CN112919898A - Precursor for preparing ceramic material, ceramic material and preparation method - Google Patents

Precursor for preparing ceramic material, ceramic material and preparation method Download PDF

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CN112919898A
CN112919898A CN202110119546.9A CN202110119546A CN112919898A CN 112919898 A CN112919898 A CN 112919898A CN 202110119546 A CN202110119546 A CN 202110119546A CN 112919898 A CN112919898 A CN 112919898A
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source substance
lithium
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李丰军
周剑光
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China Automotive Innovation Corp
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Abstract

The invention discloses a precursor for preparing a ceramic material, the ceramic material and a preparation method, and belongs to the technical field of ceramic materials. The method specifically comprises the following steps: adding a lithium source, an aluminum source, a germanium source, a titanium source, a phosphorus source and a sintering additive into a solvent in proportion to form a mixture; spray drying the mixture to obtain a precursor; putting the precursor into heating equipment for heat treatment, and carrying out heat treatment at 500-700 ℃ for 1-10 h to obtain pre-sintered powder; crushing the pre-sintered powder, and uniformly mixing after the treatment is finished; and (3) carrying out heat treatment on the uniformly mixed pre-sintered powder again at 800-1500 ℃ for 1-20 h to obtain the solid electrolyte powder material. According to the invention, the sintering additive is added into the mixture, so that no obvious foaming phenomenon exists in the solid-phase reaction, the wall sticking phenomenon of the sintered sample is effectively avoided, the subsequent crushing treatment is facilitated, and the production efficiency is improved.

Description

Precursor for preparing ceramic material, ceramic material and preparation method
Technical Field
The invention belongs to the technical field of ceramic materials, and particularly relates to a precursor for preparing a ceramic material, the ceramic material and a preparation method.
Background
Lithium ion batteries have high energy density and power density, and with the progress of the times and the development of technologies, the requirements on lithium ion secondary batteries are higher and higher. Especially in the fields of electric automobiles and large-scale energy storage, the requirement on the safety of lithium ion batteries is more and more urgent. The inorganic solid electrolyte is a solid material with high ion conductivity, does not contain any liquid component, and is used as an electrolyte to prepare an all-solid-state lithium battery without worrying about the leakage problem of the electrolyte of the lithium battery, thereby ensuring the safety of the battery. Meanwhile, the inorganic solid electrolyte has higher mechanical and thermal stability than the polymer electrolyte, and ensures that the inorganic all-solid-state battery has wider application field.
NASICON (Na Super Ionic conductor) type structure is a solid electrolyte material which is widely researched, and the matrix of the solid electrolyte material is Na3Zr2Si2PO12. The sodium ions in the electrolyte are replaced by the lithium ions, so that the electrolyte can be applied to the lithium ion solid electrolyte, wherein the oxide system phosphate material has the characteristics of stable structural property, convenient synthesis and the like, and has good application potential when being used as the high-ionic-conductivity solid electrolyte.
Among the lithium ion solid electrolyte materials of NASICON structure type, LiM is the most preferable in combination2(PO4)3(M = Zr, Ti, Ge, Hf) material, it is common that Li is mainly used1+xAlxTi2−x(PO4)3(LATP for short) and Li1+xAlxGe2−x(PO4)3(LAGP for short), wherein x is more than 0 and less than 1.
When the LATP and LAGP electrolytes are prepared, phosphorus sources can be phosphorus-containing substances such as phosphorus pentoxide, ammonium dihydrogen phosphate, diammonium hydrogen phosphate, phosphoric acid and the like or hydrates thereof, wherein the ammonium dihydrogen phosphate and the diammonium hydrogen phosphate are low in price, wide in application and easy to obtain, can be used as food leavening agents, feeds, fertilizers, flame retardants, buffering agents, fire extinguishing agents and the like, can also be used as synthetic raw materials of lithium iron phosphate serving as a positive electrode material of a lithium ion battery, and is the best choice for industrially producing the phosphorus source materials by using the solid electrolytes.
However, when the materials such as lag p and LATP are produced and prepared by using ammonium dihydrogen phosphate or diammonium hydrogen phosphate as raw materials, foaming problems occur in the solid-phase reaction process, so that the wall adhesion phenomenon is caused, manual intervention is forced during subsequent sample treatment, the production efficiency is low, crucible breakage is often caused, and the automatic and efficient production operation flow is not facilitated in industrial production.
Disclosure of Invention
In order to solve the technical problems in the background technology, the invention solves the problem of foaming in the solid phase reaction process when the NASICON structural ceramic material with high ionic conductivity is prepared by taking ammonium dihydrogen phosphate or diammonium hydrogen phosphate as a raw material.
The invention is realized by adopting the following technical scheme: the preparation method of the ceramic material specifically comprises the following steps:
adding a lithium source substance, an A source substance, an M source substance, a phosphorus source substance and a sintering additive into a solvent in proportion to form a mixture;
secondly, spray drying the mixture to obtain a precursor;
thirdly, putting the precursor into heating equipment for heat treatment, and carrying out heat treatment at 500-700 ℃ for 1-10 h to obtain pre-sintered powder;
step four, crushing the pre-sintered powder, and uniformly mixing after the treatment is finished;
step five, carrying out heat treatment on the uniformly mixed pre-sintered powder again at 800-1500 ℃ for 1-20 h to obtain a solid electrolyte powder material; the solid electrolyte powder material does not stick to the wall during the preparation process.
In a further embodiment, the a source material is one of an aluminum source material, a gallium source material, an yttrium source material, a gadolinium source material and a lanthanum source material; the M source substance is one of a titanium source substance, a germanium source substance, a zirconium source substance and a hafnium source substance.
In a further embodiment, the lithium source is selected from at least one of lithium hydroxide, lithium oxyhydroxide, lithium oxide, lithium sulfide, lithium carbonate, lithium nitrate, lithium acetate, or lithium halide.
In further embodiments, the aluminum source is selected from at least one of aluminum acetate, aluminum nitrate, aluminum hydroxide, aluminum phosphate, aluminum sulfate, or hydrates thereof.
In a further embodiment, the germanium source is selected from at least one of germanium oxide, germanium powder germanium containing material;
the titanium source is selected from at least one of tetrabutyl titanate, titanium dioxide, metatitanic acid, titanium powder or hydrate thereof;
the phosphorus source is selected from at least one of ammonium dihydrogen phosphate and diammonium hydrogen phosphate.
In a further embodiment, the sintering additive is selected from at least one of glucose, glucono-delta-lactone, fructose, sucrose, lactose, maltose, cellobiose, cellulose, starch, citric acid, tartaric acid, glycine, salicylic acid, oxalic acid, malic acid, adipic acid, ethylenediaminetetraacetic acid, polyacrylic acid, hexamethylenetetramine, polyethylene glycol, yeast, and ammonium carbonate;
the mass of the sintering additive is 0.5-15.0% of the mass of the mixture.
In a further embodiment, the solvent is at least one of ethanol, water, isopropanol, tetrahydrofuran, xylene, acetone, ethylene glycol.
The ceramic material is prepared by the preparation method, and the chemical general formula of the ceramic material is Li1+xAxM2−x(PO4)3
Wherein A is at least one of Al, Ga, Y, Da, Gd and La;
m is at least one of Ti, Ge, Zr and Hf;
xthe value ranges are as follows: 0 < (R) >x≤0.8。
In further embodiments, the a is one of Al, Ga, Y, Gd, and La;
and M is one of Ti, Ge, Zr and Hf.
The ceramic material is used as a component of a lithium ion solid electrolyte or for preparing the lithium ion solid electrolyte.
A precursor for preparing a ceramic material is formed by drying a precursor mixture, wherein the precursor mixture comprises a lithium source substance, an A source substance, an M source substance, a phosphorus source substance and a sintering additive.
In a further embodiment, the sintering additive is selected from at least one of glucose, glucono-delta-lactone, fructose, sucrose, lactose, maltose, cellobiose, cellulose, starch, citric acid, tartaric acid, glycine, salicylic acid, oxalic acid, malic acid, adipic acid, ethylenediaminetetraacetic acid, polyacrylic acid, hexamethylenetetramine, polyethylene glycol, yeast, and ammonium carbonate;
in a further embodiment, the mass of the sintering additive is 0.5-15.0% of the mass of the mixture, preferably 3.0-12.0%, more preferably 6.0-10.0%, and most preferably 8.0%.
The invention has the beneficial effects that: the sintering additive is added into the mixture, so that no obvious foaming phenomenon exists in the solid-phase reaction, the wall sticking phenomenon of the sintered sample is effectively avoided, the subsequent crushing treatment is facilitated, and the production efficiency is improved.
Drawings
FIG. 1 is a photograph of a sample in example 1.
Fig. 2 is an XRD spectrum of the electrolyte prepared using the sample prepared in example 1.
Fig. 3 is an ac impedance test chart of an electrolyte prepared using the sample prepared in example 1.
Fig. 4 is an XRD spectrum of the electrolyte prepared using the sample prepared in example 2.
Fig. 5 is an ac impedance test chart of an electrolyte prepared using the sample prepared in example 2.
Fig. 6 is an XRD spectrum of the electrolyte prepared using the sample prepared in example 3.
Fig. 7 is an ac impedance test chart of an electrolyte prepared using the sample prepared in example 3.
FIG. 8 is a photograph of a sample used in comparative example 1.
Fig. 9 is an XRD spectrum of the electrolyte prepared using the sample prepared in comparative example 1.
Detailed Description
The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings and embodiments. All other embodiments, which can be obtained by a person skilled in the art without inventive effort based on the embodiments of the present invention, are within the scope of the present invention.
The inventor finds that in the prior art, when the ammonium dihydrogen phosphate or the diammonium hydrogen phosphate is selected as a raw material to produce and prepare materials such as LAGP, LATP and the like, foaming can occur in a solid-phase reaction process to cause a wall sticking phenomenon, manual intervention is forced during subsequent sample treatment, the production efficiency is low, a crucible is often broken, and the automatic and efficient production operation flow is not facilitated in industrial production.
When the inventor utilizes ammonium dihydrogen phosphate or diammonium hydrogen phosphate as raw materials to prepare the NASICON structural ceramic material with high ionic conductivity, the foaming problem in the solid-phase reaction process can be solved by adding a proper sintering additive. The preparation method of the ceramic material specifically comprises the following steps:
adding a lithium source substance, an A source substance, an M source substance, a phosphorus source substance and a sintering additive into a solvent in proportion to form a mixture;
secondly, spray drying the mixture to obtain a precursor;
thirdly, putting the precursor into heating equipment for heat treatment, and carrying out heat treatment at 500-700 ℃ for 1-10 h to obtain pre-sintered powder;
step four, crushing the pre-sintered powder, and uniformly mixing after the treatment is finished;
step five, carrying out heat treatment on the uniformly mixed pre-sintered powder again at 800-1500 ℃ for 1-20 h to obtain a solid electrolyte powder material; the solid electrolyte powder material does not stick to the wall during the preparation process.
In a further embodiment, the a source material is one of an aluminum source material, a gallium source material, an yttrium source material, a gadolinium source material and a lanthanum source material; the M source substance is one of a titanium source substance, a germanium source substance, a zirconium source substance and a hafnium source substance.
In a further embodiment, the lithium source is selected from at least one of lithium hydroxide, lithium oxyhydroxide, lithium oxide, lithium sulfide, lithium carbonate, lithium nitrate, lithium acetate, or lithium halide.
In further embodiments, the aluminum source is selected from at least one of aluminum acetate, aluminum nitrate, aluminum hydroxide, aluminum phosphate, aluminum sulfate, or hydrates thereof.
In a further embodiment, the germanium source is selected from at least one of germanium oxide, germanium powder germanium containing material;
the titanium source is selected from at least one of tetrabutyl titanate, titanium dioxide, metatitanic acid, titanium powder or hydrate thereof;
the phosphorus source is selected from at least one of ammonium dihydrogen phosphate and diammonium hydrogen phosphate.
In a further embodiment, the sintering additive is selected from at least one of glucose, glucono-delta-lactone, fructose, sucrose, lactose, maltose, cellobiose, cellulose, starch, citric acid, tartaric acid, glycine, salicylic acid, oxalic acid, malic acid, adipic acid, ethylenediaminetetraacetic acid, polyacrylic acid, hexamethylenetetramine, polyethylene glycol, yeast, and ammonium carbonate;
the mass of the sintering additive is 0.5-15.0% of the mass of the mixture.
In a further embodiment, the solvent is at least one of ethanol, water, isopropanol, tetrahydrofuran, xylene, acetone, ethylene glycol.
The ceramic material is prepared by the preparation method, and the chemical general formula of the ceramic material is Li1+xAxM2−x(PO4)3
Wherein A is at least one of Al, Ga, Y, Da, Gd and La;
m is at least one of Ti, Ge, Zr and Hf;
xthe value ranges are as follows: 0 < (R) >x≤0.8。
In further embodiments, the a is one of Al, Ga, Y, Gd, and La;
and M is one of Ti, Ge, Zr and Hf.
The ceramic material is used as a component of a lithium ion solid electrolyte or for preparing the lithium ion solid electrolyte.
A precursor for preparing a ceramic material is formed by drying a precursor mixture, wherein the precursor mixture comprises a lithium source substance, an A source substance, an M source substance, a phosphorus source substance and a sintering additive.
In a further embodiment, the sintering additive is selected from at least one of glucose, glucono-delta-lactone, fructose, sucrose, lactose, maltose, cellobiose, cellulose, starch, citric acid, tartaric acid, glycine, salicylic acid, oxalic acid, malic acid, adipic acid, ethylenediaminetetraacetic acid, polyacrylic acid, hexamethylenetetramine, polyethylene glycol, yeast, and ammonium carbonate;
in a further embodiment, the mass of the sintering additive is 0.5-15.0% of the mass of the mixture, preferably 3.0-12.0%, more preferably 6.0-10.0%, and most preferably 8.0%.
Example 1
Using lithium hydroxide monohydrate, alumina, titanium oxide and ammonium dihydrogen phosphate as raw materials, according to the stoichiometric Li1.3Al0.3Ti1.7(PO4)3Proportionally mixing, and adding glucose accounting for 2% of the mass of the mixture. And (3) placing the mixed material in an ethanol solvent for ball milling for 24h, and removing the solvent by spray drying to obtain an LATP precursor. And pre-sintering the precursor of the LATP sample at a low temperature of 500 ℃. And (3) pre-burning at low temperature to obtain a sample, ball-milling for 24h again, spray-drying to remove the solvent, and sintering at 1000 ℃ for 10 h. The photograph of the sample is shown in fig. 1, and no foaming and wall sticking phenomenon are obvious. The XRD test was performed on the electrolyte, as shown in fig. 2, and the test result was consistent with that of comparative example 1. The electrolyte was subjected to an AC impedance test, as shown in FIG. 3, and the sample conductivity was calculated to be 5.63X 10 from the test results-4S/cm, consistent with the test results of comparative example 1. Shows that the sintering additive of the sample is completely removed in the high-temperature sintering processBesides, the phase structure and the performance of the sample are not influenced.
Example 2
Using lithium hydroxide monohydrate, gallium oxide, germanium oxide and ammonium dihydrogen phosphate as raw materials according to the stoichiometric Li1.5Ga0.5Ge1.5(PO4)3Proportionally mixing, and adding maltose accounting for 5% of the mass of the mixture. And (3) placing the mixed material in an ethanol solvent for ball milling for 24h, and removing the solvent by spray drying to obtain a precursor. And pre-sintering the precursor of the sample at a low temperature of 500 ℃. And (3) performing low-temperature presintering on the obtained sample, performing ball milling for 24 hours again, performing spray drying to remove a solvent, and sintering at 1000 ℃ for 10 hours to obtain the electrolyte material. XRD test was performed on the electrolyte, as shown in fig. 4, and the test result was consistent with that of comparative example 1. The electrolyte was subjected to an AC impedance test, and as shown in FIG. 5, the sample conductivity was calculated to be 5.71X 10 from the test results-4S/cm, consistent with the test results of comparative example 1. The sintering additive of the sample is completely removed in the high-temperature sintering process, and the phase structure and the performance of the sample are not influenced.
Example 3
Using lithium hydroxide monohydrate, alumina, titanium oxide and ammonium dihydrogen phosphate as raw materials, according to the stoichiometric Li1.4Al0.4Ti1.6(PO4)3Proportionally mixing, and adding 1% of cellulose and 2% of fructose by mass of the mixture. And (3) placing the mixed material in an ethanol solvent for ball milling for 24h, and removing the solvent by spray drying to obtain an LATP precursor. And pre-sintering the precursor of the LATP sample at a low temperature of 500 ℃. And (3) pre-burning at low temperature to obtain a sample, ball-milling for 24h again, spray-drying to remove the solvent, and sintering at 1000 ℃ for 10 h. XRD test was performed on the electrolyte, as shown in fig. 6, and the test result was consistent with that of comparative example 1. The electrolyte was subjected to an AC impedance test, as shown in FIG. 7, and the sample conductivity was calculated to be 5.65X 10 from the test results-4S/cm, consistent with the test results of comparative example 1. The sintering additive of the sample is completely removed in the high-temperature sintering process, and the phase structure and the performance of the sample are not influenced.
Comparative example 1
Using lithium hydroxide monohydrate, alumina, titanium oxide and ammonium dihydrogen phosphate as raw materials, according to the stoichiometric Li1.4Al0.4Ti1.6(PO4)3And (4) proportioning and mixing. And (3) placing the mixed material in an ethanol solvent for ball milling for 24h, and removing the solvent by spray drying to obtain an LATP precursor. And pre-sintering the precursor of the LATP sample at a low temperature of 500 ℃. And (3) pre-burning at low temperature to obtain a sample, ball-milling for 24h again, spray-drying to remove the solvent, and sintering at 1000 ℃ for 10 h. The photograph of the sample is shown in FIG. 8, and the foaming phenomenon is obvious. XRD testing was performed on the electrolyte as shown in fig. 9. Performing AC impedance test on the electrolyte, and calculating the conductivity of the sample to be 5.60 × 10 according to the test result-4S/cm。
The sintering additive is added into the mixture, so that no obvious foaming phenomenon exists in the solid-phase reaction, the wall sticking phenomenon of the sintered sample is effectively avoided, the subsequent crushing treatment is facilitated, and the production efficiency is improved.
In the embodiment of the invention, the raw materials required by the high ionic conductivity ceramic material are easy to react with other raw materials due to the fact that the phosphorus source compound is generally in a molten state below 400 ℃ in the sintering process, and gases such as carbon dioxide are released, so that the raw materials are porous, loose and expanded in volume during heat treatment, and thus the wall sticking phenomenon is shown. Sintering additives such as glucose can take on a viscous state during sintering, which can strongly restrict the flowability of the raw materials at high temperatures, thereby greatly reducing the sticky state.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (12)

1. The preparation method of the ceramic material is characterized by comprising the following steps:
adding a lithium source substance, an A source substance, an M source substance, a phosphorus source substance and a sintering additive into a solvent in proportion to form a mixture;
secondly, spray drying the mixture to obtain a precursor;
thirdly, putting the precursor into heating equipment for heat treatment, and carrying out heat treatment at 500-700 ℃ for 1-10 h to obtain pre-sintered powder;
step four, crushing the pre-sintered powder, and uniformly mixing after the treatment is finished;
step five, carrying out heat treatment on the uniformly mixed pre-sintered powder again at 800-1500 ℃ for 1-20 h to obtain a solid electrolyte powder material; the solid electrolyte powder material does not stick to the wall during the preparation process.
2. The method for preparing a ceramic material according to claim 1,
the A source substance is one of an aluminum source substance, a gallium source substance, an yttrium source substance, a gadolinium source substance and a lanthanum source substance; the M source substance is one of a titanium source substance, a germanium source substance, a zirconium source substance and a hafnium source substance.
3. The method for preparing a ceramic material according to claim 1,
the lithium source is at least one selected from lithium hydroxide, lithium oxyhydroxide, lithium oxide, lithium sulfide, lithium carbonate, lithium nitrate, lithium acetate or lithium halide.
4. The method of claim 1, wherein the aluminum source is at least one selected from the group consisting of aluminum acetate, aluminum nitrate, aluminum hydroxide, aluminum phosphate, aluminum sulfate, and hydrates thereof.
5. The method for preparing a ceramic material according to claim 1, wherein the germanium source is at least one selected from germanium oxide and germanium-containing substance of germanium powder;
the titanium source is selected from at least one of tetrabutyl titanate, titanium dioxide, metatitanic acid, titanium powder or hydrate thereof;
the phosphorus source is selected from at least one of ammonium dihydrogen phosphate and diammonium hydrogen phosphate.
6. The method of claim 1, wherein the sintering additive is at least one selected from glucose, glucono-delta-lactone, fructose, sucrose, lactose, maltose, cellobiose, cellulose, starch, citric acid, tartaric acid, glycine, salicylic acid, oxalic acid, malic acid, adipic acid, ethylenediaminetetraacetic acid, polyacrylic acid, hexamethylenetetramine, polyethylene glycol, yeast, and ammonium carbonate.
7. The method of claim 1, wherein the solvent is at least one of ethanol, water, isopropanol, tetrahydrofuran, xylene, acetone, and ethylene glycol.
8. A ceramic material prepared by the method of claim 1, wherein the ceramic material has a chemical formula of Li1+xAxM2−x(PO4)3
Wherein A is at least one of Al, Ga, Y, Da, Gd and La;
m is at least one of Ti, Ge, Zr and Hf;
xthe value ranges are as follows: 0 < (R) >x≤0.8。
9. A ceramic material according to claim 8,
the A is one of Al, Ga, Y, Gd and La;
and M is one of Ti, Ge, Zr and Hf.
10. The precursor for preparing the ceramic material is characterized by being prepared by drying a precursor mixture, wherein the precursor mixture comprises a lithium source substance, an A source substance, an M source substance, a phosphorus source substance and a sintering additive.
11. The precursor according to claim 10, wherein the sintering additive is at least one selected from glucose, glucono-delta-lactone, fructose, sucrose, lactose, maltose, cellobiose, cellulose, starch, citric acid, tartaric acid, glycine, salicylic acid, oxalic acid, malic acid, adipic acid, ethylenediaminetetraacetic acid, polyacrylic acid, hexamethylenetetramine, polyethylene glycol, yeast and ammonium carbonate.
12. A precursor according to claim 10, wherein the mass of the sintering additive is 0.5-15.0%, preferably 3.0-12.0%, more preferably 6.0-10.0%, and most preferably 8.0% of the mass of the mixture.
CN202110119546.9A 2021-01-28 2021-01-28 Precursor for preparing ceramic material, ceramic material and preparation method Pending CN112919898A (en)

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Application publication date: 20210608