Drill sharpening mechanism
Technical Field
The invention relates to the technical field of machining tool fixtures and equipment, in particular to a drill sharpening mechanism.
Background
Drilling technology is needed in machining, assembly and equipment maintenance, drilling is an indispensable machining process in the mechanical field, drilling quality directly influences assembly quality and equipment service life, tools needed by drilling are drill bits, and drilling quality directly influences hole quality. In the drilling process, drill bit abrasion, breakage and the like are easy to occur, and in order to improve the drilling quality, improve the production efficiency, reduce the production cost and meet the drilling requirements, the used drill bit needs to be resharpened, and the resharpened drill bit is put into use just like a new drill bit. Meanwhile, most of the drill bits on the market are standard drill bits, and in the daily drilling process, the geometric angles of the drill bits required by different materials are different, so that the drill bits are required to be sharpened according to requirements. The sharpening mechanism is a mechanism for sharpening a drill bit.
At present, most of the domestic enterprises mainly carry out sharpening on a grinding wheel by technical workers, so that the technical requirements on the workers are high, the difficulty is large, the geometrical angle of the sharpened drill and the symmetry of two main cutting edges are difficult to ensure, even a skilled technician also carries out repeated sharpening detection, and a great deal of time and labor are consumed. The quality of the sharpening quality of the drill bit directly influences the quality of the drilled holes, the drilling efficiency and the service life of the drill bit.
Disclosure of Invention
In order to solve the problems in the prior art, a common worker can easily grasp the sharpening skill of the drill, and the invention provides a sharpening mechanism of the drill.
The technical scheme adopted by the invention is as follows:
A drill sharpening mechanism comprises a support, a guide rail is connected to the support, a sliding seat is arranged on the guide rail, a matching central hole is formed in the sliding seat, a rotary table is arranged on the sliding seat, a V-shaped groove is formed in the upper surface of the rotary table along the diameter direction, a cylindrical central boss is arranged below the rotary table, the rotary table can rotate along the axis of the matching central hole, a boss is arranged at the right end of the sliding seat, and a rotary table locking screw is arranged on the boss;
The bracket is provided with a transverse adjusting groove, a vertical adjusting groove and an angle adjusting groove, the transverse adjusting groove is provided with a fixing screw, the fixing screw connects the fixing seat with the bracket, and the bracket can move along the transverse adjusting groove in the horizontal direction;
The vertical adjusting groove is internally provided with a rolling bearing, a connecting screw rod passes through the spring and the rolling bearing and is connected with the left end of the guide rail, the assembly consisting of the connecting screw rod, the rolling bearing, the guide rail, the sliding seat and the rotary table can move along the vertical adjusting groove in the vertical direction and also can rotate along the axis of the rolling bearing, and the angle adjusting groove is internally provided with an angle limiting pin rod which can move in the vertical direction.
The connecting screw rod and the rolling bearing can be fixed at any position in the vertical adjusting groove, and the angle limiting pin rod can also be fixed at any position in the angle adjusting groove.
The rotary table is characterized in that the upper surface of the rotary table is provided with arrow lines along the diameter direction, angle scales are arranged on sliding seats near the circumference of the rotary table correspondingly, springs are arranged between the connecting screw rods and the rolling bearings, the rolling bearings are plane needle bearings, and the sliding seats and the rotary table can slide along the guide rails.
And a spring is arranged between the connecting screw and the rolling bearing to play a role in automatic tensioning, so that the rotation is stable. The rolling bearing is preferably a plane needle bearing, and has the advantages of high load, high rigidity, compact structure and long service life, the sliding seat and the rotary table can slide along the guide rail, and the V-shaped groove on the rotary table is suitable for placing drills with different diameters.
When the cutter sharpening device is used, the height of the sharpening mechanism and the distance between the cutter sharpening mechanism and the grinding wheel are firstly adjusted according to the diameter of the grinding wheel, then the angle of the rotating disc and the angle limiting pin rod are adjusted according to the geometric angle required by sharpening a drill bit, the grinder is started, the handle of the drill bit is held by the left hand, and the head of the drill bit is pressed and stabilized in the V-shaped groove by the right hand, so that the cutter sharpening operation can be performed.
The beneficial effects of the invention are as follows:
1) The rotatable turntable is arranged, and the angles of the drill bits on the turntable are easily adjusted, so that the drill bits with different angles can be sharpened; the rotary table, the guide rail, the sliding seat and the like can rotate along the axes of the connecting screw rod and the rolling bearing, so that each part of the drill bit can be conveniently processed;
2) The rotary table and the sliding seat can move along the guide rail, so that the contact area between the drill bit to be sharpened and the circumference of the grinding wheel is increased, the sharpening is more uniform, and the service life of the grinding wheel is prolonged;
3) The plane needle bearing is selected, so that the high-load high-rigidity high-stability drill is stable in operation, suitable for fine machining of a drill bit, safe and reliable;
4) Setting an angle limiting pin rod, supporting the sliding seat, the rotary table and the drill bit, and ensuring that the polished main rear angle meets the requirements;
5) The invention has the advantages of simple structure, accurate and quick operation, low technical requirements on operators, reduced labor intensity, improved production efficiency, guaranteed processing quality, easy manufacture and great popularization and application values.
Drawings
Figure 1 is a schematic cross-sectional view of a drill sharpening mechanism.
Fig. 2 is a schematic top view of a drill sharpening mechanism.
Fig. 3 is a schematic left-hand view of a bit sharpening mechanism.
Fig. 4 is a right side view of the relationship between the turntable, the slide and the guide rail in the sharpening mechanism of the drill bit.
Fig. 5 is a schematic top view of the operation of the bit sharpening mechanism.
Fig. 6 is a schematic diagram of the relationship between the drill and the grinding wheel during operation of the drill sharpening mechanism.
In the figure, the device comprises a 1-turntable, a 2-V-shaped groove, a 3-turntable locking screw, a 4-sliding seat, a 5-guide rail, a 6-screw, a 7-bracket, 8, 9-plane needle bearings, a 10-spring, an 11-connecting screw, a 12-angle limiting pin rod, a 13-fixing screw, a 14-fixing seat, 15, 16-screws, a 17-transverse adjusting groove, a 18-vertical adjusting groove, a 19-angle adjusting groove, a 20-dial and 21-threaded holes.
Detailed Description
Fig. 1 is a schematic cross-sectional view of a sharpening mechanism for a drill bit, fig. 2 is a schematic top view of a sharpening mechanism for a drill bit, which comprises a bracket 7, a guide rail 5 connected with the bracket, a slide seat 4 arranged on the guide rail, a matching center hole arranged on the slide seat, a rotary disk 1 arranged on the slide seat, a V-shaped groove 2 arranged along the diameter direction on the rotary disk 1, a cylindrical center boss arranged below the rotary disk 1, a boss arranged at the right end of the slide seat 4 and a rotary disk locking screw 3 arranged on the boss.
The bracket 7 is provided with a transverse adjusting groove 17, a vertical adjusting groove 18 and an angle adjusting groove 19, the transverse adjusting groove 17 is provided with a fixing screw 13, the fixing screw 13 connects the fixing seat 14 with the bracket 7, and the bracket 7 can move along the transverse adjusting groove 17 in the horizontal direction.
The vertical adjusting groove 18 is internally provided with a spring 10 and rolling bearings 8 and 9, the connecting screw 11 passes through the spring 10 and the rolling bearings 8 and 9 and is connected with the left end of the guide rail 5, the connecting screw 11, the rolling bearings 8 and 9, and an assembly formed by the guide rail 5, the sliding seat 4 and the rotary table 1 can move along the vertical adjusting groove 18 in the vertical direction or rotate along the axes of the rolling bearings 8 and 9, the angle adjusting groove 19 is internally provided with an angle limiting pin rod 12, and the limiting pin rod 12 can move in the vertical direction.
The upper surface of the turntable 1 is provided with arrow lines along the diameter direction, corresponding to the arrow lines, the sliding seat 4 near the circumference of the turntable 1 is provided with angle scales 20, a spring 10 is arranged between the connecting screw 11 and the rolling bearing 9, the rolling bearing is a plane needle bearing, and the sliding seat 4 and the turntable 1 can slide along the guide rail 5.
The working process of the invention takes the sharpening of a standard twist drill as an example:
firstly, fixing a drill sharpening mechanism on a table grinder by using screws 15 and 16;
And secondly, placing the drill bit to be sharpened on the V-shaped groove 2, and adjusting the connecting screw 11 according to the diameter of the grinding wheel to adjust the height of the components such as the guide rail 5, the sliding seat 4, the rotary table 1 and the like along the vertical adjusting groove 18 so that the main cutting edge of the drill bit is slightly higher than the horizontal center line of the grinding wheel.
And thirdly, the tension of the spring 10 is adjusted by the connecting screw 11, and the guide rail 5 rotates smoothly under the condition of ensuring no axial movement.
Fourth, the distance between a bit sharpening mechanism and a grinding wheel is adjusted through a fixing screw 13, so that the enough safe distance between the turntable 1 and the sliding seat 4 assembly and the grinding wheel is ensured, the collision cannot be caused, and the common distance is about 5mm;
fifth, the turntable 1 is rotated to align the arrow with the graduation 58 o-60o, which is the angle between the bit axis and the grinding wheel axis, i.e., half of the vertex angle (118 o±2o), locking the turntable locking screw 3, as shown in fig. 5.
Sixth, the angle stop pin 12 is adjusted to tilt the drill bit down to about 8 o-15o, as shown in fig. 6.
After the steps are adjusted, the standard twist drill can be sharpened, one side can be sharpened before the other side is sharpened, if the grinding amount is large, the two sides can be subjected to intersection sharpening, two main cutting edges of the drill sharpened by the drill sharpening mechanism are symmetrical, and the geometric angle meets the requirements of the standard twist drill.