CN112974900B

CN112974900B - Energy-concerving and environment-protective waste recovery device for machining

Info

Publication number: CN112974900B
Application number: CN202110209733.6A
Authority: CN
Inventors: 罗晓晔; 程文
Original assignee: Hangzhou Polytechnic
Current assignee: Chongqing Yuanlutong New Quality Technology Co ltd
Priority date: 2021-02-25
Filing date: 2021-02-25
Publication date: 2022-06-24
Anticipated expiration: 2041-02-25
Also published as: CN112974900A

Abstract

The invention discloses an energy-saving and environment-friendly machining waste recycling device, comprising a fixing plate, a drilling module and an installation box. The installation box is fixedly connected below the fixing plate, and the drilling module is fixedly connected above the fixing plate. The inside of the installation box is fixedly connected with a collection device, the right side of the installation box is provided with a separation box, the surface of the separation box close to the installation box is fixedly connected with a first conveying device, and the first conveying device is fixed with the collection device The upper surface of the bottom of the separation box is fixedly connected with a feeding device. The present invention can process metal scraps while processing metal parts, thereby improving the processing efficiency, and the water in it can be reused. The first conveying pump, the second conveying pump, the servo motor, the discharge valve and the water discharge valve are all controlled by the controller to start regularly, saving energy and protecting the environment.

Description

Energy-concerving and environment-protective waste recovery device for machining

Technical Field

The invention relates to the technical field of waste recovery, in particular to an energy-saving and environment-friendly waste recovery device for machining.

Background

In the process of machining metal parts used for automobiles, drilling is an important step, and the drilling needs to be carried out by a milling machine, clamping and positioning the metal parts and drilling holes on the surfaces of the written parts by using a milling cutter.

Can produce metal fragments at the in-process of carrying out drilling processing, current processing mode is after treating processing, regularly carries out artifical clearance to its surface and retrieves, and such processing mode is wasted time and energy for machining efficiency is lower, for this reason, we propose an energy-concerving and environment-protective waste recovery device for machining.

Disclosure of Invention

The invention aims to provide an energy-saving and environment-friendly waste recycling device for machining, which is used for solving the problems in the background art.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an energy-concerving and environment-protective waste recovery device for machining, includes fixed plate, drilling module and install bin, fixed plate below fixedly connected with install bin, fixed plate top fixedly connected with drilling module, the inside fixedly connected with collection device of install bin, the right of install bin is provided with the separator box, the surface fixed that the separator box is close to the install bin is connected with first conveyor, first conveyor and collection device fixed connection, fixed surface is connected with unloader on the bottom of separator box, fixed surface is connected with second conveyor under the bottom of separator box, second conveyor and unloader cooperation installation, second conveyor and collection device fixed connection.

Preferably, the collecting device comprises a through hole, a rotating plate, a collecting box and a feeding hole, the through hole is formed in the surface of the fixing plate, the rotating plate is symmetrically arranged on the lower surface of the fixing plate through a torsion spring, the collecting box is fixedly connected to the inner wall of the mounting box and located below the through hole, and the feeding hole is formed in the top of the collecting box.

Preferably, the first conveying device comprises a first conveying pump, a first mounting seat, a first connecting pipe, a second connecting pipe, a connecting channel and a water outlet, the surface of the separation box close to the mounting box is fixedly connected with the first mounting seat, the first conveying pump is fixedly connected above the first mounting seat, the second connecting pipe and the first connecting pipe are fixedly connected to the upper box and the lower box of the first conveying pump respectively, one end of the first connecting pipe, far away from the first conveying pump, is fixedly connected with the collecting box, and the first connecting pipe is communicated with the inside of the collecting box. The one end that first delivery pump was kept away from to the second connecting pipe and the top fixed connection of separator box, interface channel has been seted up at the top of separator box, interface channel's surface equidistance has seted up the delivery port, the second connecting pipe is linked together with interface channel.

Preferably, unloader includes discharge gate, bleeder valve, swash plate, filter screen, mounting panel, spring, post groove, servo motor, cam and recess, the inside symmetry fixedly connected with mounting panel of separator box, a plurality of post grooves have been seted up on the surface of mounting panel, the bottom fixedly connected with spring in post groove is a plurality of the one end fixedly connected with swash plate of post groove bottom is kept away from to the spring, the inside fixedly connected with filter screen of swash plate, the filter screen is located interface channel's below, the discharge gate has been seted up to the side of separator box, the surface mounting of discharge gate has the bleeder valve, the internally mounted of mounting panel has servo motor, servo motor's output fixedly connected with cam, the surface of mounting panel is seted up flutedly, the recess rotates the installation with the cam.

Preferably, the second conveying device comprises a second mounting seat, a second conveying pump, a first fixed pipe, a second fixed pipe, a water outlet valve and a water outlet hole, the bottom of the separation box is located between the two mounting plates, the water outlet hole is formed in the surface of the water outlet hole, the second mounting seat is fixedly connected to the lower surface of the bottom of the separation box, the second conveying pump is fixedly connected to the lower portion of the second mounting seat, the first fixed pipe and the second fixed pipe are fixedly connected to the surface of the second conveying pump, one end, away from the second conveying pump, of the first fixed pipe is fixedly connected with the water outlet hole, one end, away from the second conveying pump, of the second fixed pipe is fixedly connected with the collection box, and the second fixed pipe is communicated with the inside of the collection box.

Preferably, a controller is installed at the top of the separation box, and the first delivery pump, the second delivery pump, the discharge valve, the servo motor and the water outlet valve are all connected with the controller through leads.

Compared with the prior art, the invention has the beneficial effects that:

according to the invention, metal scraps are arranged on the surfaces of the two rotating plates through the through holes, when the scraps are accumulated more and the gravity of the scraps is greater than the acting force of the torsion spring, the two rotating plates can rotate by a certain angle, the scraps enter the collecting box, water is arranged in the collecting box and is conveyed by the first conveying pump, the separating box is internally provided with a filter screen for screening, water and the metal scraps are separated, the water is conveyed into the collecting box again by the second conveying pump, the metal scraps can be treated while metal parts are processed, the processing efficiency is improved, the water in the water can be repeatedly utilized, and the first conveying pump, the second conveying pump, the servo motor, the discharge valve and the water outlet valve are controlled by the controller to be started at regular time, so that the energy is saved and the environment is protected.

Drawings

FIG. 1 is a schematic view of the present invention in a partial cross-sectional view;

FIG. 2 is a schematic view of the blanking device of the present invention.

In the figure: 1. a fixing plate; 2. a drilling module; 3. installing a box; 4. a collection device; 5. a separation tank; 6. a first conveying device; 7. a blanking device; 8. a second conveying device; 9. a through hole; 10. a rotating plate; 11. a collection box; 12. a feed inlet; 13. a first delivery pump; 14. a first mounting seat; 15. a first connecting pipe; 16. a second connecting pipe; 17. a connecting channel; 18. a water outlet; 19. a discharge port; 20. a discharge valve; 21. a sloping plate; 22. filtering with a screen; 23. mounting a plate; 24. a spring; 25. a column groove; 26. a servo motor; 27. a cam; 28. a groove; 29. a second mounting seat; 30. a second delivery pump; 31. a first stationary tube; 32. a second stationary tube; 33. a water outlet valve; 34. a water outlet hole; 35. and a controller.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1, the energy-saving and environment-friendly waste recycling device for machining comprises a fixed plate 1, a drilling module 2 and an installation box 3, wherein the installation box 3 is fixedly connected below the fixed plate 1, the drilling module 2 is fixedly connected above the fixed plate 1, a collecting device 4 is fixedly connected inside the installation box 3, a separation box 5 is arranged on the right side of the installation box 3, a first conveying device 6 is fixedly connected to the surface, close to the installation box 3, of the separation box 5, and metal scraps and water can be conveyed into the separation box 5; the first conveying device 6 is fixedly connected with the collecting device 4, and the upper surface of the bottom of the separation box 5 is fixedly connected with a blanking device 7, so that metal scraps can be conveniently blanked; the lower surface of the bottom of the separation box 5 is fixedly connected with a second conveying device 8, so that water can be conveyed into the collection box 11 again, and the collection box 11 can be supplemented with water at regular time; the second conveying device 8 is matched with the blanking device 7, and the second conveying device 8 is fixedly connected with the collecting device 4.

Referring to fig. 1, the collecting device 4 includes a through hole 9, rotating plates 10, a collecting box 11 and a feeding hole 12, the through hole 9 is formed in the surface of the fixing plate 1, the rotating plates 10 are symmetrically installed on the lower surface of the fixing plate 1 through torsion springs 24, the collecting box 11 is fixedly connected to the inner wall of the installing box 3, the collecting box 11 is located below the through hole 9, the feeding hole 12 is formed in the top of the collecting box 11, when metal debris is scattered on the surfaces of the two rotating plates 10 during drilling of metal parts, the rotating plates 10 increase along with the accumulation of the metal debris, the gravity of the metal debris is greater than the acting force of the torsion springs 24, the rotating plates 10 rotate by a certain angle, and the metal debris slides into the collecting box 11.

Referring to fig. 1, the first conveying device 6 includes a first conveying pump 13, a first mounting seat 14, a first connecting pipe 15, a second connecting pipe 16, a connecting channel 17 and a water outlet 18, the surface of the separation box 5 close to the mounting box 3 is fixedly connected with the first mounting seat 14, the first conveying pump 13 is fixedly connected above the first mounting seat 14, the second connecting pipe 16 and the first connecting pipe 15 are respectively and fixedly connected above and below the first conveying pump 13, one end of the first connecting pipe 15 far away from the first conveying pump 13 is fixedly connected with the collecting box 11, and the first connecting pipe 15 is communicated with the inside of the collecting box 11. One end that first delivery pump 13 was kept away from to second connecting pipe 16 and the top fixed connection of separator box 5, interface channel 17 has been seted up at the top of separator box 5, delivery port 18 has been seted up to interface channel 17's surperficial equidistance, second connecting pipe 16 is linked together with interface channel 17, by controller 35 control, first delivery pump 13 starts, and metal debris is carried to second connecting pipe 16 by first connecting pipe 15 along with water, reentrants in interface channel 17, gets into the inside of separator box 5 through delivery port 18, and the surface of the filter screen 22 that scatters is filtered by filter screen 22.

Referring to fig. 1 and 2, the blanking device 7 includes a discharge port 19, a discharge valve 20, an inclined plate 21, a filter screen 22, an installation plate 23, a spring 24, column grooves 25, a servo motor 26, a cam 27 and a groove 28, the installation plate 23 is symmetrically and fixedly connected to the inside of the separation box 5, the surface of the installation plate 23 is provided with a plurality of column grooves 25, the bottom of the column grooves 25 is fixedly connected with the spring 24, one end of the plurality of springs 24 far away from the bottom of the column grooves 25 is fixedly connected with the inclined plate 21, the inside of the inclined plate 21 is fixedly connected with the filter screen 22, the filter screen 22 is located below the connecting channel 17, the side surface of the separation box 5 is provided with the discharge port 19, the surface of the discharge port 19 is provided with the discharge valve 20, the inside of the installation plate 23 is provided with the servo motor 26, the output end of the servo motor 26 is fixedly connected with the cam 27, the surface of the installation plate 23 is provided with the groove 28, recess 28 rotates the installation with cam 27, by controller 35 control, two servo motor 26 start, drive two cams 27 and rotate, it reciprocates fast to drive swash plate 21, spring 24's initial condition is by tensile state, spring 24 is acted on the surface of swash plate 21 by tensile reaction force that produces, it resets to drive swash plate 21, make whole swash plate 21 vibrations, attach to the metal debris on filter screen 22 surface, along filter screen 22 and swash plate 21 landing to discharge gate 19, discharge valve 20 is opened, carry out the ejection of compact.

Referring to fig. 1, the second conveying device 8 includes a second mounting base 29, a second conveying pump 30, a first fixing pipe 31, a second fixing pipe 32, a water outlet valve 33 and a water outlet 34, a water outlet 34 is formed between the two mounting plates 23 at the bottom of the separation box 5, the water outlet valve 33 is installed on the surface of the water outlet 34, the second mounting base 29 is fixedly connected to the lower surface of the bottom of the separation box 5, the second conveying pump 30 is fixedly connected to the lower portion of the second mounting base 29, the first fixing pipe 31 and the second fixing pipe 32 are fixedly connected to the surface of the second conveying pump 30, one end of the first fixing pipe 31, which is far away from the second conveying pump 30, is fixedly connected to the water outlet 34, one end of the second fixing pipe 32, which is far away from the second conveying pump 30, is fixedly connected to the collecting box 11, the second fixing pipe 32 is communicated with the inside of the collecting box 11, and the water outlet valve 33 is opened, the second delivery pump 30 is started to drive water to flow from the first fixing pipe 31 to the second fixing pipe 32 and then enter the collecting box 11 for reuse, so that water is always in the collecting box 11.

Referring to fig. 1, a controller 35 is installed at the top of the separation tank 5, the first delivery pump 13, the second delivery pump 30, the discharge valve 20, the servo motor 26, and the water outlet valve 33 are all connected to the controller 35 through wires, and the controller 35 is precisely controlled by a computer program.

The circuits and controls involved in the present invention are prior art and will not be described in detail herein.

The working principle is as follows: the drilling module 2 is similar to the drilling structure of the existing milling machine for processing automobile parts, the working principle is the same, the drilling module is the existing mature technology, the controller 35 controls the drilling module, when metal debris scatters on the surfaces of the two rotating plates 10 during the drilling processing of the metal parts, the gravity of the metal debris is larger than the acting force of the torsion spring 24 along with the increase of the accumulation amount of the metal debris of the rotating plates 10, the rotating plates 10 rotate for a certain angle, the metal debris slides into the collecting box 11, then returns to the initial position under the action of the torsion spring 24, the controller 35 controls the first conveying pump 13 to be started, the metal debris is conveyed to the second connecting pipe 16 from the first connecting pipe 15 along with water, then enters the connecting channel 17, enters the inside of the separating box 5 through the water outlet 18, the surface of the scattered filter screen 22 is filtered by the filter screen 22, water passes through the filter screen 22, the metal debris is arranged on the surface of the filter screen 22, the filter screen 22 is separated from the metal debris, the water outlet valve 33 is opened, the second conveying pump 30 is started, water is driven to flow from the first fixing pipe 31 to the second fixing pipe 32, the water enters the inside of the collecting box 11 again, the water is guaranteed to be always contained in the collecting box 11, the controller 35 controls the water outlet valve, the two servo motors 26 are started, the two cams 27 are driven to rotate, the inclined plate 21 is driven to move up and down rapidly, the initial state of the spring 24 is in a stretched state, the reaction force generated by stretching the spring 24 acts on the surface of the inclined plate 21, the inclined plate 21 is driven to reset, the whole inclined plate 21 vibrates, the metal debris attached to the surface of the filter screen 22 slides to the discharge hole 19 along the filter screen 22 and the inclined plate 21, and the discharge valve 20 is opened to discharge materials.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an energy-concerving and environment-protective waste recovery device for machining, includes fixed plate (1), drilling module (2) and install bin (3), fixed plate (1) below fixedly connected with install bin (3), fixed plate (1) top fixedly connected with drilling module (2), its characterized in that: the collecting device (4) is fixedly connected to the inside of the installation box (3), the separation box (5) is arranged on the right side of the installation box (3), the surface, close to the installation box (3), of the separation box (5) is fixedly connected with the first conveying device (6), the first conveying device (6) is fixedly connected with the collecting device (4), the upper surface of the bottom of the separation box (5) is fixedly connected with the blanking device (7), the lower surface of the bottom of the separation box (5) is fixedly connected with the second conveying device (8), the second conveying device (8) is installed in a matched mode with the blanking device (7), and the second conveying device (8) is fixedly connected with the collecting device (4);

the collecting device (4) comprises a through hole (9), a rotating plate (10), a collecting box (11) and a feeding hole (12), the through hole (9) is formed in the surface of the fixing plate (1), the rotating plate (10) is symmetrically installed on the lower surface of the fixing plate (1) through a torsion spring, the collecting box (11) is fixedly connected to the inner wall of the installing box (3), the collecting box (11) is located below the through hole (9), and the feeding hole (12) is formed in the top of the collecting box (11);

the first conveying device (6) comprises a first conveying pump (13), a first mounting seat (14), a first connecting pipe (15), a second connecting pipe (16), a connecting channel (17) and a water outlet (18), the surface of the separation box (5) close to the mounting box (3) is fixedly connected with the first mounting seat (14), the first conveying pump (13) is fixedly connected above the first mounting seat (14), the second connecting pipe (16) and the first connecting pipe (15) are respectively and fixedly connected above and below the first conveying pump (13), one end of the first connecting pipe (15) far away from the first conveying pump (13) is fixedly connected with the collecting box (11), the first connecting pipe (15) is communicated with the inside of the collecting box (11), one end of the second connecting pipe (16) far away from the first conveying pump (13) is fixedly connected with the top of the separation box (5), the top of the separation box (5) is provided with a connecting channel (17), the surface of the connecting channel (17) is provided with water outlets (18) at equal intervals, and the second connecting pipe (16) is communicated with the connecting channel (17);

the blanking device (7) comprises a discharge port (19), a discharge valve (20), an inclined plate (21), a filter screen (22), a mounting plate (23), springs (24), column grooves (25), a servo motor (26), a cam (27) and grooves (28), the mounting plate (23) is symmetrically and fixedly connected to the inside of the separation box (5), a plurality of column grooves (25) are formed in the surface of the mounting plate (23), the springs (24) are fixedly connected to the bottoms of the column grooves (25), the inclined plate (21) is fixedly connected to one end, far away from the bottoms of the column grooves (25), of the springs (24), the filter screen (22) is fixedly connected to the inside of the inclined plate (21), the filter screen (22) is located below a connecting channel (17), the discharge port (19) is formed in the side face of the separation box (5), the discharge valve (20) is mounted on the surface of the discharge port (19), a servo motor (26) is installed inside the installation plate (23), a cam (27) is fixedly connected to the output end of the servo motor (26), a groove (28) is formed in the surface of the installation plate (23), and the groove (28) and the cam (27) are rotatably installed;

the second conveying device (8) comprises a second mounting seat (29), a second conveying pump (30), a first fixing pipe (31), a second fixing pipe (32), a water outlet valve (33) and a water outlet hole (34), the bottom of the separating box (5) is positioned between the two mounting plates (23) and is provided with the water outlet hole (34), the surface of the water outlet hole (34) is provided with the water outlet valve (33), the lower surface of the bottom of the separating box (5) is fixedly connected with the second mounting seat (29), the lower part of the second mounting seat (29) is fixedly connected with the second conveying pump (30), the surface of the second conveying pump (30) is fixedly connected with the first fixing pipe (31) and the second fixing pipe (32), one end, far away from the second conveying pump (30), of the first fixing pipe (31) is fixedly connected with the water outlet hole (34), one end, far away from the second conveying pump (30), of the second fixing pipe (32) is fixedly connected with the collecting box (11), and the second fixed pipe (32) is communicated with the inside of the collection tank (11).

2. The energy-saving and environment-friendly waste recycling device for machining according to claim 1, characterized in that: the top of separator box (5) is installed controller (35), first delivery pump (13), second delivery pump (30), bleeder valve (20), servo motor (26) and outlet valve (33) all pass through the wire with controller (35) and are connected.