CN112932154A - Processing method of improved wear-resistant intelligent massage sofa - Google Patents
Processing method of improved wear-resistant intelligent massage sofa Download PDFInfo
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- CN112932154A CN112932154A CN202110127906.XA CN202110127906A CN112932154A CN 112932154 A CN112932154 A CN 112932154A CN 202110127906 A CN202110127906 A CN 202110127906A CN 112932154 A CN112932154 A CN 112932154A
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- sponge
- resistant
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- 238000003672 processing method Methods 0.000 title claims abstract description 13
- 238000005520 cutting process Methods 0.000 claims abstract description 20
- 239000002023 wood Substances 0.000 claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 claims abstract description 5
- 238000007654 immersion Methods 0.000 claims description 53
- 239000007788 liquid Substances 0.000 claims description 46
- 238000001035 drying Methods 0.000 claims description 19
- 239000004744 fabric Substances 0.000 claims description 13
- 239000000047 product Substances 0.000 claims description 10
- 238000004381 surface treatment Methods 0.000 claims description 7
- 238000009958 sewing Methods 0.000 claims description 6
- 239000003242 anti bacterial agent Substances 0.000 claims description 4
- 239000002518 antifoaming agent Substances 0.000 claims description 4
- 239000000839 emulsion Substances 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 4
- -1 polytetrafluoroethylene Polymers 0.000 claims description 4
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 4
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 3
- 239000011265 semifinished product Substances 0.000 claims description 3
- 238000007598 dipping method Methods 0.000 claims 1
- 238000002360 preparation method Methods 0.000 description 19
- 230000007246 mechanism Effects 0.000 description 16
- 238000012545 processing Methods 0.000 description 13
- 238000005192 partition Methods 0.000 description 10
- 238000004804 winding Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 6
- 239000002994 raw material Substances 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000010287 polarization Effects 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 238000005485 electric heating Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 208000008035 Back Pain Diseases 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 208000019804 backache Diseases 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000017531 blood circulation Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 230000036544 posture Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000003860 sleep quality Effects 0.000 description 1
- 208000024891 symptom Diseases 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C17/00—Sofas; Couches; Beds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/36—After-treatment
- C08J9/40—Impregnation
- C08J9/42—Impregnation with macromolecular compounds
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
- D06B3/185—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines below the bath level
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2300/00—Characterised by the use of unspecified polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2427/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
- C08J2427/02—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
- C08J2427/12—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2427/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
- C08J2427/02—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
- C08J2427/12—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
- C08J2427/18—Homopolymers or copolymers of tetrafluoroethylene
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- General Health & Medical Sciences (AREA)
- Nursing (AREA)
- Massaging Devices (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention provides a processing method of an improved wear-resistant intelligent massage sofa, which comprises the following steps: a. blanking the wood; b. assembling a frame; c. mounting the components; d. cutting sponge; e. manufacturing a sofa cover; f. and (6) integrally assembling.
Description
Technical Field
The invention belongs to the technical field of sofas, and relates to a processing method of an improved wear-resistant intelligent massage sofa.
Background
For people who work and study while sitting for a long time, the massage enables blood circulation to be smooth, waist soreness and backache to be improved, symptoms to be prevented, sleep quality to be improved, fatigue of the whole body to be relieved, postures to be improved, and healthy bodies to be exercised, so that the massage sofa is developed.
Through retrieval, as the chinese patent document discloses a massage sofa [ application number: 201620543413.9, respectively; publication No.: CN 205923553U ]. The massage sofa comprises supporting legs, wherein the upper ends of the supporting legs are connected with a sofa cushion, the upper end of the sofa cushion is provided with the cushion, one side of the sofa cushion is provided with a backup plate, and one side of the backup plate is provided with a sofa cushion and is characterized in that: the utility model discloses a sofa cushion, including sofa cushion, backup plate, second cushion, first spring, second spring, polarization motor and massage board, sofa cushion one side is provided with a plurality of massage lug on the surface, be provided with first massage subassembly, second massage subassembly between backup plate, the sofa cushion, first massage subassembly, second massage subassembly all include first spring, second spring, polarization motor and massage board, first spring, second spring both ends are fixed connection, polarization motor installs on the massage board.
Although the massage sofa disclosed in the patent can massage the back of a person, the massage sofa has no corresponding processing method, cannot be processed in batch, and has a low processing speed, so that it is necessary to design an improved processing method of a wear-resistant intelligent massage sofa.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides an improved processing method of a wear-resistant intelligent massage sofa, which has the characteristic of high processing speed.
The purpose of the invention can be realized by the following technical scheme: the processing method of the improved wear-resistant intelligent massage sofa is characterized by comprising the following steps:
a. blanking of wood: according to the product drawing of the sofa, wood is cut by a wood cutting machine and polished;
b. assembling a frame: assembling the wood into a frame, wherein the frame comprises a backrest frame, a base frame and armrest frames;
c. assembly installation: mounting a massage assembly to the frame, the massage assembly including an intelligent leg massager and an intelligent foot massager;
d. cutting sponge: cutting the sponge by a sponge cutting machine according to the product drawing of the sofa to obtain frame sponge, seat bag sponge and backpack sponge;
e. manufacturing a sofa cover: performing surface treatment on the fabric through a treatment device, cutting the fabric through cutting equipment according to the product drawing of the sofa, and sewing the fabric through a sewing machine to prepare a wear-resistant sofa cover, wherein the sofa cover comprises an inner sleeve, an outer sleeve, a seat cushion cover and a backrest cover;
f. and (3) integral assembly: and e, assembling the semi-finished products completed in the steps c, d and e to obtain the wear-resistant intelligent massage sofa.
The surface treatment comprises immersion treatment and drying treatment.
The feed liquid used in the immersion treatment is wear-resistant feed liquid which comprises the following components in parts by weight: 40-60 parts of polytetrafluoroethylene emulsion, 8-10 parts of fluororesin, 0.4-0.9 part of defoaming agent, 0.8-1.2 parts of antibacterial agent, 2.1-3.6 parts of film-forming assistant and 70-80 parts of water.
The drying temperature in the drying treatment is 70-80 ℃, and the drying time is 30-40 min.
The processing device comprises a machine base, wherein a first positioning frame is fixed at one end of the machine base, an unwinding roller is horizontally and rotatably arranged on the first positioning frame, a second positioning frame is fixed at the other end of the machine base, a winding roller is horizontally and rotatably arranged on the second positioning frame, the end part of the winding roller is connected with a power structure capable of driving the winding roller to rotate, and an immersion mechanism and a drying mechanism are further arranged in the middle of the machine base; the immersion mechanism comprises a bottom plate, a guide rail, a sliding block, a rack, a driving wheel, a servo motor, a mounting strip, a supporting frame, an immersion roller and an immersion box with an opening at the upper part, wherein the bottom plate is fixed at the middle part of a machine base, the guide rail is horizontally fixed on the bottom plate, the sliding block is arranged on the guide rail, the rack is horizontally fixed on the bottom plate, the rack is parallel to the guide rail, the servo motor is fixed on the sliding block, an output shaft of the servo motor is horizontally arranged, the driving wheel is fixed at the end part of an output shaft of the servo motor, the driving wheel is meshed with the rack, the supporting frame is fixed on the bottom plate, a first air cylinder is fixed on the supporting frame, a piston rod of the first air cylinder is vertically downward, the end part of a piston rod of the first air cylinder is connected with a positioning fork, the immersion roller is horizontally rotatably arranged on the positioning fork, the immersion, still be fixed with on the immersion tank and be used for sealing a plurality of elastic strips of living with the adjustment tank, the mounting bar is fixed on the immersion tank, and the vertical a plurality of division boards that are provided with on the mounting bar, and the division board is located the mounting groove under, and the division board still links to each other with one can drive its cylinder two that reciprocates.
The working principle of the processing device is as follows: the feed liquid is added into the immersion liquid box, the control cylinder II drives the partition plate to move upwards, the partition plate divides the immersion liquid box into a plurality of immersion liquid parts, the control servo motor drives the driving wheel to rotate, the driving wheel is gradually meshed with the rack, the sliding block is made to move back and forth along the guide rail, one of the immersion liquid parts is located under the immersion liquid roller, the control cylinder drives the immersion liquid roller to move downwards, the feed liquid is immersed in the fabric under the effect of the immersion liquid roller, the immersion liquid parts are used for a period of time and then pass through the new immersion liquid parts, the uniformity of the fabric immersion liquid can be guaranteed, and the processing is reliable.
The drying mechanism comprises an oven, the oven is fixed on the base, one end of the oven is provided with an input port, the other end of the oven is provided with an output port, and an electric heating tube is fixed in the oven.
By adopting the structure, the fabric with good immersion can be dried by the oven.
And a temperature indicator is also arranged on the oven.
By adopting the structure, the temperature in the oven can be quickly known through the temperature indicator, and the indication is visual.
And limiting blocks are also fixed at the two ends of the guide rail.
The machine base is also horizontally and rotatably provided with a plurality of guide rollers.
The power structure comprises a power motor, a driving gear and a driven gear, the power motor is fixed on the second positioning frame, an output shaft of the power motor is horizontally arranged, the driving gear is fixed at the end part of the output shaft of the power motor, the driven gear is fixed at the end part of the winding roller, and the driving gear is meshed with the driven gear.
When the wind-up roll needs to be rotated, the power motor is controlled to drive the driving gear to rotate, the driving gear drives the driven gear to rotate, and the driven gear drives the wind-up roll to rotate, so that the wind-up roll can be rotated.
And the machine base is also provided with a feeding mechanism which can convey feed liquid to the immersion liquid box.
By adopting the structure, the feed liquid is conveyed to the immersion liquid box through the feeding mechanism.
The feeding mechanism comprises a preparation barrel, a stand column, a feeding pipe, a movable seat, a fixed seat, a driving shaft, a driven shaft, a triangle main rotating block, a triangle driven rotating block, three upper swing rods and three lower swing rods, the preparation barrel is fixed on a machine base, the upper part of the preparation barrel is provided with a feeding port, the feeding port is provided with a first electromagnetic valve, the lower part of the preparation barrel is provided with a discharge port, the discharge port is provided with a second electromagnetic valve, the stand column is fixed on the machine base and is positioned at the side part of a bottom plate, a third air cylinder is fixed on the stand column, a piston rod of the third air cylinder is horizontally arranged, the end part of a piston rod of the third air cylinder is connected with the movable strip, the feeding pipe is horizontally fixed on the movable strip, one end of the feeding pipe is a closed end, the other end of the feeding pipe is communicated with the discharge, the movable seat is connected with a moving structure which can drive the movable seat to move up and down, the upper end of the driving shaft is rotatably connected with the movable seat, the upper end of the driving shaft is further connected with a speed reducing motor which can drive the driving shaft to rotate, the middle part of the driving shaft is connected with the middle part of a triangular main rotating block, the lower end of the driving shaft is fixedly provided with a first main spiral sheet, the fixed seat is connected with the lower part of the preparation barrel, the lower end of the driven shaft is rotatably connected with a fixed seat, the middle part of the driven shaft is connected with the middle part of a triangular auxiliary rotating block, the upper end of the driven shaft is fixedly provided with a second main spiral sheet, the upper end of an upper swing rod is rotatably connected with the triangular main rotating block, the lower end of the upper swing rod is rotatably connected with the upper end of a linkage block, the middle part of the lower swing rod is further fixedly provided with a first driving motor, the end, and a secondary spiral sheet II is fixed at the end part of an output shaft of the driving motor II.
By adopting the structure, various raw materials are added into the preparation barrel, the driving shaft is driven to rotate by the speed reducing motor, the driving shaft drives the triangle main rotating block and the main spiral piece I to actively rotate, so that the triangle auxiliary rotating block and the main spiral piece II are passively rotated, meanwhile, the movable seat is driven to move up and down through the moving structure, the movable seat drives the triangle main rotating block to move up and down to enable the triangle main rotating block to be relatively close to or far away from the triangle auxiliary rotating block, the first driving motor is controlled to drive the first auxiliary spiral piece to rotate, the second driving motor is controlled to drive the second auxiliary spiral piece to rotate, because the driving shaft and the driven shaft rotate, the stirring angle of the first auxiliary spiral sheet and the second auxiliary spiral sheet can be changed, under the action of the first main spiral sheet, the second main spiral sheet, the first auxiliary spiral sheet and the second auxiliary spiral sheet, the raw materials in the preparation barrel are prepared into material liquid, so that the material liquid conveyed can be ensured to have higher quality, and the feeding is reliable.
An upper auxiliary hemisphere is further fixed on the triangular main rotating block, a first main spiral sheet is located in the upper auxiliary hemisphere, and a plurality of first crushing cutters are arranged on the inner wall of the upper auxiliary hemisphere; the triangle is still fixed with lower auxiliary hemisphere from changeing the piece, and main flight two is located lower auxiliary hemisphere, has a plurality of broken sword two on the lower auxiliary hemisphere inner wall, and goes up auxiliary hemisphere and lower auxiliary hemisphere and can form a complete spheroid.
Structure more than adopting, through triangle owner commentaries on classics piece drive go up supplementary hemisphere and reciprocate, go up supplementary hemisphere and contact with supplementary hemisphere down repeatedly, form short confined environment to can make main flight one and main flight two stir in confined environment, with raw materials stirring's more even.
The moving structure comprises a positioning strip, a guide rod, a guide sleeve and a cylinder IV, wherein the positioning strip is fixed on the preparation barrel, the guide rod is vertically fixed on the positioning strip, the guide sleeve is arranged on the guide rod, the cylinder IV is fixed on the positioning strip, a piston rod of the cylinder IV faces downwards vertically, the end part of a piston rod of the cylinder IV is connected with the guide sleeve, and the movable seat is connected with the guide sleeve.
When the movable seat needs to move up and down, the control cylinder drives the guide sleeve to move up and down along the guide rod, and the guide sleeve drives the movable seat to move up and down, so that the movable seat can move up and down.
Compared with the prior art, the processing method of the improved wear-resistant intelligent massage sofa has the advantages that:
according to the sofa, the whole sofa can be processed through the steps of wood blanking, frame assembly, assembly installation, sponge cutting, sofa cover manufacturing, integral assembly and the like, and the sofa is very suitable for batch production and is fast to process; meanwhile, the sofa cover in the sofa is subjected to surface treatment, so that the wear resistance of the sofa can be greatly enhanced, the service life of the whole sofa can be prolonged, and the treatment effect is good.
Drawings
FIG. 1 is a schematic representation of the steps of the process.
Fig. 2 is a schematic plan view of the processing apparatus.
FIG. 3 is a schematic perspective view of an immersion mechanism in the processing apparatus.
Fig. 4 is a schematic perspective view of a feeding mechanism in the processing apparatus.
Fig. 5 is a schematic plan view of a moving structure in the processing apparatus.
Fig. 6 is a schematic perspective view of the processing apparatus with portions broken away.
In the figure, 1, a machine base; 2. a first positioning frame; 3. a base plate; 4. a second air cylinder; 5. mounting a bar; 6. an oven; 7. a temperature indicator; 8. a second positioning frame; 9. a power motor; 10. a driving gear; 11. a driven gear; 12. a wind-up roll; 13. an immersion liquid tank; 13a, adjusting the through groove; 14. a guide roller; 15. unwinding rollers; 16. a drive wheel; 17. a servo motor; 18. a rack; 19. an elastic strip; 20. a partition plate; 21. a support frame; 22. a first cylinder; 23. a positioning fork; 24. an immersion roller; 25. a slider; 26. a guide rail; 27. a limiting block; 28. preparing a barrel; 29. a column; 30. a third air cylinder; 31. a movable bar; 32. an auxiliary tube; 33. a feed pipe; 34. a connecting pipe; 35. a delivery pump; 36. a positioning bar; 37. a guide bar; 38. a cylinder IV; 39. a guide sleeve; 40. a triangular slave rotating block; 41. a driven shaft; 42. a fixed seat; 43. a lower auxiliary hemisphere; 44. a second main spiral sheet; 45. a second driving motor; 46. a secondary spiral sheet II; 47. a lower swing rod; 48. a linkage block; 49. driving a motor I; 50. a first auxiliary spiral sheet; 51. an upper swing rod; 52. a first main spiral sheet; 53. a movable seat; 54. a reduction motor; 55. a drive shaft; 56. a triangular main rotating block; 57. and an upper auxiliary hemisphere.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1, the processing method of the improved wear-resistant intelligent massage sofa comprises the following steps:
a. blanking of wood: according to the product drawing of the sofa, wood is cut by a wood cutting machine and polished;
b. assembling a frame: assembling the wood into a frame, wherein the frame comprises a backrest frame, a base frame and armrest frames;
c. assembly installation: mounting a massage assembly to the frame, the massage assembly including an intelligent leg massager and an intelligent foot massager;
d. cutting sponge: cutting the sponge by a sponge cutting machine according to the product drawing of the sofa to obtain frame sponge, seat bag sponge and backpack sponge;
e. manufacturing a sofa cover: performing surface treatment on the fabric through a treatment device, cutting the fabric through cutting equipment according to the product drawing of the sofa, and sewing the fabric through a sewing machine to prepare a wear-resistant sofa cover, wherein the sofa cover comprises an inner sleeve, an outer sleeve, a seat cushion cover and a backrest cover;
f. and (3) integral assembly: and e, assembling the semi-finished products completed in the steps c, d and e to obtain the wear-resistant intelligent massage sofa.
The surface treatment includes immersion treatment and drying treatment.
The feed liquid used in the immersion treatment is wear-resistant feed liquid which comprises the following components in parts by weight: 40-60 parts of polytetrafluoroethylene emulsion, 8-10 parts of fluororesin, 0.4-0.9 part of defoaming agent, 0.8-1.2 parts of antibacterial agent, 2.1-3.6 parts of film-forming assistant and 70-80 parts of water; in this embodiment, the abrasive resistant liquid is composed of the following components in parts by weight: 50 parts of polytetrafluoroethylene emulsion, 8 parts of fluororesin, 0.5 part of defoaming agent, 1.1 part of antibacterial agent, 2.5 parts of film-forming assistant and 75 parts of water.
The drying temperature in the drying treatment is 70-80 ℃, and the drying time is 30-40 min; in this example, the drying temperature in the drying treatment was 72 ℃ and the drying time was 36 min.
As shown in fig. 2-6, the processing device includes a base 1, a first positioning frame 2 is fixed on one end of the base 1, and in this embodiment, the first positioning frame 2 is fixed on one end of the base 1 by means of a bolt; an unwinding roller 15 is horizontally and rotatably arranged on the first positioning frame 2, and in the embodiment, the unwinding roller 15 adopts an existing structure; the other end of the machine base 1 is fixed with a second positioning frame 8, and in the embodiment, the other end of the machine base 1 is fixed with the second positioning frame 8 in a bolt connection mode; a winding roller 12 is horizontally and rotatably arranged on the second positioning frame 8, and in the embodiment, the winding roller 12 adopts the existing structure; the end part of the wind-up roll 12 is connected with a power structure which can drive the wind-up roll to rotate, and the middle part of the machine base 1 is also provided with a liquid immersion mechanism and a drying mechanism; the immersion mechanism comprises a bottom plate 3, a guide rail 26, a sliding block 25, a rack 18, a driving wheel 16, a servo motor 17, a mounting strip 5, a support frame 21, an immersion roller 24 and an immersion box 13 with an opening at the upper part, wherein the bottom plate 3 is fixed at the middle part of the machine base 1, and in the embodiment, the bottom plate 3 is fixed at the middle part of the machine base 1 in a bolt connection mode; a guide rail 26 is horizontally fixed on the bottom plate 3, a slide block 25 is arranged on the guide rail 26, a rack 18 is horizontally fixed on the bottom plate 3, the rack 18 and the guide rail 26 are parallel to each other, a servo motor 17 is fixed on the slide block 25, an output shaft of the servo motor 17 is horizontally arranged, a driving wheel 16 is fixed at the end part of the output shaft of the servo motor 17, the driving wheel 16 is meshed with the rack 18, a support frame 21 is fixed on the bottom plate 3, a first cylinder 22 is fixed on the support frame 21, a piston rod of the first cylinder 22 is vertically downward, the end part of the piston rod of the first cylinder 22 is connected with a positioning fork 23, an immersion roller 24 is horizontally and rotatably arranged on the positioning fork 23, an immersion tank 13 is fixed on the slide block 25, the immersion tank 13 can be positioned under the immersion roller 24, a plurality of U-shaped adjusting through grooves 13a are formed in the immersion tank 13, and in the; a plurality of elastic strips 19 for sealing the adjusting groove are further fixed on the immersion tank 13, in the embodiment, the number of the elastic strips 19 is three, and the elastic strips 19 are the existing products available on the market; the mounting bar 5 is fixed on the immersion liquid box 13, a plurality of partition plates 20 are vertically arranged on the mounting bar 5, and in the embodiment, the number of the partition plates 20 is three; the partition plate 20 is positioned right below the mounting groove, and the partition plate 20 is also connected with a second cylinder 4 capable of driving the second cylinder to move up and down; in the present embodiment, the number of the second cylinders 4 is three, and the second cylinders 4 correspond to the partition plates 20 one by one.
The drying mechanism comprises an oven 6, the oven 6 is fixed on the base 1, one end of the oven 6 is provided with an input port, the other end of the oven 6 is provided with an output port, and an electric heating pipe is fixed in the oven 6; by adopting the structure, the fabric with good immersion can be dried by the oven 6.
The oven 6 is also provided with a temperature indicator 7; by adopting the structure, the temperature in the oven 6 can be quickly known through the temperature indicator 7, and the indication is visual.
A stopper 27 is also fixed to both ends of the guide rail 26.
The machine base 1 is also horizontally and rotatably provided with a plurality of guide rollers 14; in the present embodiment, the number of the guide rollers 14 is two.
The power structure comprises a power motor 9, a driving gear 10 and a driven gear 11, the power motor 9 is fixed on a second positioning frame 8, an output shaft of the power motor 9 is horizontally arranged, the driving gear 10 is fixed at the end part of the output shaft of the power motor 9, the driven gear 11 is fixed at the end part of a winding roller 12, and the driving gear 10 is meshed with the driven gear 11; by adopting the structure, when the wind-up roll 12 needs to rotate, the power motor 9 is controlled to drive the driving gear 10 to rotate, the driving gear 10 drives the driven gear 11 to rotate, and the driven gear 11 drives the wind-up roll 12 to rotate, so that the wind-up roll 12 can rotate.
The machine base 1 is also provided with a feeding mechanism which can convey feed liquid to the immersion liquid box 13; with this structure, the feed liquid is conveyed to the immersion tank 13 by the feed mechanism.
The feeding mechanism comprises a preparation barrel 28, a stand column 29, a feeding pipe 33, a movable seat 53, a fixed seat 42, a driving shaft 55, a driven shaft 41, a triangular main rotating block 56, a triangular auxiliary rotating block 40, three upper swing rods 51 and three lower swing rods 47, wherein the preparation barrel 28 is fixed on the machine base 1, and in the embodiment, the preparation barrel 28 is fixed on the machine base 1 in a bolt connection mode; the upper part of the preparation barrel 28 is provided with a feeding port, the feeding port is provided with a first electromagnetic valve, the lower part of the preparation barrel 28 is provided with a discharging port, the discharging port is provided with a second electromagnetic valve, the upright 29 is fixed on the machine base 1, and in the embodiment, the upright 29 is fixed on the machine base 1 in a bolt connection mode; the upright column 29 is positioned on the side part of the bottom plate, a third cylinder 30 is fixed on the upright column 29, a piston rod of the third cylinder 30 is horizontally arranged, the end part of the piston rod of the third cylinder 30 is connected with the movable strip 31, a feeding pipe 33 is horizontally fixed on the movable strip 31, one end of the feeding pipe 33 is a closed end, the other end of the feeding pipe 33 is communicated with a discharge hole through a connecting pipe 34, a feeding pump 35 is further arranged on the connecting pipe 34, the side part of the feeding pipe 33 is also connected with a plurality of auxiliary pipes 32, and in the embodiment, the number of the auxiliary pipes; the auxiliary pipes 32 are uniformly distributed, the movable seat 53 is arranged at the upper part of the preparation barrel 28, the movable seat 53 is connected with a moving structure which can drive the movable seat to move up and down, the upper end of a driving shaft 55 is rotationally connected with the movable seat 53, the upper end of the driving shaft 55 is also connected with a speed reducing motor 54 which can drive the driving shaft 55 to rotate, the middle part of the driving shaft 55 is connected with the middle part of a triangular main rotating block 56, a main spiral sheet I52 is fixed at the lower end of the driving shaft 55, a fixed seat is connected with the lower part of the preparation barrel 28, the lower end of a driven shaft 41 is rotationally connected with a fixed seat 42, the middle part of the driven shaft 41 is connected with the middle part of a triangular driven rotating block 40, a main spiral sheet II 44 is fixed at the upper end of the driven shaft 41, the upper end of an upper swing rod 51 is rotationally connected with the upper end of a triangular main rotating block 56, a driving motor I, the upper end of the lower swing rod is rotatably connected with the lower end of the linkage block 48, the lower end of the lower swing rod 47 is rotatably connected with the triangular driven rotating block 40, a second driving motor 45 is further fixed in the middle of the lower swing rod, and a second auxiliary spiral sheet 46 is fixed at the end part of an output shaft of the second driving motor 45.
By adopting the structure, various raw materials are added into a preparation barrel 28, a driving shaft 55 is driven to rotate by a speed reducing motor 54, the driving shaft 55 drives a triangle main rotating block 56 and a main spiral piece first 52 to actively rotate, so that a triangle driven rotating block 40 and a triangle driven rotating block second 44 passively rotate, meanwhile, a control cylinder fourth 38 drives a guide sleeve 39 to move up and down along a guide rod 37, the guide sleeve 39 drives a movable seat 53 to move up and down, so that the movable seat 53 can move up and down, the movable seat 53 drives the triangle main rotating block 56 to move up and down to be relatively close to or far away from the triangle driven rotating block 40, a control driving motor first 49 drives a secondary spiral piece first 50 to rotate, a control driving motor second 45 drives a secondary spiral piece second 46 to rotate, the angle at which the stirring of the secondary spiral piece first 50 and the secondary spiral piece second 46 can be changed due to the rotation of the driving shaft 55 and a driven shaft 41, and the angle at which, Under the action of the first auxiliary spiral piece 50 and the second auxiliary spiral piece 46, the raw materials in the preparation barrel 28 are prepared into feed liquid, so that the fed feed liquid is ensured to have higher quality, and the feeding is reliable.
An upper auxiliary hemisphere 57 is further fixed on the triangular main rotating block 56, the first main spiral sheet 52 is located in the upper auxiliary hemisphere 57, and a plurality of first crushing knives are arranged on the inner wall of the upper auxiliary hemisphere 57; a lower auxiliary hemisphere 43 is further fixed on the triangular auxiliary rotating block 40, the second main spiral sheet 44 is located in the lower auxiliary hemisphere 43, and a plurality of second crushing knives are arranged on the inner wall of the lower auxiliary hemisphere 43, in this embodiment, the number of the second crushing knives is thirty; the upper auxiliary hemisphere 57 and the lower auxiliary hemisphere 43 can form a complete sphere; adopt this structure, main commentaries on classics piece 56 drives through the triangle and goes up supplementary hemisphere 57 and reciprocate, goes up supplementary hemisphere 57 and contacts with supplementary hemisphere 43 down repeatedly, forms short confined environment to can make main flight one 52 and main flight two 44 stir in confined environment, with raw materials stirring more even.
The moving structure comprises a positioning strip 36, a guide rod 37, a guide sleeve 39 and a cylinder four 38, wherein the positioning strip 36 is fixed on the preparation barrel 28, and in the embodiment, the positioning strip 36 is fixed on the preparation barrel 28 in a bolt connection mode; the guide rod 37 is vertically fixed on the positioning bar 36, the guide sleeve 39 is arranged on the guide rod 37, the cylinder IV 38 is fixed on the positioning bar 36, a piston rod of the cylinder IV 38 is vertically downward, the end part of a piston rod of the cylinder IV 38 is connected with the guide sleeve 39, and the movable seat 53 is connected with the guide sleeve 39.
The working principle of the processing device is as follows: the material liquid is added into the immersion liquid box 13, the control cylinder II 4 drives the partition plate 20 to move upwards, the partition plate 20 divides the immersion liquid box 13 into a plurality of immersion liquid parts, the control servo motor 17 drives the driving wheel 16 to rotate, the driving wheel 16 is gradually meshed with the rack 18, the sliding block 25 moves back and forth along the guide rail 26, one immersion liquid part is located under the immersion liquid roller 24, the control cylinder I22 drives the immersion liquid roller 24 to move downwards, the material liquid is immersed in the material under the action of the immersion liquid roller 24, and after the immersion liquid parts are used for a period of time, the new immersion liquid parts are replaced, so that the uniformity of the material immersion liquid can be guaranteed, and the processing is reliable.
After the sofa is subjected to performance test, the following effects can be achieved: the number of massage is not less than 10000; the bearing capacity is more than 200kg, and the daily use requirement of the sofa can be completely met.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Claims (4)
1. The processing method of the improved wear-resistant intelligent massage sofa is characterized by comprising the following steps:
a. blanking of wood: according to the product drawing of the sofa, wood is cut by a wood cutting machine and polished;
b. assembling a frame: assembling the wood into a frame, wherein the frame comprises a backrest frame, a base frame and armrest frames;
c. assembly installation: mounting a massage assembly to the frame, the massage assembly including an intelligent leg massager and an intelligent foot massager;
d. cutting sponge: cutting the sponge by a sponge cutting machine according to the product drawing of the sofa to obtain frame sponge, seat bag sponge and backpack sponge;
e. manufacturing a sofa cover: performing surface treatment on the fabric through a treatment device, cutting the fabric through cutting equipment according to the product drawing of the sofa, and sewing the fabric through a sewing machine to prepare a wear-resistant sofa cover, wherein the sofa cover comprises an inner sleeve, an outer sleeve, a seat cushion cover and a backrest cover;
f. and (3) integral assembly: and e, assembling the semi-finished products completed in the steps c, d and e to obtain the wear-resistant intelligent massage sofa.
2. The method of claim 1, wherein the surface treatment comprises a dipping treatment and a drying treatment.
3. The processing method of the improved wear-resistant intelligent massage sofa according to claim 1, wherein the liquid used in the immersion treatment is a wear-resistant liquid, and the wear-resistant liquid comprises the following components in parts by weight: 50 parts of polytetrafluoroethylene emulsion, 8 parts of fluororesin, 0.5 part of defoaming agent, 1.1 part of antibacterial agent, 2.5 parts of film-forming assistant and 75 parts of water.
4. The processing method of the improved wear-resistant intelligent massage sofa according to claim 1, wherein the drying temperature in the drying process is 72 ℃ and the drying time is 36 min.
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| CN202110127906.XA CN112932154B (en) | 2019-01-11 | 2019-01-11 | Improved processing method of wear-resistant intelligent massage sofa |
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| CN202110127906.XA CN112932154B (en) | 2019-01-11 | 2019-01-11 | Improved processing method of wear-resistant intelligent massage sofa |
| CN201910026480.1A CN109832869B (en) | 2019-01-11 | 2019-01-11 | A kind of processing method of wear-resistant intelligent massage sofa |
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| CN202110127876.2A Active CN112956857B (en) | 2019-01-11 | 2019-01-11 | Sofa treatment device |
| CN202110127906.XA Active CN112932154B (en) | 2019-01-11 | 2019-01-11 | Improved processing method of wear-resistant intelligent massage sofa |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN109832869A (en) | 2019-06-04 |
| CN109832869B (en) | 2021-03-26 |
| CN112956857A (en) | 2021-06-15 |
| CN112956857B (en) | 2024-01-26 |
| CN112932154B (en) | 2024-09-17 |
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