CN112924201A - Truck wheel bearing detection machine - Google Patents

Truck wheel bearing detection machine Download PDF

Info

Publication number
CN112924201A
CN112924201A CN202110124186.1A CN202110124186A CN112924201A CN 112924201 A CN112924201 A CN 112924201A CN 202110124186 A CN202110124186 A CN 202110124186A CN 112924201 A CN112924201 A CN 112924201A
Authority
CN
China
Prior art keywords
bearing
frame
rail
positioning
column
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202110124186.1A
Other languages
Chinese (zh)
Other versions
CN112924201B (en
Inventor
赵大兴
孙星宇
高俊辉
向阳
赵晓冬
赵祖高
汤少靖
吴贵铭
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hubei Jingye Heavy Industry Equipment Technology Co ltd
Original Assignee
Hubei University of Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hubei University of Technology filed Critical Hubei University of Technology
Priority to CN202110124186.1A priority Critical patent/CN112924201B/en
Publication of CN112924201A publication Critical patent/CN112924201A/en
Application granted granted Critical
Publication of CN112924201B publication Critical patent/CN112924201B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M17/00Testing of vehicles
    • G01M17/08Railway vehicles
    • G01M17/10Suspensions, axles or wheels
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • G01M13/04Bearings

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Accommodation For Nursing Or Treatment Tables (AREA)

Abstract

本发明公开了一种货车车轮轴承检测机,包括平行设置的钢轨、设置在钢轨之间的第一定位推动架和若干第二定位推动架,轮对设置在钢轨上沿钢轨运动,轮对的两侧设有轴承,第二定位推动架与第一定位架结构相同,呈90度布置,其中,第一定位推动架和第二定位推动架推动轮对向前运动;第二定位推动架两侧位于钢轨两侧分别设有轴承下座转体,车轮轴承下座转体上方设有轴承上座旋转台,轴承上座旋转台和轴承下座转体配合将轮对上的轴承进行对夹,轴承下座转体的两侧分别设有滑台组件,滑台组件上安装橡胶轮,橡胶轮在轴承检测时,驱动车轮进行旋转。本发明可对不同型号车轮和轴承进行检测,而且一次同时检测两组车轮中四套轴承。

Figure 202110124186

The invention discloses a truck wheel bearing testing machine, comprising steel rails arranged in parallel, a first positioning push frame and a plurality of second positioning push frames arranged between the steel rails. The wheelset is arranged on the steel rail and moves along the steel rail. Bearings are provided on both sides, and the second positioning push frame has the same structure as the first positioning frame and is arranged at a 90-degree angle, wherein the first positioning push frame and the second positioning push frame push the wheel pair to move forward; There are bearing lower seat swivels on both sides of the rail, and a bearing upper seat swivel is arranged above the wheel bearing lower seat swivel. The bearing upper seat swivel and the bearing lower seat swivel cooperate to clamp the bearings on the wheel set. Two sides of the lower seat swivel are respectively provided with sliding table components, and rubber wheels are installed on the sliding table components, and the rubber wheels drive the wheels to rotate when the bearing is detected. The invention can detect different types of wheels and bearings, and simultaneously detect four sets of bearings in two groups of wheels at one time.

Figure 202110124186

Description

Truck wheel bearing detection machine
Technical Field
The invention belongs to the technical field of bearing detection, and particularly relates to a wagon wheel bearing detector.
Background
The bearing is the main supporting part of the railway wagon wheel, and the running state of the bearing is directly related to the safety of railway transportation. The state stipulates that all wheel set bearings run for a certain time and must be overhauled in the vehicle section. Therefore, the workload of detecting the bearings of the truck is large.
In a traditional bearing detection field of a truck wheel pair, experienced detection workers rotate bearings arranged at two ends of a wheel pair shaft by hands, and judge whether the bearings have faults or not according to experience. Statistics shows that the common bearing fault forms are as follows: outer ring damage, inner ring damage, rolling cone damage, cage cracking, chipping, and the like. The above shows that the labor intensity of manual detection is high, the detection reliability is easily influenced by human factors, and the production rate is not high.
Disclosure of Invention
The invention aims to provide a wagon wheel bearing detector which can simultaneously detect four sets of bearings in two sets of wheels at one time. The bearing pedestal rotating platform can be used for rotatably switching three bearing pedestals with different specifications to adapt to bearings with different models.
In order to achieve the purpose, the invention provides the following scheme:
a truck wheel bearing detector comprises steel rails arranged in parallel, a first positioning pushing frame and a plurality of second positioning pushing frames, wherein the first positioning pushing frame and the plurality of second positioning pushing frames are arranged between the steel rails; the second location promotes frame both sides and is located the rail both sides are equipped with the bearing lower base respectively and rotate, wheel bearing lower base is rotated the top and is equipped with the bearing upper base revolving stage, the bearing upper base revolving stage with the cooperation of rotating of bearing lower base will the bearing on the wheel pair is to pressing from both sides, the both sides that the bearing lower base was rotated are equipped with the slip table subassembly respectively, install the rubber wheel on the slip table subassembly, the rubber wheel is detected at the bearing, and driving wheel rotates.
Furthermore, the steel rails comprise a first steel rail and a second steel rail, the second steel rail is arranged at the lower seat swivel body of the bearing, the second steel rail is disconnected with the first steel rail, a steel rail guide frame is arranged below the second steel rail, and the steel rail guide frame is used for driving the second steel rail to move up and down.
Further, first location propelling movement frame with second location propelling movement frame includes the locating rack bottom plate, installs pedal frame on the locating rack bottom plate, the locating rack bottom plate is equipped with two sets of location propelling movement frame jacking subassemblies of central symmetry, location propelling movement frame jacking subassembly includes first pneumatic cylinder, location propelling movement frame apron is connected at first pneumatic cylinder top, location propelling movement frame apron is connected perpendicularly with location propelling movement frame push pedal, location propelling movement frame push pedal side connection location propelling movement frame slider, location propelling movement frame slider with location propelling movement frame slide rail cooperation, location propelling movement frame slide rail links firmly and connects on location propelling movement frame stand, pedal frame is frame construction, its top surface be equipped with the identical through-hole of location propelling movement frame apron shape.
Further, the sliding table assembly comprises a transverse sliding table, a longitudinal sliding table, a rubber wheel driving assembly and a sliding table assembly cover body, wherein the transverse sliding table comprises an inner transverse sliding table bottom plate, a longitudinal sliding table, a rubber wheel driving assembly and a sliding table assembly cover body, the longitudinal sliding table comprises a longitudinal sliding table bottom plate, a first motor and a first coupler, a motor shaft of the first motor is connected with a first ball screw pair, the first ball screw pair is arranged on the longitudinal sliding table bottom plate, a nut of the first ball screw pair is connected with a longitudinal sliding block, two sides of the longitudinal sliding block are matched with a longitudinal sliding rail arranged on the longitudinal sliding table bottom plate, the top surface of the longitudinal sliding block is connected with the transverse sliding table, the transverse sliding table comprises a transverse sliding table bottom plate, a second motor and a second coupler, a motor shaft of the second motor is connected with a second ball screw pair, the second ball screw pair is arranged on, the lateral sliding block is fixedly connected with a lateral sliding block connecting plate, a third motor is fixedly connected above the lateral sliding block connecting plate, and a motor shaft of the third motor drives the rubber wheel.
Further, the lower bearing seat rotating body comprises a lower bearing seat support bottom plate, two sides of the lower bearing seat support bottom plate are fixedly mounted on the longitudinal sliding blocks of the adjacent sliding tables and follow the longitudinal sliding blocks to move synchronously, a lower bearing seat mounting plate is arranged on the lower bearing seat support bottom plate and is connected with the lower bearing seat support bottom plate in a rotating mode through a bearing, a driving motor for driving the lower bearing seat mounting plate to rotate is arranged at the bottom of the lower bearing seat support bottom plate, and lower bearing seats of 3 models are mounted on the lower bearing seat mounting plate respectively.
Further, the bearing upper seat rotating platform comprises a stand column lower support, the stand column lower support is connected with a stand column middle part lower flange base plate in a rotating mode, a driving motor for driving the stand column middle part lower flange base plate to rotate is arranged in the stand column lower support, a stand column middle part sleeve is fixedly connected to the stand column middle part lower flange base plate, a stand column upper part sleeve is fixedly connected to the stand column middle part sleeve, the stand column upper part sleeve is a rectangular sleeve, the side face of the stand column upper part sleeve is fixedly connected with a stand column upper part side pipe, each stand column upper part side pipe is connected with a bearing upper seat rotating platform ball screw pair, a bearing upper seat rotating platform ball screw pair nut is fixedly connected with an upper bearing seat bracket, and the bottom of the upper bearing bracket is fixedly connected with bearing upper seats of different models.
Further, the steel rail guide frame comprises a guide frame bottom plate, a guide frame hydraulic cylinder is fixedly connected in the middle of the guide frame bottom plate, the top end of a push rod of the guide frame hydraulic cylinder is fixedly connected in the middle of the second steel rail, watermark steel rail guide frame columns are arranged on two sides of the guide frame hydraulic cylinder, a steel rail guide frame slide rail is arranged on the outer side of each steel rail guide frame column, the steel rail guide frame slide rail is in sliding connection with a steel rail guide frame slide block, a steel rail guide frame vertical plate is fixedly connected to the steel rail guide frame slide block, and the top ends of the steel rail guide frame vertical plates are respectively connected to two ends of the.
Furthermore, a signal collector is fixedly connected to the bearing upper seat.
Compared with the prior art, the invention has the following beneficial technical effects:
the detection machine detects the bearing and adopts a full-automatic detection mode. The truck wheels are firstly placed in front of the detection machine, then the machine is started, then the wheels go in and out and lift, and the whole process of bearing detection can be completed fully automatically. The invention can detect wheels and bearings of different types, and can simultaneously detect four sets of bearings in two sets of wheels at one time. The bearing pedestal rotating platform can be used for rotatably switching three bearing pedestals with different specifications to adapt to bearings with different models. Under the control of a servo motor, when the bearing is detected, the rotating speed of the wheel is 200-300 revolutions per minute, the rotating speed can be adjusted according to the detection requirement, and the whole process of detecting the bearing is not more than 3 minutes.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of a first positioning pushing frame and a second positioning pushing frame of the present invention;
FIG. 3 is a schematic view of the internal structure of the first positioning pushing frame and the second positioning pushing frame of the present invention;
FIG. 4 is a schematic structural view of the ramp assembly of the present invention;
FIG. 5 is a schematic view of the upper portion of the longitudinal slide of the present invention;
FIG. 6 is a schematic view of a swivel structure of the lower bearing seat of the present invention
FIG. 7 is a schematic view of a rotary table of the upper bearing seat of the present invention;
FIG. 8 is a schematic view of a ball screw assembly of the bearing upper seat rotary table according to the present invention;
FIG. 9 is an exploded view of the rail guide of the present invention;
FIG. 10 is a schematic view of the wheel set configuration of the present invention;
wherein: 1-a first rail; 2-a second steel rail; 3-a first positioning pushing frame; 4-a second positioning pushing frame; 5-wheel pair; 6-a bearing; 7-a bearing lower seat rotator; 8-bearing upper seat rotating platform; 9-a slip assembly; 10-a rubber wheel; 11-a rail guide frame; 12-a positioning frame bottom plate; 13-a pedal frame; 14-positioning a pushing frame jacking assembly; 15-a first hydraulic cylinder; 16-positioning the pushing frame cover plate; 17-positioning the push plate of the push frame; 18-positioning the pushing frame slide block; 19-positioning the pushing frame slide rail; 20-positioning the pushing frame upright post; 21-a transverse slipway; 22-longitudinal slipway; 23-a rubber wheel drive assembly; 24-a slip assembly housing; 25-longitudinal slipway bottom plate; 26-a first motor; 27-a first coupling; 28-a first ball screw pair; 29-longitudinal slide block; 30-longitudinal sliding rail; 31-transverse slipway bottom plate; 32-a second motor; 33-a second coupling; 34-a second ball screw pair; 35-transverse slide block; 36-transverse slide rail; 37-a third motor; 38-bearing seat lower bracket bottom plate; 39-bearing lower seat mounting plate; 40-a drive motor; 41-bearing lower seat; 42-column lower support; 43-column middle tube lower flange backing plate; 44-column middle sleeve; 45-column upper sleeve; 46-column upper side tube; 47-ball screw pair of a bearing upper seat rotating platform; 48-upper bearing seat bracket, 49-upper bearing seat; 50-a guide frame bottom plate; 51-a guide frame hydraulic cylinder; 52-steel rail guide frame upright post; 53-rail guide rack slide rail; 54-rail guide frame slide block; 55-steel rail guide frame vertical plate; 56-signal collector.
Detailed Description
The technical solution and the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
Fig. 1 is a schematic diagram of a mechanical structure of a truck wheel bearing detecting machine of the present invention, which includes parallel steel rails, a first positioning pushing frame 3 and a plurality of second positioning pushing frames 4 disposed between the steel rails, a wheel pair 5 disposed on the steel rails and moving along the steel rails, bearings 6 disposed on two sides of the wheel pair 5, and the second positioning pushing frames 4 having the same structure as the first positioning frame and arranged at 90 degrees, wherein the first positioning pushing frame 3 and the second positioning pushing frame 4 push the wheel pair 5 to move forward; the second location promotes 4 both sides of frame and is located the rail both sides are equipped with bearing lower base and turn 7 respectively, wheel bearing lower base is turned 7 tops and is equipped with bearing upper base revolving stage 8, bearing upper base revolving stage 8 with the cooperation of bearing lower base and turn 7 will the bearing on the wheel pair 5 is to pressing from both sides, the both sides of bearing lower base and turn 7 are equipped with slip table subassembly 9 respectively, install rubber wheel 10 on the slip table subassembly 9, rubber wheel 10 detects time measuring at the bearing, and driving wheel rotates. In this embodiment, the first positioning pushing frame 3 is provided with one, the second positioning pushing frame 4 is provided with two, the first positioning pushing frame 3 and the second positioning pushing frame 4 are both arranged between two parallel steel rails, wherein the two sides of the second positioning pushing frame 4 are respectively provided with a wheel bearing lower seat swivel 7 and a bearing upper seat swivel 8 which are arranged in pairs, the wheel bearing lower seat swivel 7 and the bearing upper seat swivel 8 are matched to clamp bearings on two sides of the wheel set 5, the front side and the rear side of the wheel bearing lower seat swivel 7 and the bearing upper seat swivel 8 are both provided with a pair of sliding table assemblies 9, the positions of the rubber wheels 10 can be adjusted transversely and longitudinally by the sliding table assemblies 9, and the rubber wheels 10 drive the wheels to rotate when the bearings are detected.
In a further preferred embodiment, the rails include a first rail 1 and a second rail 2, the second rail 2 is disposed at the lower seat swivel 7 of the bearing, the second rail 2 is disconnected from the first rail 1, a rail guide frame 11 is disposed below the second rail 2, and the rail guide frame 11 is used for driving the second rail 2 to move up and down. In the above embodiment, the rail guide frame 11 is located at the lower end of the second rail 2, and can lift the rail, and when the wheelset 5 moves onto the second rail 2, the second rail 2 descends to enable the bearing of the wheelset 5 to smoothly fall into the bearing lower seat 41.
In a further preferred embodiment, as shown in fig. 2 and 3, the first positioning pushing frame 3 and the second positioning pushing frame 4 comprise a positioning frame base plate 12, a pedal frame 13 mounted on the positioning frame base plate 12, the positioning frame bottom plate 12 is provided with two groups of positioning pushing frame jacking components 14 which are centrosymmetric, the positioning pushing frame jacking components 14 comprise first hydraulic cylinders 15, the top of the first hydraulic cylinder 15 is connected with a positioning pushing frame cover plate 16, the positioning pushing frame cover plate 16 is vertically connected with a positioning pushing frame push plate 17, the side surface of the positioning pushing frame push plate 17 is connected with a positioning pushing frame slide block 18, the positioning pushing frame slide block 18 is matched with the positioning pushing frame slide rail 19, the positioning pushing frame sliding rail 19 is fixedly connected to the positioning pushing frame upright post 20, the pedal frame 13 is of a frame structure, and the top surface of the pedal frame 13 is provided with a through hole matched with the positioning pushing frame cover plate 16 in shape. In the above embodiment, the first positioning pushing frame 3 and the second positioning pushing frame 4 have the same structure, the first positioning pushing frame 3 is started, and after the first positioning pushing frame 3 is lifted, the first set of wheels of the truck push against the front of the first positioning pushing frame 3, wherein the positioning moving frame comprises two hydraulic cylinders, one hydraulic cylinder is used for positioning the wheels, and the other hydraulic cylinder pushes the wheels to move forward.
As shown in fig. 4 and 5, the sliding table assembly 9 includes a transverse sliding table 21, a longitudinal sliding table 22, a rubber wheel driving assembly 23 and a sliding table assembly cover 24, wherein the longitudinal sliding table 22 includes a longitudinal sliding table bottom plate 25, a first motor 26 and a first coupler 27, a motor shaft of the first motor 26 is connected with a first ball screw pair 28, the first ball screw pair 28 is disposed on the longitudinal sliding table bottom plate 25, a longitudinal sliding block 29 is connected on a nut of the first ball screw pair 28, two sides of the longitudinal sliding block 29 are matched with a longitudinal sliding rail 30 disposed on the longitudinal sliding table bottom plate 25, a top surface of the longitudinal sliding block 29 is connected with the transverse sliding table 21, the transverse sliding table 21 includes a transverse sliding table bottom plate 31, a second motor 32 and a second coupler 33, a motor shaft of the second motor 32 is connected with a second ball screw pair 34, the second ball screw pair 34 is disposed on the transverse sliding table bottom plate 31, connect horizontal slider 35 on the nut of second ball screw pair 34, horizontal slider 35 both sides and the cooperation of the horizontal slide rail 36 of setting on horizontal slip table bottom plate 31, horizontal slip table 21 and vertical slip table 22 set up perpendicularly, the horizontal slider 35 connecting plate of fixed connection on the horizontal slider 35, horizontal slider 35 connecting plate top fixed connection third motor 37, the motor shaft drive of third motor 37 rubber wheel 10. In the above-mentioned embodiment, slip table subassembly 9 includes vertical slip table 22 and the horizontal slip table 21 of perpendicular setting respectively, wherein horizontal slip table 21 sets up along rail length direction, vertical slip table 22 sets up along perpendicular to rail length direction, horizontal slip table 21 and vertical slip table 22 can drive rubber wheel drive assembly 23 in the wheel and the bearing of the wheel of the position of adjusting rubber wheel 10 in horizontal and vertical with adapting to different models respectively, rubber wheel 10 sets up respectively in the wheel both sides, the rotation of rubber wheel 10 is used for driving the wheel and rotates.
As shown in fig. 6, the lower bearing seat swivel body 7 includes a lower bearing seat support bottom plate 38, both sides of the lower bearing seat support bottom plate are fixedly mounted on the longitudinal sliding blocks 29 of the adjacent sliding tables to follow the synchronous longitudinal movement of the longitudinal sliding blocks 29, a lower bearing seat mounting plate 39 is arranged on the lower bearing seat support bottom plate, the lower bearing seat mounting plate 39 is connected with the lower bearing seat support bottom plate through the bearing rotation, a driving motor 40 for driving the lower bearing seat mounting plate 39 to rotate is arranged at the bottom of the lower bearing seat support bottom plate 38, and lower bearing seats 41 of 3 models are respectively mounted on the lower bearing seat mounting plate 39.
As shown in fig. 7 and 8, the bearing upper seat rotating platform 8 includes a column lower support 42, a column middle tube lower flange backing plate 43 is rotatably connected to the column lower support 42, a driving motor 40 is provided in the column lower support 42 for driving the column middle tube lower flange backing plate 43 to rotate, a column middle sleeve 44 is fixedly connected to the column middle tube lower flange backing plate 43, a column upper sleeve 45 is fixedly connected to the column middle sleeve 44, the column upper sleeve 45 is a rectangular sleeve, a column upper sleeve 45 is fixedly connected to a side surface of the column upper sleeve 46, each column upper side sleeve 46 is connected to a bearing upper seat rotating platform ball screw pair 47, a bearing upper seat bracket 48 is fixedly connected to a nut of the bearing upper seat rotating platform ball screw pair 47, and bearing upper seats 49 of different models are fixedly connected to the bottom of the bearing bracket. The bearing upper seat 49 is fixedly connected with a signal collector 56.
In the above embodiment, 3 types of the upper bearing seats 49 are fixedly connected above the upper bearing seat rotating platform 8, and the height of the upper bearing seats 49 can be adjusted through the upper bearing seat rotating platform ball screw pair 47, similarly, 3 types of the lower bearing seats 41 corresponding to the upper bearing seats 49 are also arranged on the lower bearing seat rotating body 7, and the upper bearing seats 49 and the lower bearing seats 41 cooperate to clamp the corresponding types of the bearing pairs to be detected.
As shown in fig. 9, the rail guide 11 includes a guide base plate 50, a guide hydraulic cylinder 51 is fixedly connected to the middle of the guide base plate 50, the top end of a push rod of the guide hydraulic cylinder 51 is fixedly connected to the middle of the second rail 2, rail guide uprights 52 are arranged on two sides of the guide hydraulic cylinder 51, a rail guide slide rail 53 is arranged on the outer side of the rail guide upright 52, the rail guide slide rail 53 is slidably connected to a rail guide slide block 54, a rail guide riser 55 is fixedly connected to the rail guide slide block 54, and the top ends of the rail guide risers 55 are respectively connected to two ends of the second rail 2.
Truck wheels as shown in fig. 10, two bearings are provided at both ends of the truck wheel axle for detection.
The working process of the invention is as follows:
1. starting the first positioning pushing frame 3, and pushing a first group of wagon wheels to the front of one positioning pushing frame after the first positioning pushing frame 3 is lifted; the first positioning pushing frame 3 comprises two hydraulic cylinders, one hydraulic cylinder is used for positioning the wheels, and the other hydraulic cylinder pushes the wheels to move forwards;
2. the first group of bearing upper seat rotating platform 8 adjusts the position of a bearing upper seat 49, the first group of bearing lower seat rotating body 7 adjusts the position of a bearing lower seat 41, meanwhile, the first positioning pushing frame 3 descends, the second positioning pushing frame 4 ascends to push the first group of truck wheels to move forwards, the first group of truck wheels are stopped at the first group of bearing upper seat rotating platform 8 before moving to the first second positioning pushing frame 4;
3, the first group of steel rail guide frames 11 descend, the wagon wheels fall in the semi-circular bearing lower seats 41, the bearing upper seats 49 on the two sides descend simultaneously to press the two bearings, and the first group of wagon wheels reach a detection station;
4. the second group of truck wheels starts to start, the first positioning pushing frame 3 descends, the second positioning pushing frame 4 ascends, and the second group of truck wheels pushes against the front of the second positioning pushing frame;
5. the first group of bearing upper seat rotating platform 8 adjusts the position of a bearing upper seat 49, the first group of bearing lower seat rotating body 7 adjusts the position of a bearing lower seat 41, and meanwhile, the first second positioning pushing frame 4 rises;
6. and a second group of truck wheels are pushed to move forwards and move to the front of a second positioning pushing frame 4 to be stopped, and the second group of truck wheels stop at a second group of bearing upper seat rotating platform 8.
7. The second group of steel rail guide frames 11 descend, the second group of truck wheels fall in the semi-circular bearing lower seats 41, the bearing upper seats 49 on the two sides descend simultaneously to press the two bearings, and the second group of truck wheels reach a detection station;
8. simultaneously second location pushing frame 4 descends, and eight rubber tyers 10 of group move through slip table subassembly 9 and stretch out simultaneously, draw close the wheel, then drive the wheel through autogiration and rotate, and the wheel rotation is automatic shutdown after 10 seconds, and eight rubber tyers 10 of group return simultaneously.
9. The four sets of bearing upper seats 49 are lifted simultaneously, and the detection work is completed.
10. The first group of truck wheels moves out of the detection machine, the first group of steel rail guide frame 11 is lifted, the first group of truck wheels is lifted to the steel rail plane, and the first second positioning pushing frame 4 is lifted to push the first group of truck wheels to move out of the detection machine.
11. And the second group of truck wheels moves out of the detector, the second group of steel rail guide frame 11 is lifted, the second group of truck wheels is lifted to the steel rail plane, and the second positioning pushing frame 4 is lifted to push the second group of truck wheels to move out of the detector.
In the above embodiment, the inspection machine has two identical sets of bearing housing tables, each set having three rotatable bearing housings.
A4-20 mA signal collector 56 is arranged above each group of upper bearing seats, and can be used for wheels, axles and bearings of each type. The vertical rotating bearing seat is controlled by a speed reducer and a servo motor, can accurately rotate an angle, and can be parked according to instructions.
Under the control of a servo motor, when a bearing is detected, the rotating speed of a wheel is 200-300 r/min, and the rotating speed can be adjusted according to the detection requirement. The entire process of inspecting the bearings may not exceed 3 minutes. When the bearing is detected, the wheel rotates after being loaded with load, and the load of a single wheel is not less than 3.75 tons. The loading assembly adopts a linear guide rail, a ball screw, a bearing, a speed reducer and a servo motor to form a wheel driving mechanism.
And when the wheels of the truck reach the instructed bearing seats, the upper bearing seat moves downwards to be closed with the lower bearing seat, the upper bearing seat and the lower bearing seat are connected in a seamless mode, and the whole bearing is wrapped in the bearing seats. The size tolerance of the closed bearing seat is manufactured according to the national 6-grade precision, and the bearing seat can bear high-strength load. Each wheel is driven by two groups of rollers, and probes are arranged on the edges of the rollers to enable the rollers to move back and forth. The wheels with different sizes can automatically adjust the positions of the rollers even if the surfaces of the wheels are not round and uneven, the wheels are closed to drive the wheels to rotate, and the rollers can be controlled to transmit wheel load force.
In the above embodiment, the right side of fig. 1 is the first set of devices, and the left side is the second set of devices.
The foregoing examples are provided for illustration and description of the invention only and are not intended to limit the invention to the scope of the described examples. Furthermore, it will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that many variations and modifications may be made in accordance with the teachings of the present invention, all of which fall within the scope of the invention as claimed.

Claims (8)

1.一种货车车轮轴承检测机,其特征在于:包括平行设置的钢轨、设置在所述钢轨之间的第一定位推动架和若干第二定位推动架,轮对设置在所述钢轨上沿钢轨运动,所述轮对的两侧设有轴承,所述第二定位推动架与所述第一定位架结构相同,呈90度布置,其中,所述第一定位推动架和第二定位推动架推动所述轮对向前运动;所述第二定位推动架两侧位于所述钢轨两侧分别设有轴承下座转体,所述车轮轴承下座转体上方设有轴承上座旋转台,所述轴承上座旋转台和所述轴承下座转体配合将所述轮对上的轴承进行对夹,所述轴承下座转体的两侧分别设有滑台组件,所述滑台组件上安装橡胶轮,所述橡胶轮在轴承检测时,驱动车轮进行旋转。1. A truck wheel bearing testing machine is characterized in that: it comprises steel rails arranged in parallel, a first positioning push frame and several second positioning push frames arranged between the steel rails, and a wheel pair is arranged on the upper edge of the steel rail. The rail moves, bearings are provided on both sides of the wheelset, and the second positioning push frame is the same as the first positioning frame, and is arranged at a 90-degree angle, wherein the first positioning push frame and the second positioning push frame The frame pushes the wheel set to move forward; the second positioning push frame is provided with a bearing lower seat swivel on both sides of the steel rail, and a bearing upper seat swivel is arranged above the wheel bearing lower seat swivel. The bearing upper seat rotary table and the bearing lower seat swivel cooperate to clamp the bearings on the wheelset, and the two sides of the bearing lower seat swivel are respectively provided with sliding table components, and the sliding table components are on the sliding table components. Install a rubber wheel, which drives the wheel to rotate when the bearing is detected. 2.根据权利要求1所述的一种货车车轮轴承检测机,其特征在于:所述钢轨包括第一钢轨和第二钢轨,所述第二钢轨设置在所述轴承下座转体处,所述第二钢轨和所述第一钢轨断开连接,所述第二钢轨下方设有钢轨导向架,所述钢轨导向架用于驱动所述第二钢轨上下运动。2 . The truck wheel bearing inspection machine according to claim 1 , wherein the steel rail comprises a first steel rail and a second steel rail, and the second steel rail is arranged at the rotating body of the lower seat of the bearing, so the The second rail is disconnected from the first rail, a rail guide frame is provided below the second rail, and the rail guide frame is used to drive the second rail to move up and down. 3.根据权利要求1所述的一种货车车轮轴承检测机,其特征在于:所述第一定位推动架和所述第二定位推动架包括定位架底板、安装在所述定位架底板上的脚踏架,所述定位架底板设有中心对称的两组定位推动架顶升组件,所述定位推动架顶升组件包括第一液压缸,所述第一液压缸顶部连接定位推动架盖板,所述定位推动架盖板与定位推动架推板垂直连接,所述定位推动架推板侧面连接定位推动架滑块,所述定位推动架滑块与所述定位推动架滑轨配合,所述定位推动架滑轨固连连接在定位推动架立柱上,所述脚踏架为框架结构,其顶面设有与所述定位推动架盖板形状相吻合的通孔。3 . The truck wheel bearing inspection machine according to claim 1 , wherein the first positioning push frame and the second positioning push frame comprise a positioning frame bottom plate, and a Foot frame, the bottom plate of the positioning frame is provided with two sets of positioning and pushing frame lifting assemblies with center symmetry, the positioning and pushing frame lifting assemblies include a first hydraulic cylinder, and the top of the first hydraulic cylinder is connected to the positioning and pushing frame cover plate The cover plate of the positioning push frame is vertically connected with the push plate of the positioning push frame. The sliding rail of the positioning and pushing frame is fixedly connected to the column of the positioning and pushing frame, the foot frame is a frame structure, and the top surface of the foot frame is provided with a through hole that matches the shape of the cover plate of the positioning and pushing frame. 4.根据权利要求1所述的一种货车车轮轴承检测机,其特征在于:所述滑台组件包括包括内部的横向滑台、纵向滑台和橡胶轮驱动组件以及滑台组件罩体,其中,所述纵向滑台包括纵向滑台底板、第一电机和第一联轴器,所述第一电机的电机轴连接第一滚珠丝杠副,所述第一滚珠丝杠副设置在纵向滑台底板上,所述第一滚珠丝杠副的螺母上连接纵向滑块,所述纵向滑块两侧与设置在纵向滑台底板上的纵向滑轨配合,纵向滑块顶面连接横向滑台,所述横向滑台包括横向滑台底板,第二电机和第二联轴器,所述第二电机的电机轴连接第二滚珠丝杠副,所述第二滚珠丝杠副设置在横向滑台底板上,所述第二滚珠丝杠副的螺母上连接横向滑块,所述横向滑块两侧与设置在横向滑台底板上的横向滑轨配合,所述横向滑台和纵向滑台垂直设置,所述横向滑块上固定连接横向滑块连接板,所述横向滑块连接板上方固定连接第三电机,所述第三电机的电机轴驱动所述橡胶轮。4. A truck wheel bearing inspection machine according to claim 1, wherein the sliding table assembly comprises an internal transverse sliding table, a longitudinal sliding table and a rubber wheel drive assembly and a sliding table assembly cover, wherein , the longitudinal sliding table includes a longitudinal sliding table bottom plate, a first motor and a first coupling, the motor shaft of the first motor is connected with a first ball screw pair, and the first ball screw pair is arranged on the longitudinal sliding table. On the platform bottom plate, the nut of the first ball screw pair is connected with a longitudinal sliding block, the two sides of the longitudinal sliding block are matched with the longitudinal sliding rails arranged on the longitudinal sliding table bottom plate, and the top surface of the longitudinal sliding block is connected with the transverse sliding table , the lateral sliding table includes a lateral sliding table bottom plate, a second motor and a second coupling, the motor shaft of the second motor is connected to a second ball screw pair, and the second ball screw pair is arranged on the lateral sliding table. On the base plate of the platform, the nut of the second ball screw pair is connected with a transverse slide block, and the two sides of the transverse slide block are matched with the transverse slide rails arranged on the base plate of the transverse slide table. Vertically arranged, the lateral slider is fixedly connected with a lateral slider connecting plate, a third motor is fixedly connected above the lateral slider connecting plate, and the motor shaft of the third motor drives the rubber wheel. 5.根据权利要求1所述的一种货车车轮轴承检测机,其特征在于:所述轴承下座转体包括轴承座下支架底板,所述轴承下支架底板两侧固定安装在相邻滑台纵向滑块上跟随所述纵向滑块同步纵向运动,所述轴承下支架底板上设置轴承下座安装板,所述轴承下座安装板与所述轴承下支架底板中间通过轴承转动连接,所述轴承座下支架底板底部设有驱动所述轴承下座安装板转动的驱动电机,所述轴承下座安装板上分别安装3种型号的轴承下座。5 . The truck wheel bearing inspection machine according to claim 1 , wherein the bearing lower seat swivel comprises a bearing seat lower bracket bottom plate, and both sides of the bearing lower bracket bottom plate are fixedly installed on adjacent sliding tables. 6 . The longitudinal slider moves synchronously with the longitudinal slider, the bearing lower bracket base plate is provided with a bearing lower seat mounting plate, and the bearing lower seat mounting plate is connected with the bearing lower bracket bottom plate through the bearing rotation in the middle. The bottom of the bearing seat lower bracket base plate is provided with a driving motor for driving the bearing lower seat mounting plate to rotate, and three types of bearing lower seats are respectively installed on the bearing lower seat mounting plate. 6.根据权利要求1所述的一种货车车轮轴承检测机,其特征在于:所述轴承上座旋转台包括立柱下支架,所述立柱下支架上转动连接立柱中部管下法兰垫板,所述立柱下支架内设有驱动所述立柱中部管下法兰垫板转动的驱动电机,所述立柱中部管下法兰垫板上固定连接立柱中部套管,所述立柱中部套管上固定连接立柱上部套管,所述立柱上部套管为矩形套管,所述立柱上部套管的侧面固定连接立柱上部套管,其中每个立柱上部套管连接轴承上座旋转台滚珠丝杠副,所述轴承上座旋转台滚珠丝杠副的螺母上固定连接上轴承座托架,所述上轴承托架底部固定连接不同型号的轴承上座。6 . The truck wheel bearing testing machine according to claim 1 , wherein the bearing upper seat rotary table comprises a column lower bracket, and the upper column lower bracket is rotatably connected to the lower flange plate of the middle tube of the column, so the The lower bracket of the column is provided with a drive motor that drives the lower flange pad of the middle tube of the column to rotate, the lower flange pad of the middle tube of the column is fixedly connected to the middle casing of the column, and the upper casing of the middle column of the column is fixedly connected the upper casing of the column, the upper casing of the column is a rectangular casing, the side of the upper casing of the column is fixedly connected to the upper casing of the column, wherein each upper casing of the column is connected to the ball screw pair of the rotary table of the upper bearing seat, the The upper bearing seat bracket is fixedly connected to the nut of the ball screw pair of the rotary table of the bearing upper seat, and the bottom of the upper bearing bracket is fixedly connected to the bearing upper seat of different types. 7.根据权利要求2所述的一种货车车轮轴承检测机,其特征在于:所述钢轨导向架包括导向架底板,所述导向架底板中间固定连接导向架液压缸,导向架液压缸推杆顶端固定连接所述第二钢轨的中间,所述导向架液压缸两侧水印钢轨导向架立柱,所述钢轨导向架立柱外侧设有钢轨导向架滑轨,所述钢轨导向架滑轨与钢轨导向架滑块滑动连接,所述钢轨导向架滑块上固定连接钢轨导向架竖板,所述钢轨导向架竖板顶端分别连接在所述第二钢轨的两端。7 . The truck wheel bearing testing machine according to claim 2 , wherein the rail guide frame comprises a guide frame bottom plate, and the middle of the guide frame bottom plate is fixedly connected with a guide frame hydraulic cylinder, and a guide frame hydraulic cylinder push rod. 8 . The top is fixedly connected to the middle of the second rail, and the rail guide column is watermarked on both sides of the guide frame hydraulic cylinder. The outer side of the rail guide frame column is provided with a rail guide frame slide rail. The frame sliders are slidably connected, the rail guide frame sliders are fixedly connected to the rail guide frame vertical plates, and the top ends of the steel rail guide frame vertical plates are respectively connected to both ends of the second rail. 8.根据权利要求6所述的一种货车车轮轴承检测机,其特征在于:所述轴承上座上固定连接信号采集器。8 . The truck wheel bearing detection machine according to claim 6 , wherein a signal collector is fixedly connected to the upper seat of the bearing. 9 .
CN202110124186.1A 2021-01-29 2021-01-29 A testing machine for truck wheel bearings Active CN112924201B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110124186.1A CN112924201B (en) 2021-01-29 2021-01-29 A testing machine for truck wheel bearings

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110124186.1A CN112924201B (en) 2021-01-29 2021-01-29 A testing machine for truck wheel bearings

Publications (2)

Publication Number Publication Date
CN112924201A true CN112924201A (en) 2021-06-08
CN112924201B CN112924201B (en) 2023-08-08

Family

ID=76168337

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110124186.1A Active CN112924201B (en) 2021-01-29 2021-01-29 A testing machine for truck wheel bearings

Country Status (1)

Country Link
CN (1) CN112924201B (en)

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201731997U (en) * 2009-11-19 2011-02-02 晋西铁路车辆有限责任公司 Device for detecting grinding of bearing on railway wagon wheel pair
CN205665007U (en) * 2016-05-13 2016-10-26 华东交通大学 Wheel pair bearing failure detection device
CN106706438A (en) * 2017-01-09 2017-05-24 青岛四机设备工程有限公司 Running attrition testbed compatible with bearing grease uniformizing and non-axle box state idle load of wheel set
CN107576500A (en) * 2017-11-01 2018-01-12 杭州电子科技大学 Automobile engine tension wheel shaft bearing vibration mechine and its method for testing vibration
CN207336077U (en) * 2017-08-30 2018-05-08 上海申通地铁集团有限公司 Wheel set bearing engaging experimental bench
CN108106843A (en) * 2017-11-08 2018-06-01 朱亮敏 One kind is in line wheel to rolling bearing detection device
CN209399959U (en) * 2019-03-11 2019-09-17 力邦测控设备(洛阳)有限公司 A bearing installation height automatic measuring instrument
CN110712770A (en) * 2019-08-15 2020-01-21 燕山大学 A 9-DOF Hybrid Attitude Adjustment Platform for Solar Wing Horizontal Docking Assembly in Low Space
EP3647718A1 (en) * 2018-11-02 2020-05-06 Citic Dicastal Co., Ltd. Wheel brake space detecting device
CN111906531A (en) * 2019-11-15 2020-11-10 中车大同电力机车有限公司 Electric locomotive wheel drive unit assembly line

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201731997U (en) * 2009-11-19 2011-02-02 晋西铁路车辆有限责任公司 Device for detecting grinding of bearing on railway wagon wheel pair
CN205665007U (en) * 2016-05-13 2016-10-26 华东交通大学 Wheel pair bearing failure detection device
CN106706438A (en) * 2017-01-09 2017-05-24 青岛四机设备工程有限公司 Running attrition testbed compatible with bearing grease uniformizing and non-axle box state idle load of wheel set
CN207336077U (en) * 2017-08-30 2018-05-08 上海申通地铁集团有限公司 Wheel set bearing engaging experimental bench
CN107576500A (en) * 2017-11-01 2018-01-12 杭州电子科技大学 Automobile engine tension wheel shaft bearing vibration mechine and its method for testing vibration
CN108106843A (en) * 2017-11-08 2018-06-01 朱亮敏 One kind is in line wheel to rolling bearing detection device
EP3647718A1 (en) * 2018-11-02 2020-05-06 Citic Dicastal Co., Ltd. Wheel brake space detecting device
CN209399959U (en) * 2019-03-11 2019-09-17 力邦测控设备(洛阳)有限公司 A bearing installation height automatic measuring instrument
CN110712770A (en) * 2019-08-15 2020-01-21 燕山大学 A 9-DOF Hybrid Attitude Adjustment Platform for Solar Wing Horizontal Docking Assembly in Low Space
CN111906531A (en) * 2019-11-15 2020-11-10 中车大同电力机车有限公司 Electric locomotive wheel drive unit assembly line

Also Published As

Publication number Publication date
CN112924201B (en) 2023-08-08

Similar Documents

Publication Publication Date Title
RU2672851C1 (en) Device for measurement of rail vehicle wheel parts
CN205120385U (en) Subway wheel pair running -in combined test device
CN107470906B (en) Scraper conveyor middle groove production line transmission system
CN110861664B (en) An automatic inspection equipment for rail transit
CN113340620A (en) Multi-environment type tire anti-skid performance detection device for new energy automobile
CN110900162A (en) Roller assembling equipment
CN101360577A (en) Mobile wheel set processing equipment
CN103552825B (en) A kind of finished wheel appearance inspection device and method
CN112924201A (en) Truck wheel bearing detection machine
JP4427400B2 (en) Rotating device for vibration detection of abnormal bearings on railway vehicle carriages
KR101592367B1 (en) Mounter of the heavy-duty tire
CN208361210U (en) A kind of big slide plate cross sliding machine
CN214039961U (en) Automatic measuring machine for wheel
CN113580063A (en) Gearbox dismounting and overhauling bracket
CN111474321B (en) A vehicle axle detection device and detection method
CN220684529U (en) Motor train unit lifting equipment
CN203361723U (en) Grabbing and rotating mechanism for stereoscopic parking equipment
CN209699904U (en) A kind of tire-mold supply line
CN203682476U (en) Appearance inspection device for finished wheel
CN223721994U (en) Wheel pair runner
CN204406213U (en) A kind of wheel shaft phased array supersonic automatic flaw detection workpiece centralising device
CN215589019U (en) Gearbox dismounting and overhauling bracket
CN116853979A (en) Lifting mechanism for railway locomotive wheelset and use method
CN117564322A (en) A fully automatic boring machine for standard sections of lifts
CN204269609U (en) Workpiece Probe Positioning Device for Wheel Axle Automatic Flaw Detection

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20250520

Address after: 448200 West Intersection of Industrial Sixth Road and Industrial Seventh Road, Shayang Economic Development Zone, Jingmen City, Hubei Province

Patentee after: Hubei Jingye Heavy Industry Equipment Technology Co.,Ltd.

Country or region after: China

Address before: 430068 Eru, Wuhan, Hongshan, Hubei, No. 28

Patentee before: HUBEI University OF TECHNOLOGY

Country or region before: China