CN112922754A - Double-stage air filtering and inlet device for heavy truck - Google Patents

Double-stage air filtering and inlet device for heavy truck Download PDF

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Publication number
CN112922754A
CN112922754A CN202110135011.0A CN202110135011A CN112922754A CN 112922754 A CN112922754 A CN 112922754A CN 202110135011 A CN202110135011 A CN 202110135011A CN 112922754 A CN112922754 A CN 112922754A
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Prior art keywords
air
filter
air intake
dual
stage filter
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CN202110135011.0A
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Inventor
孔忠
赵相震
孙崇超
单海瑞
刘广华
邵为宪
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Sinotruk Jinan Power Co Ltd
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Sinotruk Jinan Power Co Ltd
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Priority to CN202110135011.0A priority Critical patent/CN112922754A/en
Publication of CN112922754A publication Critical patent/CN112922754A/en
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/10—Air intakes; Induction systems
    • F02M35/10242—Devices or means connected to or integrated into air intakes; Air intakes combined with other engine or vehicle parts
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/02—Air cleaners
    • F02M35/0201—Housings; Casings; Frame constructions; Lids; Manufacturing or assembling thereof
    • F02M35/0205—Details, e.g. sensors or measuring devices
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/02—Air cleaners
    • F02M35/024—Air cleaners using filters, e.g. moistened
    • F02M35/02416—Fixing, mounting, supporting or arranging filter elements; Filter element cartridges
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/02—Air cleaners
    • F02M35/08—Air cleaners with means for removing dust, particles or liquids from cleaners; with means for indicating clogging; with by-pass means; Regeneration of cleaners
    • F02M35/088—Water, snow or ice proofing; Separation or drainage of water, snow or ice
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/10—Air intakes; Induction systems
    • F02M35/10373—Sensors for intake systems
    • F02M35/1038—Sensors for intake systems for temperature or pressure
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/16—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines characterised by use in vehicles
    • F02M35/164—Heavy duty vehicles, e.g. trucks, trains, agricultural or construction machines

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Analytical Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)

Abstract

本发明专利公开了一种重型卡车用双级滤进气装置，属于发动机进气系统技术领域。包括进气道总成与双级滤空气滤清器两个部分，双级滤空气滤清器采用双滤芯空滤器，两个滤芯为并联结构，大大提高了双级滤空气滤清器的容尘量，可有效的提高进气系统的保养周期，延长更换滤芯的周期；进气道总成采用双面进气及气流合理划分走向，大大降低了进气口的负压，雨水不易被负压吸进进气道，可以实现高效的排水效率，有效的降低雨水进入空滤器的可能性，降低进气系统的阻力及发动机进水的风险。

Figure 202110135011

The patent of the present invention discloses a dual-stage filter air intake device for heavy trucks, which belongs to the technical field of engine air intake systems. It includes two parts, the air intake assembly and the dual-stage air filter. The dual-stage air filter adopts a dual-element air filter. The two filter elements are in parallel structure, which greatly improves the capacity of the dual-stage air filter. The dust volume can effectively improve the maintenance cycle of the air intake system and prolong the cycle of replacing the filter element; the air intake assembly adopts double-sided air intake and the airflow is reasonably divided into the direction, which greatly reduces the negative pressure of the air intake, and the rainwater is not easy to be negatively charged. Pressure suction into the air intake can achieve high drainage efficiency, effectively reduce the possibility of rainwater entering the air filter, reduce the resistance of the air intake system and the risk of water entering the engine.

Figure 202110135011

Description

Double-stage air filtering and inlet device for heavy truck
Technical Field
The invention relates to the technical field of engine air inlet systems, in particular to a double-stage air filtering and inlet device for a heavy truck.
Background
The engine air inlet system is an important component of engine accessories, and the air inlet assembly and the double-stage air filter are the most important components of the air inlet system. The drying and high ash removal pre-filtering efficiency of the filter element of the air filter is ensured by mainly playing the roles of water removal and ash removal.
The air inlet channel and the double-stage air filtering filter of the existing air inlet system are various and have different advantages. Many can not effectual play the effect of dewatering, ash removal, arouse doublestage to strain the inefficacy of air cleaner, and then cause the power of engine not enough, serious person can appear the engine and draw the jar, the booster oil leak scheduling problem.
Disclosure of Invention
In order to overcome the problems in the prior art, the invention provides a double-stage air filtering and inlet device for a heavy truck.
The technical scheme adopted by the invention for solving the technical problems is as follows: the double-stage air filtering and inlet device for the heavy truck comprises an air inlet assembly and a double-stage air filtering filter, wherein the air inlet assembly and the double-stage air filtering filter are connected through a hoop; the air inlet channel assembly adopts double-sided air inlet, an anti-water inlet part is arranged at the air inlet position of the air inlet channel assembly, and an air inlet channel partition plate for partitioning the air inlet channel is arranged in the air inlet channel assembly; the lower part of the air inlet channel assembly is provided with a drain valve; a two-stage air filter; a double-filter-element air filter is adopted, and two filter elements are in a parallel connection structure.
Furthermore, the water inlet prevention component adopts a double-sided air inlet grille structure which reduces the wind speed and prevents water from entering.
Further, the air inlet side pipe wall of the air inlet pipe assembly inclines inwards.
Furthermore, the inside intake duct baffle that keeps out the wind and reduce that the rainwater directly flows into the intake duct and use that is equipped with of intake duct assembly.
Furthermore, the lower part of the air inlet channel assembly is an air inlet channel lower part body, an air outlet at the lower part of the air inlet channel assembly is higher than the bottom of the air inlet channel lower part body, and a drain valve for draining rainwater entering the air filter is arranged at the bottom of the air inlet channel lower part body.
Further, the height of the drain valve is not less than 200 mm.
Furthermore, the upper portion of intake duct assembly has the mounting hole that can be used to fixed intake duct assembly.
Furthermore, a negative pressure sensor for detecting the resistance of the air inlet system in real time is arranged at the upper part of an air outlet of the double-stage air filtering filter.
Furthermore, the front, the rear and the lower part of the double-stage air filter are provided with mounting points which are of embedded nut structures.
Furthermore, the rear cover of the double-stage air filter is of an integrated structure and is fixed on the double-stage air filter body through bolts.
In summary, the technical scheme of the invention has the following beneficial effects:
the invention relates to a two-stage air filtering and inlet device for a heavy truck, which comprises an air inlet channel and an air filter, wherein the air filter adopts a double-filter-element air filter, and the two filter elements are in a parallel structure, so that the maintenance period of an air inlet system can be effectively prolonged, and the period of replacing the filter elements is prolonged.
The air inlet part adopts double-sided air inlet and reasonable division trend, greatly reduced the negative pressure of air inlet, the rainwater is difficult for being inhaled into the air inlet by the negative pressure, can realize efficient drainage efficiency, and effectual reduction rainwater gets into the possibility of empty filter, reduces air intake system's resistance and the risk that the engine intake.
Drawings
FIG. 1 is a view of a dual stage filtered air intake device installation for a heavy duty truck.
FIG. 2-1 is a diagram of the total composition of the intake port.
Fig. 2-2 is a sectional view a-a of fig. 2-1.
FIG. 3 is a partial view of a dual stage filtered air cleaner.
In the figure:
1-air inlet channel assembly, 1.1-left air inlet grille, 1.2-mounting hole, 1.3-right air inlet grille, 1.4-air inlet channel clapboard, 1.5-air inlet channel lower body, 1.6-right air inlet channel air outlet pipe, 1.7-drain valve, 1.8-left air inlet channel air outlet pipe, 2-clamp, 3-double stage filter air filter, 3.1-left air filter air inlet pipe, 3.2-right air filter air inlet pipe, 3.3-air inlet negative pressure sensor seat, 3.4-air outlet, 3.5-lower mounting nut, 3.6-mounting bolt, 3.7-air filter rear cover and 3.8-side mounting nut.
Detailed Description
The features and principles of the present invention will be described in detail below with reference to the accompanying drawings, which illustrate embodiments of the invention and are not intended to limit the scope of the invention.
As shown in FIG. 1, the present invention is a portion of the air induction system that is the most significant portion of the air induction system filtration. The air inlet channel assembly 1 and the double-stage air filter 3 are fixed through the two clamping hoops 2, and the air filter is simple and effective.
The air inlet assembly mainly has the functions of reducing rainwater entering the air filter and ensuring the drying of the filter element. As shown in fig. 2-1 and 2-2, the air inlet duct assembly 1 adopts a double-sided air inlet grille structure, air flows enter the air inlet duct through the left air inlet grille 1.1 and the right air inlet grille 1.3, the air speed of the air inlet is greatly reduced under the rated flow, and the amount of rainwater sucked into the air inlet duct is reduced.
The air inlet channel assembly 1 adopts a structure that the pipe wall at the air inlet side is inclined inwards, and as seen from the graph 2-2, the upper half part of the air inlet channel assembly is wide in top and narrow in the lower part, so that rainwater can be reduced from directly flowing into the air inlet channel.
The air inlet channel assembly 1 adopts an air inlet channel partition plate 1.4, air enters the air inlet channel from the upper part, rainwater sinks and is discharged from the grille, and rainwater can be reduced and directly flows into the air inlet channel. Meanwhile, the air inlet duct clapboard 1.4 also plays a role in keeping out the wind.
The lower part of the air inlet channel assembly is an air inlet channel lower part body, a right air inlet channel air outlet 1.6 and a left air inlet channel air outlet 1.8 on the lower part of the air inlet channel assembly 1 are higher than the lower part of the air inlet channel lower part body 1.5, and a drain valve 1.7 is additionally arranged on the lower part of the air inlet channel lower part body and used for draining rainwater entering an air filter.
The height of the drain valve 1.7 is 200mm or more, so that the air inlet negative pressure drain valve can be conveniently opened under the rainwater pressure.
Four mounting holes 1.2 are arranged at the upper part of the air inlet channel assembly 1 and can be used for fixing the air inlet channel assembly.
As shown in figure 3, two air inlets of the double-stage air filter enter the air filter, the filter elements are in a parallel connection structure, and when one filter element expands, the other filter element can be used continuously. Two double-stage air filtering filters 3 are adopted
Figure BDA0002923099250000041
The air inlet pipe 3.1 of the left air filter and the air inlet pipe 3.2 of the right air filter ensure larger air inlet sectional area and reduce air inlet resistance.
The upper part of an air outlet 3.4 of the double-stage air filter is additionally provided with a negative pressure sensor seat 3.3, so that the resistance of an air inlet system is detected in real time, and when the resistance is more than 6.5kpa, an alarm is given out.
Be equipped with 8 side-mounting nuts 3.8 around the air cleaner is strained to the doublestage, and the lower part is equipped with 4 lower part mounting nuts 3.5 and is the embedded nut structure, easy to assemble, simple reliable.
Lid 3.7 formula structure as an organic whole is strained to doublestage after the air cleaner, fixes on the doublestage strains the air cleaner body through 11 construction bolts 3.6.
The air filter part adopts the empty filter of two filter cores, and two filter cores are parallelly connected structure, can effectual improvement air intake system's maintenance cycle, the cycle of extension renew cartridge.
The air inlet part adopts double-sided air inlet and reasonable division trend, greatly reduced the negative pressure of air inlet, the rainwater is difficult for being inhaled into the air inlet by the negative pressure, can realize efficient drainage efficiency, and effectual reduction rainwater gets into the possibility of empty filter, reduces air intake system's resistance and the risk that the engine intake.
The above-mentioned embodiments are merely illustrative of the preferred embodiments of the present invention, and do not limit the scope of the present invention, and various modifications and improvements of the present invention by those skilled in the art without departing from the spirit of the present invention are intended to be covered by the protection scope defined by the claims of the present invention.

Claims (10)

1.一种重型卡车用双级滤进气装置，其特征在于，包括进气道总成和双级滤空气滤清器，两者通过卡箍连接；进气道总成采用双面进气，且进气道总成进气位置设置防进水部件，进气道总成内设置有对进气道分区的进气道隔板；进气道总成的下部设有排水阀；双级滤空气滤清器；采用双滤芯空滤器，两个滤芯为并联结构。1. a dual-stage filter air intake device for heavy-duty trucks, is characterized in that, comprises an intake port assembly and a dual-stage filter air filter, the two are connected by a clamp; the intake port assembly adopts double-sided air intake , and the intake position of the intake port assembly is provided with a water-proof component, and the intake port assembly is provided with an intake port baffle that partitions the intake port; the lower part of the intake port assembly is provided with a drain valve; two-stage Filter air filter; adopts double filter element air filter, and the two filter elements are in parallel structure. 2.根据权利要求1所述的一种重型卡车用双级滤进气装置，其特征在于，所述防进水部件采用降低风速和防进水的双面进气格栅结构。2 . The dual-stage filter air intake device for heavy trucks according to claim 1 , wherein the water ingress prevention component adopts a double-sided air intake grille structure that reduces wind speed and prevents water ingress. 3 . 3.根据权利要求1所述的一种重型卡车用双级滤进气装置，其特征在于，所述进气道总成的进气口侧管壁向内倾斜。3 . The dual-stage filter air intake device for a heavy-duty truck according to claim 1 , wherein the air inlet side pipe wall of the air intake port assembly is inclined inward. 4 . 4.根据权利要求1所述的一种重型卡车用双级滤进气装置，其特征在于，所述进气道总成内部设有挡风和减少雨水直接流进进气道用的进气道隔板。4. The dual-stage filter air intake device for a heavy-duty truck according to claim 1, wherein the air intake port assembly is provided with an air intake for blocking wind and reducing the direct flow of rainwater into the air intake port. Road partition. 5.根据权利要求1所述的一种重型卡车用双级滤进气装置，其特征在于，所述进气道总成的下部为进气道下部本体，进气道总成下部的出气口高于进气道下部本体的底部，进气道下部本体的底部设有用于排出进入空滤器的雨水的排水阀。5. The dual-stage filter air intake device for a heavy-duty truck according to claim 1, wherein the lower part of the air inlet assembly is the lower body of the air inlet, and the air outlet at the lower part of the air inlet assembly Higher than the bottom of the lower body of the intake duct, the bottom of the lower body of the intake duct is provided with a drain valve for draining the rainwater entering the air filter. 6.根据权利要求1或5所述的一种重型卡车用双级滤进气装置，其特征在于，所述排水阀高度不小于200mm。6 . The dual-stage filter air intake device for heavy trucks according to claim 1 or 5 , wherein the height of the drain valve is not less than 200 mm. 7 . 7.根据权利要求1所述的一种重型卡车用双级滤进气装置，其特征在于，所述进气道总成的上部有可用于固定进气道总成的安装孔。7 . The dual-stage filter air intake device for a heavy-duty truck according to claim 1 , wherein the upper part of the air intake port assembly has mounting holes that can be used to fix the air intake port assembly. 8 . 8.根据权利要求1所述的一种重型卡车用双级滤进气装置，其特征在于，所述双级滤空气滤清器的出气口上部设有实时检测进气系统阻力的负压传感器。8 . The double-stage filter air intake device for a heavy-duty truck according to claim 1 , wherein the upper part of the air outlet of the double-stage filter air filter is provided with a negative pressure sensor that detects the resistance of the intake system in real time. 9 . . 9.根据权利要求1所述的一种重型卡车用双级滤进气装置，其特征在于，所述双级滤空气滤清器前、后及下部都设有安装点，为预埋螺母结构。9 . The dual-stage filter air intake device for a heavy-duty truck according to claim 1 , wherein the front, rear and lower parts of the dual-stage filter air filter are provided with mounting points, which are embedded nut structures. 10 . . 10.根据权利要求1所述的一种重型卡车用双级滤进气装置，其特征在于，所述双级滤空气滤清器后盖为一体式结构，通过螺栓固定在双级滤空气滤清器本体上。10. The dual-stage filter air intake device for heavy trucks according to claim 1, wherein the rear cover of the dual-stage filter air filter is an integral structure, and is fixed to the dual-stage filter air filter by bolts. on the cleaner body.
CN202110135011.0A 2021-01-29 2021-01-29 Double-stage air filtering and inlet device for heavy truck Pending CN112922754A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114941595A (en) * 2022-07-04 2022-08-26 中国重汽集团济南动力有限公司 Safe type air cleaner assembly

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Publication number Priority date Publication date Assignee Title
CN201354697Y (en) * 2009-03-02 2009-12-02 张春明 Heavy-duty car single-cavity non-filter screen air cleaner
CN205532953U (en) * 2016-01-28 2016-08-31 中国重汽集团济南动力有限公司 Dewatering type intake duct assembly
US20180099243A1 (en) * 2016-10-11 2018-04-12 Toyota Boshoku Kabushiki Kaisha Intake system component
CN208845285U (en) * 2018-08-29 2019-05-10 曼胡默尔滤清器（上海）有限公司 A kind of parallel double filter-element air filters

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CN201354697Y (en) * 2009-03-02 2009-12-02 张春明 Heavy-duty car single-cavity non-filter screen air cleaner
CN205532953U (en) * 2016-01-28 2016-08-31 中国重汽集团济南动力有限公司 Dewatering type intake duct assembly
US20180099243A1 (en) * 2016-10-11 2018-04-12 Toyota Boshoku Kabushiki Kaisha Intake system component
CN208845285U (en) * 2018-08-29 2019-05-10 曼胡默尔滤清器（上海）有限公司 A kind of parallel double filter-element air filters

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114941595A (en) * 2022-07-04 2022-08-26 中国重汽集团济南动力有限公司 Safe type air cleaner assembly

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Application publication date: 20210608