CN112931819B - Konjak skin making equipment and konjak skin making method - Google Patents
Konjak skin making equipment and konjak skin making method Download PDFInfo
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- CN112931819B CN112931819B CN202110433071.0A CN202110433071A CN112931819B CN 112931819 B CN112931819 B CN 112931819B CN 202110433071 A CN202110433071 A CN 202110433071A CN 112931819 B CN112931819 B CN 112931819B
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/10—Products from fruits or vegetables; Preparation or treatment thereof of tuberous or like starch containing root crops
- A23L19/115—Konjak; Konntaku
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Abstract
The invention discloses konjak skin manufacturing equipment and a konjak skin manufacturing method, wherein a charging barrel (4) can longitudinally move and transversely move above a table top (101); a pressurizing extrusion mechanism (5) is arranged in the charging barrel (4), a blanking head (3) is fixedly arranged at the lower end of the charging barrel (4), a rectangular containing cavity is arranged in the blanking head (3), and a material homogenizing plate (35) divides the containing cavity into a material homogenizing cylinder and a material discharging cylinder (303) along the length direction of the containing cavity; a konjak skin forming opening (39) is arranged at the lower end of the discharging cylinder (303); the blanking head (3) is connected with the charging barrel (4) through a switching elbow (11), and pasty materials extruded from the charging barrel (4) enter the homogenizing cylinder after passing through the switching elbow (11); a cutting mechanism (9) for cutting off konjak skin is also arranged on the blanking head (3); the advantages are that: the labor intensity is low, and the working efficiency is high; the konjak skin produced by the method has regular appearance, uniform thickness and good taste.
Description
Technical Field
The invention relates to konjak skin manufacturing equipment and a konjak skin manufacturing method.
Background
The konjak skin is a semitransparent flake gel prepared from konjak flour, has low water content and certain hardness and toughness, adopts a low-temperature coagulant adding and laminating technology, has the characteristics of strong chewing sense, tenderness and crispness, has excellent taste, is not turbid in soup, is not rotten after long-term cooking, can be used for stewing in hot pot, can also be used for quick-frying, cold-mixing and the like, and is a konjak product with better taste than konjak tofu style. Konjak skin belongs to crude fiber food, is popular with consumers all the time, but is made by hand, the production efficiency is low, the labor intensity of workers is extremely high, and the manufactured konjak skin has the problem of uneven thickness and affects the taste; meanwhile, the preparation method is single, the production amount is low, and the ever-increasing consumption demands of people in modern society on konjak peels cannot be met.
Disclosure of Invention
The invention aims to design a konjak skin manufacturing device and a konjak skin manufacturing method, realize quick and batch production, solve the problem of different thickness caused by manual konjak skin manufacturing, and reduce the labor intensity of workers.
A konjak skin preparation equipment, characterized by: the device comprises a table top, a charging barrel, a longitudinal moving assembly, a transverse moving assembly and an electrical appliance control system which are arranged on a rack, wherein the charging barrel can longitudinally move and transversely move above the table top; a pressurizing extrusion mechanism is arranged in the charging barrel, a rectangular blanking head is arranged at the lower end of the charging barrel, a rectangular containing cavity is arranged in the blanking head, the containing cavity is divided into a front part and a rear part along the length direction of the containing cavity by a material homogenizing plate, wherein the front part is a material homogenizing cylinder, and the rear part is a material discharging cylinder; a rectangular konjak skin forming opening is arranged at the lower end of the discharging cylinder; a horizontal buffer plate is arranged in the material homogenizing cylinder, and divides the material homogenizing cylinder into an upper cylinder and a lower cylinder; a material passing channel is respectively arranged between the front end of the buffer plate and the front wall of the material homogenizing cylinder and between the upper end of the material homogenizing plate and the top surface of the material discharging head accommodating cavity, and the material passing channel is rectangular and has the length consistent with that of a konjak skin forming port; a feed inlet is arranged on the lower cylinder wall; the blanking head is connected with the charging barrel through a switching elbow, and pasty materials extruded from the lower port of the charging barrel enter the lower cylinder from the charging inlet after passing through the switching elbow; a cutting mechanism for cutting off konjak skin is also arranged on the blanking head; the electrical appliance control system comprises a controller and a control button, and is used for controlling the actions of the longitudinal moving assembly, the transverse moving assembly, the pressurizing extrusion mechanism and the cutting mechanism;
further, the device also comprises a photoelectric switch and a konjak skin thickness adjusting mechanism, wherein the photoelectric switch is arranged below the blanking head and is used for detecting the thickness of the manufactured konjak skin in real time; the konjak skin thickness adjusting mechanism is provided with a plurality of adjusting gaskets between the lower part of the material equalizing plate and the butt joint surface of the blanking head shell body in a bolt connection way, and the opening width of the konjak skin forming opening can be adjusted by adjusting the number of the adjusting gaskets or the thickness of the gaskets;
further, the longitudinal moving assembly comprises a guide rail I, a screw rod I, a motor I, an upright post and a cross beam; the transverse beam is fixedly connected to the upright post, is positioned above the table top, the guide rail I and the screw rod I are longitudinally arranged on the frame, the motor I is arranged at one end of the frame, the motor shaft of the motor I is connected with the end part of the screw rod I through a coupler, the motor I rotates to drive the screw rod I to rotate, the lower end of the upright post is provided with a sliding block matched with the guide rail I and a screw nut matched with the screw rod I, the upright post forms a moving pair on the frame through the guide rail I, the sliding block, the screw nut and the screw rod I, and the motor I rotates to drive the upright post to longitudinally move along the guide rail I;
further, the transverse moving assembly comprises a screw rod II, a guide rail II and a motor II, wherein the screw rod II is arranged on the cross beam, a motor shaft of the motor II is mechanically connected with the screw rod II to drive the screw rod II to rotate, a nut matched with the screw rod II and a sliding block matched with the guide rail II are arranged on the outer wall of the charging barrel, the charging barrel passes through the guide rail II, the sliding block, the screw rod II and the nut to form a moving pair on the cross beam, and the motor II rotates to drive the charging barrel to transversely move along the guide rail II on the cross beam;
further, the charging barrel comprises a barrel body and a barrel cover which are provided with a cylindrical inner cavity, the barrel body and the barrel cover are connected through a flange, a discharging cone is arranged at the lower end of the barrel body, a screw thread is arranged at the lower end outlet of a discharging cone head, the lower end outlet of the charging barrel is connected with the upper end inlet of a switching elbow through the screw thread, the switching elbow is connected with the discharging head through a connecting screw, and the lower end outlet of the switching elbow is communicated with the feeding hole of the discharging head; a connecting flange of a pressurizing extrusion mechanism is arranged on the top surface of the cylinder cover;
further, the pressurizing extrusion mechanism comprises a motor III, a gear rack transmission mechanism and a pressurizing disc, wherein the motor III and a gear box are arranged at the top of the cylinder cover through a connecting flange, a motor shaft of the motor III is connected with a gear shaft of the gear rack transmission mechanism to drive a gear to rotate, a rack is vertically arranged in the cylinder, the shape of the pressurizing disc is a circular plate-shaped structure which is matched with the cross section of a cylinder cavity, the lower end of the rack is rigidly connected with the upper end face of the pressurizing disc, and the lower end face of the pressurizing disc is pressed on the surface of the pasty mixture; the motor III rotates to drive a rack of the gear rack mechanism to move up and down, so that the pressurizing disc is driven to move up and down in the cylinder, and a downward extrusion pressure holding force is generated on the pasty mixture;
the cutting mechanism comprises a lead screw IV, a guide rail IV, a motor IV, a cutter head and a blade, wherein the guide rail IV and the lead screw IV are arranged on the outer wall of a front plate of the blanking head along the length direction of the rectangular blanking head, the motor IV is arranged at one end of the blanking head, a motor shaft of the motor IV is connected with the end part of the lead screw IV through a coupler to drive the lead screw IV to rotate, a screw nut matched with the lead screw IV and a sliding block matched with the guide rail IV are arranged on the cutter head, the cutter head forms a moving pair on the blanking head through the lead screw IV, the screw nut, the guide rail IV and the sliding block, and the blade is rigidly connected to the cutter head; the cutting edge of the blade is attached to the lower end of the konjak skin forming opening and is perpendicular to the guide rail IV; and the motor IV rotates to drive the blade to transversely move along the lower end surface of the blanking head, so as to cut off the konjak skin extruded from the konjak skin forming opening.
The konjak skin making method is characterized by comprising the following steps of:
1) Raw material preparation: konjaku flour, water and edible gum are mixed according to the following proportion of 1:26:2, uniformly mixing the materials in proportion to prepare a pasty mixture, and standing for 2 hours; opening a cylinder cover, adding the pasty mixture into the cylinder body, and covering the cylinder cover; adjusting the outlet width of the konjak skin forming opening to a set value;
2) Manually operating the control button to reset the pressurizing extrusion mechanism, the longitudinal moving assembly, the transverse moving assembly and the cutting mechanism to the initial positions;
3) Starting a motor III of the pressurizing and extruding mechanism, moving a pressurizing disc downwards to pressurize the pasty mixture, and extruding konjak skin from a konjak skin forming opening; simultaneously, a motor I of the longitudinal moving assembly is started to rotate positively, so that the cross beam longitudinally moves in front of the upper direction of the table top;
after the cross beam moves to a set position, a motor III of the pressurizing extrusion mechanism and a motor I of the longitudinal moving assembly are stopped; starting a motor IV of the cutting mechanism, cutting off the konjak skin from the konjak skin forming opening, and resetting the cutting mechanism;
4) Starting a motor II of the transverse moving assembly to rotate positively, so that the charging barrel is stopped after moving to a specified position on the cross beam;
5) Starting a motor III of the pressurizing and extruding mechanism, moving a pressurizing disc downwards to pressurize the pasty mixture, and extruding konjak skin from a konjak skin forming opening; simultaneously, a motor I of the longitudinal moving assembly is started to reversely rotate, so that the cross beam longitudinally moves after being upwards arranged on the table top;
after the beam moves to the initial position, a motor III of the pressurizing extrusion mechanism and a motor I of the longitudinal moving assembly are stopped; starting a motor IV of the cutting mechanism, cutting off the konjak skin from the konjak skin forming opening, and resetting the cutting mechanism;
6) Starting a motor II of the transverse moving assembly to reversely rotate so that the charging barrel moves to an initial position on the cross beam;
7) And finishing the preparation of one konjak skin.
The advantage of this patent is:
1) The patent provides novel konjak skin making equipment, which overcomes the defects of original manual making, is suitable for batch production, and has the advantages of simple making, low labor intensity and high working efficiency;
2) The pasty mixture in the feed cylinder is pressurized, and then flexibly enters the lower part of the blanking head through the switching elbow, and enters the discharge cylinder after being homogenized and preformed sequentially through the lower cylinder and the upper cylinder in the blanking head, and is extruded uniformly from the konjak skin forming opening at the lower end after being extruded again and preformed in the discharge cylinder, and finally formed, the discharge is smooth and smooth, the width of the konjak skin forming opening is a set value, and standardized manufacturing is adopted, so that the produced konjak skin has regular appearance, smooth surface, uniform thickness and good taste;
3) The novel konjak skin manufacturing method is characterized in that pressurizing, longitudinal movement of a charging barrel, transverse movement of the charging barrel, forming and cutting are all automatic processes, and the program is adjustable and controllable, so that konjak skins with various specifications and shapes can be manufactured; the operation is simple, the batch production can be realized, the production cost is low, and the market popularization is facilitated.
Drawings
FIG. 1 is a front view of the structure of the konjak skin making apparatus of this patent;
FIG. 2 is a left side view of the konjak skin making apparatus of the present patent;
FIG. 3 is a top view of the structure of the konjak skin making apparatus of the present patent;
FIG. 4 is a schematic view of a cartridge structure;
FIG. 5 is an enlarged schematic view of the structure of the blanking head and the cutting mechanism after combination;
FIG. 6 is a cross-sectional view B-B of FIG. 5;
in the figure, a 1-rack; 101-a table top; 102-an appliance control system; 2-a longitudinal movement assembly; 21-a screw rod I; 22-a guide rail I; 23-motor I; 3-blanking head; 31-side plates; 32-front plate; 33-a back plate; 34-top plate; 35-homogenizing plates; 36-a buffer plate; 37-adjusting the gasket; 38-a feed inlet; 39-konjak skin forming mouth; 301-lower cylinder; 302-upper cylinder; 303-a discharge cylinder; 4-a charging barrel; 41-a cylinder cover; 42-a cylinder; 5-a pressurized extrusion mechanism; 51-motor III; 52-a rack and pinion drive; 53-pressing the disc; 6-stand columns; 7-a cross beam; 8-a lateral movement assembly; 81-screw II; 82-a guide rail II; 83-motor II; 9-a cutting mechanism; 91-a lead screw IV; 92-a guide rail IV; 93-motor IV; 94-blade; 10-a photoelectric switch; 11-switching elbow; 12-connecting screw.
Detailed Description
The invention is further described below with reference to the drawings and the detailed description.
As shown in fig. 1-3 and 6, the konjak skin manufacturing equipment disclosed by the patent comprises a frame 1, wherein a table top 101, a screw rod i 21, a guide rail i 22 and an electric appliance control system 102 are arranged on the frame 1, and the table top 101 is made of stainless steel materials and is used for spreading konjak skin; a longitudinal moving assembly 2 capable of moving longitudinally along a guide rail I22 is arranged above the table top 101, and a feed cylinder 4 and a transverse moving assembly 8 for moving the feed cylinder 4 along the transverse beam 7 are arranged on the transverse beam 7 of the longitudinal moving assembly 2; the barrel 4 is provided with a pressurizing and extruding mechanism 5, the lower end of the barrel 4 is provided with a rectangular blanking head 3, and the blanking head 3 is provided with a konjak skin forming opening 39 and a cutting mechanism 9 for cutting konjak skin.
The vertical moving assembly 2 comprises a guide rail I22, a lead screw I21, a motor I23, a stand column 6 and a cross beam 7, wherein the guide rail I22 and the lead screw I21 are horizontally and longitudinally arranged on a platform on the frame 1, the motor I23 is arranged at one end of the frame 1, a motor shaft of the motor I23 is connected with the lead screw I21 through a coupler, the motor I23 rotates to drive the lead screw I21 to rotate, a sliding block matched with the guide rail I22 and a nut matched with the lead screw I21 are arranged at the lower end of the stand column 6, the stand column 6 forms a moving pair on the frame 1 through the guide rail I22, the sliding block, the nut and the lead screw I21, and the motor I23 rotates to drive the stand column 6 to longitudinally move along the guide rail I22; the cross beam 7 is horizontally and fixedly connected to the upright post 6 and is positioned above the table top 101.
The transverse moving assembly 8 comprises a screw rod II 81 arranged on the cross beam 7, a guide rail II 82 and a motor II 83, a motor shaft of the motor II 83 is mechanically connected with the screw rod II 81 to drive the screw rod II 81 to rotate, a screw nut matched with the screw rod II 81 and a sliding block matched with the guide rail II 82 are arranged on the outer wall of the charging barrel 4, the charging barrel 4 forms a moving pair on the cross beam 7 through the guide rail II 82, the sliding block, the screw rod II 81 and the screw nut, and the motor II 83 rotates to drive the charging barrel 4 to transversely move on the cross beam 7 along the guide rail II 82.
As shown in fig. 2 and 4, the charging barrel 4 comprises a barrel 42 with a cylindrical inner cavity and a barrel cover 41, the barrel 42 and the barrel cover 41 are connected through a flange, a discharging cone is arranged at the lower end of the barrel 42, a screw thread is arranged at the lower end outlet of the discharging cone, the lower end outlet of the charging barrel 4 is connected with the upper end inlet of the switching elbow 11 through the screw thread, the switching elbow 11 is connected with the discharging head 3 through a connecting screw 12, and the lower end outlet of the switching elbow 11 is communicated with the feeding hole 38 of the discharging head 3; a connection flange of the pressure extrusion mechanism 5 is provided on the top surface of the cylinder cover 41. The pressurizing extrusion mechanism 5 comprises a motor III 51, a gear rack transmission mechanism 52 and a pressurizing disc 53, wherein a gear box of the motor III 51 and the gear rack transmission mechanism 52 is arranged at the top of the cylinder cover 41 through a connecting flange, a motor shaft of the motor III 51 is connected with a gear of the gear rack transmission mechanism 52 to drive the gear to rotate, a rack is vertically arranged in the charging cylinder 4, the pressurizing disc 53 is of a circular plate-shaped structure which is matched with the cross section of a cavity of the charging cylinder 4, the lower end of the rack is rigidly connected with the upper end face of the pressurizing disc 53, and the lower end face of the pressurizing disc 53 is pressed and held on the surface of the pasty mixture in the cylinder 42; the motor III 51 rotates to drive the rack to move up and down through the gear rack mechanism 52 to drive the pressurizing disc 53 to move up and down in the cylinder 42, so that a downward extrusion pressure is generated on the pasty mixture.
As shown in fig. 5 and 6, the blanking head 3 is a rectangular structure formed by connecting a front plate 32, a rear plate 33, two side plates 31, a top plate 34 and a bottom plate of a material homogenizing plate 35 through connecting screws 12, a rectangular containing cavity with a long side parallel to a cross beam 7 is arranged in the blanking head 3, the material homogenizing plate 35 is an L-shaped plate, the material homogenizing plate 35 is arranged as a vertical plate along the length direction of the rectangular containing cavity, the rectangular containing cavity is divided into a front working cylinder and a rear working cylinder by the vertical plate of the material homogenizing plate 35, wherein the rear working cylinder is a discharging cylinder 303, the front working cylinder is a material homogenizing cylinder, and a rectangular konjak skin forming opening 39 with the length direction parallel to the cross beam 7 is arranged at the lower end of the discharging cylinder 303; a horizontal buffer plate 36 is arranged in the material homogenizing cylinder, the buffer plate 36 divides the material homogenizing cylinder into an upper part and a lower part, the upper part is an upper cylinder 302, and the lower part is a lower cylinder 301; the buffer plate 36 is rectangular, the rectangular shape is matched with the section of the homogenizing cylinder, the rear end of the buffer plate 36 is fixedly connected with the middle part of the homogenizing plate 35, a gap is arranged between the front end of the buffer plate 36 and the front wall (namely the front plate 32) of the homogenizing cylinder, and the gap is used as a material passing channel between the lower cylinder 301 and the upper cylinder 302; a gap is arranged between the upper end of the material equalizing plate 35 and the top surface (namely the top plate 34) of the accommodating cavity of the blanking head 3, and the gap is used as a material passing channel between the material equalizing cylinder and the material discharging cylinder 303; the above-mentioned material passing channels are rectangular, and their lengths are identical to those of konjak skin forming openings 39, so that konjak skin can be preformed. A feed port 38 is provided in the front wall (i.e., the front plate 32) of the lower cylinder 301; the discharging head 3 is connected with the charging barrel 4 through a switching elbow 11, and the switching elbow 11 is used for leading the pasty mixture extruded from the outlet of the lower end of the discharging cone of the charging barrel 4 into a feeding hole 38 on the front wall (namely a front plate 32) of the lower cylinder 301 after pressure buffering through a bending channel in the switching elbow 11; the upper end inlet of the switching elbow 11 is connected with the outlet of the lower end of the discharging cone hopper of the charging barrel 4 through threads.
The konjak skin forming process is as follows: the pasty mixture extruded by the pressurizing extrusion mechanism 5 flexibly enters the lower part of the lower cylinder 301 after passing through the switching elbow 11, is mixed and compacted in the lower cylinder 301, enters the upper cylinder 302 after being preformed through a rectangular material passing channel between the lower cylinder 301 and the upper cylinder 302, enters the discharge cylinder 303 after being fully compacted in the upper cylinder 302 and being preformed through a rectangular material passing channel between the material homogenizing cylinder and the discharge cylinder 303 for the second time, and finally is extruded through a rectangular konjak skin forming opening 39 at the lower end of the discharge cylinder 303, and is formed into konjak skin with uniform thickness, wherein the thickness of the konjak skin is related to the opening width of the konjak skin forming opening 39.
As a further extension of the present patent, the device may further include a photoelectric switch 10 and a konjak skin thickness adjusting mechanism, where the photoelectric switch 10 is installed below the blanking head 3 and is used for detecting the thickness of the konjak skin made in real time; the konjak skin forming opening 39 is a rectangular discharge opening of a communicating discharge cylinder 303 formed by a gap between the lower end of a rear plate 33 of the blanking head 3 and the lower end of the homogenizing plate 35, and the konjak skin thickness adjusting mechanism is a plurality of adjusting gaskets 37 arranged between the butt joint surfaces of the lower end bottom plate of the homogenizing plate 35 and the front plate 32 of the blanking head 3 in a bolt connection manner, and the opening width of the konjak skin forming opening 39 can be adjusted by adjusting the number or thickness of the adjusting gaskets 37.
The cutting mechanism 9 comprises a screw rod IV 91, a guide rail IV 92, a motor IV 93, a cutter head and a cutter blade 94, wherein the guide rail IV 92 and the screw rod IV 91 are arranged on the outer wall of a front plate 32 of the blanking head 3 along the length direction of the rectangular blanking head 3, the motor IV 93 is arranged at one end of the blanking head 3 through a connecting plate, a motor shaft of the motor IV 93 is connected with the end part of the screw rod IV 91 through a coupler to drive the screw rod IV 91 to rotate, a screw nut matched with the screw rod IV 91 and a slider matched with the guide rail IV 92 are arranged on the cutter head, the cutter head forms a moving pair on the blanking head 3 through the screw rod IV 91, the screw nut, the guide rail IV 92 and the slider, the cutter blade 94 is rigidly connected to the cutter head, and the cutting edge of the cutter blade 94 is attached to the lower end of a konjak skin forming port 39 and is perpendicular to the guide rail IV 92; the motor IV 93 rotates to drive the blade 94 to transversely move along the lower end face of the blanking head 3, and the konjak skin extruded from the konjak skin forming opening 39 is cut off.
The electrical appliance control system 102 comprises a controller and a control button, wherein the controller is respectively and electrically connected with a motor I23 of the longitudinal moving assembly 2, a motor II 83 of the transverse moving assembly 8, a motor III 51 of the pressurizing extrusion mechanism 5, a motor IV 93 of the cutting mechanism 9 and the photoelectric switch 10, and is used for controlling the actions of the longitudinal moving assembly 2, the transverse moving assembly 8, the pressurizing extrusion mechanism 5 and the cutting mechanism 9 and monitoring the thickness of konjak skin according to detection data of the photoelectric switch 10; the control buttons comprise manual control buttons and automatic control buttons, the manual control buttons are used for debugging equipment and manual operation, and the automatic control buttons are used for automatic operation according to a set program; the manual control buttons comprise a pressurizing disc control button, a longitudinal movement button, a transverse movement button, a cutting-off button and the like, wherein the pressurizing disc control button comprises an ascending button, a descending button and a stopping button, and the longitudinal movement button and the transverse movement button respectively comprise an advancing button, a resetting button, a returning button and a stopping button; the cut-off buttons include "cut-off", "cut-off reset" and "stop"; the automatic control button comprises a key button for starting and stopping, and after the key button is pressed, the automatic manufacture of a plurality of konjak skins can be automatically completed.
The following further describes the method for producing the present patent, taking the molding size of the konjak skin as 640mm×1000mm as an example:
1) Raw material preparation: uniformly mixing konjak flour, water and edible gum according to a certain proportion (1:26:2) to prepare pasty mixture, and standing for 2 hours; opening the cylinder cover 41, adding the pasty mixture into the cylinder 42, and covering the cylinder cover 41; the outlet width of the konjak skin forming opening 39 is adjusted to a set value (for example, set to 2-3 mm); edible gum is used as a coagulant;
2) Manually operating the control button to reset the pressurizing extrusion mechanism 5 (pressing the "up" button), the longitudinal moving assembly 2 (pressing the "reset" button), the lateral moving assembly 8 (pressing the "reset" button), and the cutting mechanism 9 (pressing the "reset" button) to the initial positions;
3) Starting a motor III 51 of the pressurizing and extruding mechanism 5 (pressing a 'descending' button), downwards moving a pressurizing disc 53 to pressurize the pasty mixture, and extruding konjak skin from a konjak skin forming opening 39; simultaneously, the motor I23 of the longitudinal moving assembly 2 is started to rotate forward (the forward button is pressed) so that the cross beam 7 moves longitudinally forward on the table top 101, and the moving distance is set to be 1000mm;
after the beam 7 moves to the set position, the motor III 51 of the pressurizing extrusion mechanism 5 and the motor I23 of the longitudinal moving assembly 2 are stopped (respectively pressing the "stop" button); starting a motor IV 93 of the cutting mechanism 9 (pressing a cutting button), cutting off the konjak skin from the konjak skin forming opening 39, and resetting the cutting mechanism 9 (pressing a cutting reset button);
4) The motor II 83 of the transverse moving assembly 8 is started to rotate forward 9 (a transverse moving forward button is pressed), so that the charging barrel 4 stops after moving to a designated position on the transverse beam 7 (a transverse moving stop button is pressed); the movement distance was set to 320mm.
5) Starting a motor III 51 of the pressurizing and extruding mechanism 5 (pressing a 'descending' button), downwards moving a pressurizing disc 53 to pressurize the pasty mixture, and extruding konjak skin from a konjak skin forming opening; simultaneously, the motor I23 of the longitudinal moving assembly 2 is started to reversely rotate (a reset button for longitudinal movement is pressed), so that the cross beam 7 longitudinally moves on the table top 101 in the rear direction;
after the beam 7 moves to the initial position, the motor III 51 of the pressurizing extrusion mechanism 5 and the motor I23 of the longitudinal moving assembly are stopped (respectively pressing the stop button); starting the motor IV 93 of the cutting mechanism 9 (pressing the cutting button), cutting off the konjak skin from the konjak skin forming opening 39, and resetting the cutting mechanism (pressing the cutting reset button);
6) Starting the motor II 83 of the transverse moving assembly 8 to reversely rotate (pressing a transverse moving reset button) so as to move the charging barrel 4 to an initial position on the transverse beam 7;
7) Finishing the preparation of a konjak skin with the size of 640mm multiplied by 1000mm;
when the thickness of the konjak skin is out of tolerance, the thickness or the number of the gaskets is manually adjusted.
The operation is manual operation, or automatic operation can be set, according to the operation process, an automatic control program is set in the controller to realize automatic operation, and the operation is continuously executed after one key is started (only by pressing a start button). The difference is that the photoelectric switch 10 is electrically connected with the controller to realize the automatic detection of the thickness of the konjak skin; meanwhile, the thickness of the konjak skin is adjusted by adopting an automatic adjusting mechanism, an adjusting gasket 37 is replaced by a telescopic hydraulic cylinder or a mechanical screw rod with automatically telescopic thickness, and the position of the material homogenizing plate 35 is adjusted by controlling the telescopic hydraulic cylinder or the mechanical screw rod through a motor, so that the width of the konjak skin forming opening 39 is automatically adjusted.
In the embodiment, two konjak skins with the size of 320mm multiplied by 1000mm are manufactured by longitudinally and reciprocally moving the equipment at one time, and then are spliced into one konjak skin with the size of 640mm multiplied by 1000mm; according to the same principle, konjak skin of other sizes and shapes can be produced by adjusting the operation parameters of the longitudinal moving unit 2, the transverse moving unit 8 and the cutting mechanism 9.
Claims (7)
1. A konjak skin preparation equipment, characterized by: comprises a table top (101), a charging barrel (4), a longitudinal moving component (2), a transverse moving component (8) and an electrical appliance control system (102) which are arranged on a frame (1), wherein the charging barrel (4) can longitudinally move and transversely move above the table top (101); a pressurizing extrusion mechanism (5) is arranged in the charging barrel (4), a rectangular blanking head (3) is arranged at the lower end of the charging barrel (4), a rectangular containing cavity is arranged in the blanking head (3), the containing cavity is divided into a front part and a rear part along the length direction of the containing cavity by a material homogenizing plate (35), wherein the front part is a material homogenizing cylinder, and the rear part is a material discharging cylinder (303); a rectangular konjak skin forming opening (39) is arranged at the lower end of the discharging cylinder (303); a horizontal buffer plate (36) is arranged in the material homogenizing cylinder, and the buffer plate (36) divides the material homogenizing cylinder into an upper cylinder (302) and a lower cylinder (301) which are upper and lower parts; a material passing channel is respectively arranged between the front end of the buffer plate (36) and the front wall of the material homogenizing cylinder, and between the upper end of the material homogenizing plate (35) and the top surface of the containing cavity of the blanking head (3), and the material passing channel is rectangular and has the length consistent with that of a konjak skin forming opening (39); a feed inlet (38) is arranged on the wall of the lower cylinder (301); the blanking head (3) is connected with the charging barrel (4) through a switching elbow (11), and paste extruded from the lower port of the charging barrel (4) enters the lower cylinder (301) from the feeding hole (38) after passing through the switching elbow (11); a cutting mechanism (9) for cutting off konjak skin is also arranged on the blanking head (3); the electrical appliance control system (102) comprises a controller and a control button, and is used for controlling the longitudinal movement assembly (2), the transverse movement assembly (8), the pressurizing extrusion mechanism (5) and the cutting mechanism (9) to act.
2. The konjak skin-making apparatus of claim 1, characterized in that: the automatic control device also comprises a photoelectric switch (10) and a konjak skin thickness adjusting mechanism, wherein the photoelectric switch (10) is arranged below the blanking head (3) and is used for detecting the thickness of the manufactured konjak skin in real time; the konjak skin thickness adjusting mechanism is provided with a plurality of adjusting gaskets (37) between the lower part of the material equalizing plate (35) and the butt joint surface of the shell body bolt of the blanking head (3), and the opening width of the konjak skin forming opening (39) can be adjusted by adjusting the number of the adjusting gaskets (37) or the thickness of the gaskets.
3. The konjak skin-making apparatus of claim 1, characterized in that: the longitudinal moving assembly (2) comprises a guide rail I (22), a screw rod I (21), a motor I (23), a stand column (6) and a cross beam (7); the crossbeam (7) fixed connection is on stand (6), be located the top of mesa (101), guide rail I (22) and lead screw I (21) longitudinal arrangement are on frame (1), motor I (23) set up the one end in frame (1), its motor shaft passes through the end connection of shaft coupling and lead screw I (21), motor I (23) rotate and drive lead screw I (21) rotatory, the lower extreme of stand (6) is provided with the slider and the screw that match with lead screw I (21) of guide rail I (22) looks adaptation, stand (6) form the shifting pair through guide rail I (22), slider and screw, lead screw I (21) on frame (1), motor I (23) rotate and drive stand (6) along guide rail I (22) longitudinal movement.
4. The konjak skin-making apparatus of claim 1, characterized in that: the transverse moving assembly (8) comprises a screw rod II (81), a guide rail II (82) and a motor II (83) which are arranged on the cross beam (7), a motor shaft of the motor II (83) is mechanically connected with the screw rod II (81) to drive the screw rod II (81) to rotate, a screw nut matched with the screw rod II (81) and a sliding block matched with the guide rail II (82) are arranged on the outer wall of the charging barrel (4), the charging barrel (4) passes through the guide rail II (82), the sliding block and the screw rod II (81) to form a moving pair on the cross beam (7), and the motor II (83) rotates to drive the charging barrel (4) to transversely move along the guide rail II (82) on the cross beam (7).
5. The konjak skin-making apparatus of claim 1, characterized in that: the charging barrel (4) comprises a barrel body (42) with a cylindrical inner cavity and a barrel cover (41), the barrel body (42) and the barrel cover (41) are connected through a flange, a discharging cone is arranged at the lower end of the barrel body (42), threads are arranged at the lower end outlet of a discharging cone head, the lower end outlet of the charging barrel (4) is connected with the upper end inlet of a switching elbow (11) through the threads, the switching elbow (11) is connected with a discharging head (3) through a connecting screw (12), and the lower end outlet of the switching elbow (11) is communicated with a feeding opening (38) of the discharging head (3); a connecting flange of the pressurizing extrusion mechanism (5) is arranged on the top surface of the cylinder cover (41).
6. The konjak skin-making apparatus of claim 1, characterized in that: the pressurizing extrusion mechanism (5) comprises a motor III (51), a gear rack transmission mechanism (52) and a pressurizing disc (53), a gear box of the motor III (51) and the gear rack transmission mechanism (52) is arranged at the top of the cylinder cover (41) through a connecting flange, a motor shaft of the motor III (51) is connected with a gear shaft of the gear rack transmission mechanism (52) to drive a gear to rotate, a rack is vertically arranged in the cylinder (4), the shape of the pressurizing disc (53) is a circular plate-shaped structure which is matched with the cross section of a cavity of the cylinder (4), the lower end of the rack is rigidly connected with the upper end face of the pressurizing disc (53), and the lower end face of the pressurizing disc (53) is pressed on the surface of the pasty mixture; the motor III (51) rotates to drive a rack of the rack-and-pinion transmission mechanism (52) to move up and down, so that the pressurizing disc (53) is driven to move up and down in the cylinder body (42), and a downward extrusion pressure is generated on the pasty mixture.
7. The konjak skin-making apparatus of claim 1, characterized in that: the cutting mechanism (9) comprises a screw rod IV (91), a guide rail IV (92), a motor IV (93), a cutter head and a cutter blade (94), wherein the guide rail IV (92) and the screw rod IV (91) are arranged on the outer wall of a front plate (32) of the blanking head (3) along the length direction of the rectangular blanking head (3), the motor IV (93) is arranged at one end of the blanking head (3), a motor shaft of the motor IV (93) is connected with the end part of the screw rod IV (91) through a coupler to drive the screw rod IV (91) to rotate, a screw nut matched with the screw rod IV (91) and a sliding block matched with the guide rail IV (92) are arranged on the cutter head, the cutter head forms a moving pair on the blanking head (3) through the screw rod IV (91), the screw nut and the guide rail IV (92) and the sliding block, and the cutter blade (94) is rigidly connected to the cutter head; the cutting edge of the blade (94) is attached to the lower end of the konjak skin forming opening (39) and is perpendicular to the guide rail IV (92); the motor IV (93) rotates to drive the blade (94) to transversely move along the lower end face of the blanking head (3) to cut off the konjak skin extruded from the konjak skin forming opening (39).
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| CN202110433071.0A CN112931819B (en) | 2021-04-22 | 2021-04-22 | Konjak skin making equipment and konjak skin making method |
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| CN202110433071.0A CN112931819B (en) | 2021-04-22 | 2021-04-22 | Konjak skin making equipment and konjak skin making method |
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| CN112931819B true CN112931819B (en) | 2023-09-19 |
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| JP3019636U (en) * | 1995-06-20 | 1995-12-19 | オリヒロ株式会社 | Thin konjac manufacturing equipment |
| CN1666644A (en) * | 2004-03-11 | 2005-09-14 | 刘明仁 | Sheet jelly made from konjak and making method thereof |
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| CN107173842A (en) * | 2017-07-06 | 2017-09-19 | 广州市国研机械设备制造有限公司 | Face or bean product extrusion die |
| CN208597667U (en) * | 2017-11-23 | 2019-03-15 | 江西省鸽鸽食品有限公司 | A kind of blanking device of the spare molding aging machine of the cool leather of konjaku |
| CN208807470U (en) * | 2018-04-26 | 2019-05-03 | 海霸王（汕头）食品有限公司 | A kind of musculus cutaneus Automatic-feeding, extrusion, quantitative cutting device |
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2021
- 2021-04-22 CN CN202110433071.0A patent/CN112931819B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3019636U (en) * | 1995-06-20 | 1995-12-19 | オリヒロ株式会社 | Thin konjac manufacturing equipment |
| CN1666644A (en) * | 2004-03-11 | 2005-09-14 | 刘明仁 | Sheet jelly made from konjak and making method thereof |
| CN201878739U (en) * | 2010-12-14 | 2011-06-29 | 张炳华 | Tubular sheet jelly forming die |
| CN204426496U (en) * | 2014-12-16 | 2015-07-01 | 九阳股份有限公司 | A kind of flour stranding machine making wide musculus cutaneus |
| CN107173842A (en) * | 2017-07-06 | 2017-09-19 | 广州市国研机械设备制造有限公司 | Face or bean product extrusion die |
| CN208597667U (en) * | 2017-11-23 | 2019-03-15 | 江西省鸽鸽食品有限公司 | A kind of blanking device of the spare molding aging machine of the cool leather of konjaku |
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|---|---|
| CN112931819A (en) | 2021-06-11 |
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