-shaped connecting base, the L-shaped connecting base is connected with the mounting plate through a second connecting spring, a mounting base shaft is fixedly arranged on the end face of the vertical part of the L-shaped connecting base, and the mounting base shaft is provided with a mounting hole along the axis direction; a second through hole is formed in the circumferential surface of the mounting base shaft along the vertical direction, and the second through hole and the first through hole are arranged coaxially; connecting grooves are uniformly formed in the circumferential side surface of the mounting base shaft along the axis direction, the connecting grooves are communicated with the mounting holes, a clamping element is rotationally arranged in each connecting groove, each clamping element is provided with a rotating rod and a clamping plate, the rotating rods are rotationally connected with the side walls of the connecting grooves, the clamping plates are fixedly connected with the rotating rods, the clamping plates are arranged along the vertical direction, and first transmission teeth are arranged on the circumferential side walls of the rotating rods; a first rotating shaft is rotatably arranged in the mounting hole, a plurality of second transmission teeth are uniformly arranged on the circumferential side wall of the first rotating shaft along the axis direction, the first transmission teeth are meshed with the second transmission teeth, a second rotating shaft is fixedly arranged on one end face, close to the vertical mounting plate, of the first rotating shaft, one end of the second rotating shaft is fixedly connected with the end face of the first rotating shaft, and a first bevel gear is fixedly arranged at the other end of the second rotating shaft; the second bevel gear is rotatably connected with the inner side wall of the mounting hole and meshed with the first bevel gear; the rotating gear is coaxially arranged with the second bevel gear through a third connecting shaft; the one end of actuating lever passes first through-hole and drive block fixed connection, the drive block is fixed to be set up the lower terminal surface of connecting plate, the other end of actuating lever passes the second through-hole is located directly over L type connecting plate horizontal part, the actuating lever is located fixedly on the circumference side of second through-hole inside is provided with the rack, the rack with the running gear meshes mutually.
As a preferred scheme of the invention, the waste collecting mechanism comprises a collecting box, the collecting box is fixedly arranged on the upper end surface of the mounting plate, an air suction assembly is arranged in the collecting box, a first air suction pipe is fixedly arranged on the upper end surface of the collecting box, the first air suction pipe is arranged along the vertical direction, an elbow pipe is fixedly arranged at one end of the first air suction pipe, which is far away from the collecting box, one end of the elbow pipe is fixedly connected with the first air suction pipe, a second air suction pipe is fixedly arranged at the other end of the elbow pipe, and the second air suction pipe is arranged along the horizontal direction; and the collecting piece is fixedly arranged on the side wall of the Contraband-shaped mounting frame at the lower end of the connecting plate and is connected with the second air suction pipe through a third air suction pipe.
In a preferred embodiment of the present invention, the first intake pipe is a bellows, and the second intake pipe is a bellows.
Advantageous effects
The invention provides a hole-breaking processing device suitable for a jeans production system through improvement, and compared with the prior art, the hole-breaking processing device has the following improvements and advantages:
1. through setting up grindstone installation mechanism, when the grindstone of different styles in order to adapt to the broken hole jeans of different styles need be changed, only need change grindstone and mounting base can, easy and simple to handle.
2. Through setting up clamping mechanism, when handling in broken hole to jeans, can press from both sides tightly automatically, handle the back when accomplishing broken hole, can loosen automatically to make things convenient for taking to jeans, thereby improved broken hole efficiency.
3. By arranging the waste collecting mechanism, when the jeans are subjected to hole breaking treatment, the generated scraps can be collected, so that the scraps cannot be sucked by workers when the jeans are subjected to hole breaking treatment, the working environment is improved, and the practicability of the jeans is improved.
Drawings
The invention is further explained below with reference to the figures and examples:
FIG. 1 is a schematic isometric view of the present invention;
FIG. 2 is a left side view of the present invention;
FIG. 3 is a schematic cross-sectional view of a first isometric step of the present invention;
FIG. 4 is a cross-sectional view of a second equiaxial step measurement of the present invention;
FIG. 5 is an enlarged view taken at A in FIG. 3;
FIG. 6 is an enlarged view of FIG. 3 at B;
FIG. 7 is an enlarged view at C of FIG. 4;
fig. 8 is an enlarged view of fig. 3 at D.
In the figure, the mounting plate 1, the support leg 2, the support plate 3, the mounting riser 11, the polishing mechanism 4, the grindstone mounting mechanism 5, the clamping mechanism 6, the garbage collecting mechanism 7, the first electric slide rail 41, the electric slide bushing 42, the connecting plate 43, the controller 44, the electric telescopic rod 45, the Contraband-shaped mounting bracket 46, the polishing roller 47, the motor mounting plate 461, the rotating motor 48, the first connecting shaft 471, the second connecting shaft 472, the third connecting shaft 481, the fixed shaft 51, the positioning plate 52, the slide base 53, the kidney-shaped groove 531, the slide base 54, the mounting groove 541, the first connecting spring 542, the abutting plate 543, the mounting base 55, the second connecting bolt 57, the grindstone 56, the first through hole 501, the L-shaped connecting base 62, the second connecting spring 63, the mounting base shaft 61, the second through hole 612, the connecting groove 611, the clamping member 65, the first rotating shaft 64, the second rotating shaft 66, the first bevel gear 67, the, The suction pipe collecting device comprises a rotating gear 69, a driving rod 601, a rack 6011, a collecting box 71, a first suction pipe 72, an elbow 73, a second suction pipe 74, a collecting piece 76 and a third suction pipe 75.
Detailed Description
The present invention will be described in detail with reference to fig. 1 to 8, and the technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-8, the invention relates to a hole-breaking processing device suitable for jeans production systems, which comprises a workbench, wherein the workbench is provided with a mounting plate 1, the lower end surface of the mounting plate 1 is fixedly provided with a supporting leg 2, the lower end of the supporting leg 2 is fixedly provided with a supporting plate 3, and the upper end surface of the mounting plate 1 is fixedly provided with a mounting vertical plate 11 along the vertical direction;
the polishing mechanism 4 is arranged on the upper end face of the mounting plate 1, and the polishing mechanism 4 is used for polishing jeans;
the grinding stone mounting mechanism 5 is arranged below the grinding mechanism 4, and the grinding stone mounting mechanism 5 is arranged on the side surface of the mounting vertical plate 1 along the horizontal direction;
the clamping mechanism 6 is arranged below the grinding stone installation mechanism 5, and the clamping mechanism 6 is arranged on the side surface of the installation vertical plate 1 along the horizontal direction;
waste material collection mechanism 7, waste material collection mechanism 7 sets up the up end at mounting panel 1, and waste material collection mechanism 7 is used for collecting the sweeps that produce when polishing jeans.
The polishing mechanism 4 comprises a first electric slide rail 41, the first electric slide rail 41 is arranged along the vertical direction, an electric sliding sleeve 42 is coaxially sleeved on the first electric slide rail 41, and the electric sliding sleeve 42 is electrically connected with the first electric slide rail 41; a connecting plate 43 is fixedly arranged on the circumferential side surface of the electric sliding sleeve 42, the connecting plate 43 is arranged along the horizontal direction, a controller 44 is fixedly arranged at one end of the upper end surface of the connecting plate 43, which is close to the electric sliding sleeve 42, a controller 44 is fixedly arranged on one side surface of the controller 44, which is far away from the electric sliding sleeve 42, an electric telescopic rod 45 is fixedly arranged on one side surface of the controller 44, which is electrically connected with the controller 44, the electric telescopic rod 45 is arranged along the horizontal direction, the extending direction of the electric telescopic rod 45 is the same as the extending direction of the connecting plate 43, a Contraband-type mounting frame 46 is fixedly arranged at one end of the electric telescopic rod 45, which is far away from the controller 44, the opening of the Contraband-type mounting frame 46 is downward along the vertical direction, the Contraband-type mounting frame 46 is in sliding connection with the connecting plate 43, the opening of the Contraband-type mounting frame 46 is positioned below the connecting, the motor mounting plate 461 is fixedly provided with a rotating motor 48, one end of the polishing roller 47, which is far away from the rotating motor 48, is rotatably connected with the inner side wall of the Contraband-shaped mounting frame 46 through a first connecting shaft 471, one end of the polishing roller 47, which is close to the rotating motor 48, is fixedly provided with a second connecting shaft 472, the output end of the rotating motor 48 faces the polishing roller 47, the output end of the rotating motor 48 is fixedly provided with a third connecting shaft 481, and the third connecting shaft 481 is fixedly connected with the second connecting shaft 472.
The grinding stone mounting mechanism 5 comprises a fixed shaft 51, the fixed shaft 51 is fixedly arranged on the vertical mounting plate 11, the fixed shaft 51 is arranged along the horizontal direction, a positioning plate 52 is fixedly arranged on one side, close to the vertical mounting plate 11, of the circumferential side wall of the fixed shaft 51, the positioning plate 52 is arranged along the vertical direction, a sliding seat 53 is further fixedly arranged on the fixed shaft 51, the sliding seat 53 is arranged along the horizontal direction, waist-shaped grooves 531 are formed in two side walls of the sliding seat 53, a sliding base 54 is slidably arranged on the sliding seat 53, the sliding base 54 is fixed with the sliding seat 53 through a first connecting bolt, an installation groove 541 is formed in the upper end face of the sliding base 54 along the vertical direction, and; a butt plate 543, the butt plate 543 is elastically connected with the first connecting spring 542; the mounting base 55 is clamped in the mounting groove 541 and is connected with the sliding base through a first connecting bolt 57; a grinding stone 56 is fixedly provided on the upper end surface of the mounting base 55.
The upper end surface of the grinding stone 56 can be carved into different shapes according to actual requirements.
A first through hole 501 is formed in the circumferential side wall of the fixed shaft 51, the first through hole 501 is arranged in the vertical direction and penetrates through the circumferential side wall of the fixed shaft 51, and the diameter of the first through hole 501 is smaller than that of the fixed shaft 51.
The clamping mechanism 6 comprises an L-shaped connecting base 62, the L-shaped connecting base 62 is connected with the mounting plate 1 through a second connecting spring 63, a mounting base shaft 61 is fixedly arranged on the end face of the vertical part of the L-shaped connecting base 62, and a mounting hole is formed in the mounting base shaft 61 along the axial direction; a second through hole 612 is formed in the circumferential surface of the mounting base shaft 61 along the vertical direction, and the second through hole 612 and the first through hole 501 are arranged coaxially; the circumferential side surface of the mounting base shaft 61 is uniformly provided with connecting grooves 611 along the axis direction, the connecting grooves 611 are communicated with the mounting holes, clamping pieces 65 are rotationally arranged in the connecting grooves 611, each clamping piece 65 is provided with a rotating rod and a clamping plate, the rotating rod is rotationally connected with the side wall of the connecting groove 611, the clamping plates are fixedly connected with the rotating rod, the clamping plates are arranged along the vertical direction, and the circumferential side wall of the rotating rod is provided with first transmission teeth; a first rotating shaft 64 is rotatably arranged in the mounting hole, a plurality of second transmission teeth are uniformly arranged on the circumferential side wall of the first rotating shaft 64 along the axis direction, the first transmission teeth are meshed with the second transmission teeth, a second rotating shaft 66 is fixedly arranged on one end face, close to the vertical mounting plate 11, of the first rotating shaft 64, one end of the second rotating shaft 66 is fixedly connected with the end face of the first rotating shaft 64, and a first bevel gear 67 is fixedly arranged at the other end of the second rotating shaft 66; a second bevel gear 68, wherein the second bevel gear 68 is rotatably connected with the inner side wall of the mounting hole, and the second bevel gear 68 is meshed with the first bevel gear 67; a rotating gear 69, the rotating gear 69 is coaxially arranged with the second bevel gear 68 through a third connecting shaft 691; one end of the driving rod 601 penetrates through the first through hole 501 to be fixedly connected with the driving block 602, the driving block 602 is fixedly arranged on the lower end face of the connecting plate 43, the other end of the driving rod 601 penetrates through the second through hole 612 and is located right above the horizontal portion of the L-shaped connecting plate 62, a rack 6011 is fixedly arranged on the circumferential side face of the driving rod 601 located inside the second through hole 612, and the rack 6011 is meshed with the rotating gear 69.
The waste collecting mechanism 7 comprises a collecting box 71, the collecting box 71 is fixedly arranged on the upper end surface of the mounting plate 1, a gas suction assembly is arranged in the collecting box 71, a first gas suction pipe 72 is fixedly arranged on the upper end surface of the collecting box 71, the first gas suction pipe 72 is arranged along the vertical direction, an elbow pipe 73 is fixedly arranged at one end, away from the collecting box 71, of the first gas suction pipe 72, one end of the elbow pipe 73 is fixedly connected with the first gas suction pipe 72, a second gas suction pipe 74 is fixedly arranged at the other end of the elbow pipe 73, and the second gas suction pipe 74; and the collecting piece 76 is fixedly arranged on the side wall of the mounting frame 46 of the type Contraband at the lower end of the connecting plate 43, and the collecting piece 76 is connected with the second suction pipe 74 through a third suction pipe 75.
The first suction duct 72 is a bellows and the second suction duct 74 is a bellows.
The working principle of the invention is as follows:
when the jeans trouser legs need to be subjected to hole breaking treatment, only one of the jeans trouser legs to be subjected to hole breaking treatment needs to be sleeved on the fixed shaft 51, the waist end surface of the jeans is attached to the positioning plate 52, and then the starting switch of the device is started;
the first electric slide rail 41 starts to work, so that the electric slide sleeve 42 moves downwards, the connecting plate 43 is driven to move downwards, the grinding roller 47 is contacted with the jeans, then the rotating motor 48 starts to work, so that the grinding roller 47 rotates, the hole breaking treatment on the jeans is realized, and the hole breaking treatment on the jeans in different types is realized under the action of the grinding stone 46;
at the same time, the suction module of the waste collection mechanism 7 is activated, so that the waste generated by the grinding roller 47 during the grinding of jeans can pass through the collection member 76 into the third suction duct 75, and then be sucked through the second suction duct 74 and the first suction duct 72 into the collection box 71 for collection.
Further, in the process of downward movement of the connecting plate 43, the driving block 602 is driven to move downward, so as to drive the driving rod 601 to move downward, while the driving rod 601 moves downward, the rack 6011 is driven to move, when the rack 6011 moves downward, the rotating gear 69 is driven to rotate, so as to drive the second bevel gear 68 to rotate, the second bevel gear 68 drives the first bevel gear 67 to rotate, the first bevel gear 67 drives the first rotating shaft 64 to rotate through the second rotating shaft 66, when the first rotating shaft 64 rotates, the rotating shaft can be driven to rotate through the engagement of the second driving teeth and the first driving teeth, and then the clamping plate is driven to rotate, so as to clamp the other trouser leg of the jeans; then, when the grinding roller 47 is just in contact with the jeans, the driving rod 601 can press the L-shaped connecting base 62 downwards at the moment, so that the clamping mechanism 6 is driven to move downwards integrally, the jeans can be pulled downwards, and the contact part of the jeans and the grinding roller 47 is in a tightened state, so that the grinding effect can be improved;
further, when the grindstones with different styles need to be replaced to adapt to the hole-broken jeans with different styles, only the second connecting bolt 57 needs to be rotated, then the mounting base 55 and the grindstone 56 which are different in style need to be replaced, the sliding base 54 can relatively slide on the sliding base 53 by rotating the first connecting bolt, so that the hole-broken position of the hole-broken jeans with different styles can be adapted, and then the position of the Contraband-shaped mounting frame 46 on the connecting plate 43 is adjusted, so that the grinding roller 47 and the grindstone 56 are always on the same vertical straight line;
when the style of the hole-broken jeans has two or more holes, the controller can control the electric telescopic rod 54 to move, so that the Contraband-type mounting rack 46 is driven to move on the connecting plate 43, and the hole-broken treatment of the jeans is completed.
The above description is only for the preferred embodiment of the present invention and is not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the specification and the drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.