CN112910400A - Photovoltaic panel assembling device and assembling method thereof - Google Patents

Photovoltaic panel assembling device and assembling method thereof Download PDF

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Publication number
CN112910400A
CN112910400A CN202110096123.XA CN202110096123A CN112910400A CN 112910400 A CN112910400 A CN 112910400A CN 202110096123 A CN202110096123 A CN 202110096123A CN 112910400 A CN112910400 A CN 112910400A
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gear
mounting
installation
rotating
rotating base
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CN112910400B (en
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孙泽涛
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Anhui University of Science and Technology
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Anhui University of Science and Technology
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00Supporting structures for PV modules
    • H02S20/30Supporting structures being movable or adjustable, e.g. for angle adjustment
    • H02S20/32Supporting structures being movable or adjustable, e.g. for angle adjustment specially adapted for solar tracking
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S30/00Arrangements for moving or orienting solar heat collector modules
    • F24S30/20Arrangements for moving or orienting solar heat collector modules for linear movement
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S30/00Arrangements for moving or orienting solar heat collector modules
    • F24S30/40Arrangements for moving or orienting solar heat collector modules for rotary movement
    • F24S30/42Arrangements for moving or orienting solar heat collector modules for rotary movement with only one rotation axis
    • F24S30/425Horizontal axis
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/47Mountings or tracking
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Physics & Mathematics (AREA)
  • Sustainable Energy (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Photovoltaic Devices (AREA)

Abstract

本公开公开一种光伏板组装装置及其组装方法,属于光伏板组装领域,包括固定支架和旋转基座,所述固定支架活动安装在旋转基座上,电机通过第一齿条与第一齿轮啮合带动第一齿条在第一安装槽内运动,来调整固定支架相对对于旋转基座的角度,同时电机带动旋转基座旋转进行角度调节,可以通过旋转基座的连续旋转通过第一内齿轮带动第五齿轮旋转,第五齿轮通过第四齿轮与第三齿轮带动第一连接柱旋转,如此通过第一立柱与第一螺纹柱产生相互旋转运动,调节旋转基座的高度,如此可以方便对安装在固定支架上的光伏板进行操作。

Figure 202110096123

The present disclosure discloses a photovoltaic panel assembly device and an assembly method thereof, belonging to the field of photovoltaic panel assembly, comprising a fixed bracket and a rotating base, the fixed bracket is movably installed on the rotating base, and a motor passes through a first rack and a first gear. The meshing drives the first rack to move in the first installation slot to adjust the angle of the fixed bracket relative to the rotating base. At the same time, the motor drives the rotating base to rotate to adjust the angle, which can pass the first internal gear through the continuous rotation of the rotating base. Drive the fifth gear to rotate, and the fifth gear drives the first connecting column to rotate through the fourth gear and the third gear, so that the first column and the first threaded column generate mutual rotational motion, and the height of the rotating base is adjusted, which can facilitate the Operates with photovoltaic panels mounted on fixed brackets.

Figure 202110096123

Description

Photovoltaic panel assembling device and assembling method thereof
Technical Field
The disclosure belongs to the field of photovoltaic panel assembly, and particularly relates to a photovoltaic panel assembly device and an assembly method thereof.
Background
Solar energy refers to the heat radiation energy of the sun, and the main expression is the solar ray. In modern times it is commonly used to generate electricity or to power water heaters. Since the birth of life on the earth, people mainly live by the heat radiation energy provided by the sun, and ancient mankind also understand that objects are dried in the sun and used as methods for making food, such as salt making, salted fish drying and the like. With the ever-decreasing consumption of fossil fuels, solar energy has become an important component of energy used by humans and is constantly being developed. The solar energy is utilized in a photo-thermal conversion mode and a photoelectric conversion mode, and solar power generation is a new renewable energy source. The solar photovoltaic panel can convert solar energy into electric energy for buildings.
The photovoltaic panel is installed on the roof or the ground through a bracket. When the incident light direction of the sun is vertical to the solar panel, the solar panel has the highest power generation efficiency, and the direction of the sunlight is continuously changed along with the time due to the influence of factors such as the rotation of the earth and the revolution of the earth around days. Therefore, the solar cell panel needs to be angularly adjusted to obtain the maximum power generation efficiency according to the change of the direction of the sunlight. However, the currently used support is usually a fixed structure, and after the solar cell panel is fixed on the support, the solar cell panel can only be placed at a fixed inclination angle, when the sunlight irradiation direction changes, the power generation amount of the solar cell panel can be greatly influenced, and the height of the photovoltaic support cannot be adjusted after the photovoltaic panel is assembled on the support, so that the photovoltaic panel is difficult to install and maintain after the photovoltaic support is installed.
BRIEF SUMMARY OF THE PRESENT DISCLOSURE
Aiming at the defects of the prior art, the disclosed device and method for assembling a photovoltaic panel solve the problem that in the prior art, the photovoltaic panel and a photovoltaic mounting panel are difficult to maintain and replace after being assembled.
The purpose of the disclosure can be realized by the following technical scheme:
a photovoltaic panel assembling device comprises a fixed support and a rotating base, wherein the fixed support is movably mounted on the rotating base, a first mounting shaft and a second mounting shaft are arranged on the fixed support, the second mounting shaft is movably mounted on the rotating base, a first mounting block is arranged on the rotating base, a first rack is arranged on the first mounting block, and one end of the first rack is movably mounted on the first mounting shaft;
a first gear is arranged in the first mounting block, a first mounting groove is formed in the first mounting block, a first rack is movably mounted on the first mounting groove, and the first rack is meshed with the first gear;
the rotary base is fixedly installed on the rotary block, the rotary block comprises an installation column and an installation disc, the rotary base is installed on the installation disc, the installation column is movably installed on a first installation pipe, a first installation hole is formed in the first installation pipe, a first rotary bearing is arranged in the first installation hole, the installation column is installed on the first rotary bearing, a first installation platform is arranged on the first installation pipe, a second gear is arranged on the first installation platform, a first internal gear is arranged on the rotary base, and the first internal gear and the second gear are meshed with each other.
Furthermore, a first upright post is arranged below the first mounting pipe, the first upright post is mounted on the first connecting post, a first threaded hole is formed in the first upright post, a third gear is arranged on the first connecting post, a first threaded post is arranged above the third gear, and the first threaded post is mounted in the first threaded hole;
a second mounting pipe is arranged below the first connecting column, a second mounting hole is formed in the second mounting pipe, a second rotating bearing is arranged in the second mounting hole, the first connecting column is mounted on the second rotating bearing, a fourth gear is movably mounted on a second mounting platform and arranged on the second mounting pipe, a first rotating shaft is arranged on the fourth gear, a fifth gear is arranged on the first rotating shaft and meshed with the first inner gear, and the fourth gear is meshed with the third gear;
the first positioning pipe is installed on the second installation pipe, the first positioning plate is arranged on the first positioning pipe, the first stand column is provided with a first positioning groove, and the end face of the first positioning plate is movably installed in the first positioning groove.
Further, the rotating base and the mounting plate are connected through bolts.
Furthermore, a first step is arranged on the second mounting hole, and a second upright post is mounted at the lower end of the second mounting hole.
Furthermore, two second rotating bearings are installed in the second installation holes, and two first rotating bearings are installed in the first installation holes.
Furthermore, a plurality of first locating plates which are distributed are arranged on the first locating pipe.
The beneficial effect of this disclosure:
the installation height of the photovoltaic installation plate can be automatically adjusted, and the photovoltaic installation plate can be conveniently assembled.
Drawings
In order to more clearly illustrate the embodiments or technical solutions in the prior art of the present disclosure, the drawings used in the description of the embodiments or prior art will be briefly described below, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.
FIG. 1 is a schematic overall structure diagram of an embodiment of the present disclosure;
FIG. 2 is a schematic view of another perspective of an embodiment of the present disclosure;
FIG. 3 is a schematic illustration of a partial explosion of an embodiment of the disclosure;
fig. 4 is a schematic view of a partial internal structure of an embodiment of the present disclosure.
Detailed Description
The technical solutions in the embodiments of the present disclosure will be clearly and completely described below with reference to the drawings in the embodiments of the present disclosure, and it is obvious that the described embodiments are only a part of the embodiments of the present disclosure, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments disclosed herein without making any creative effort, shall fall within the protection scope of the present disclosure.
As shown in fig. 1-4, a photovoltaic panel assembly apparatus includes a fixed support 1 and a rotating base 2, and is characterized in that the fixed support 1 is movably mounted on the rotating base 2, the fixed support 1 is provided with a first mounting shaft 11 and a second mounting shaft 12, the second mounting shaft 12 is movably mounted on the rotating base 2, the rotating base 2 is provided with a first mounting block 21, the first mounting block 21 is provided with a first rack 20, and one end of the first rack 20 is movably mounted on the first mounting shaft 11;
a first gear 23 is installed in the first installation block 21, a first installation groove 24 is formed in the first installation block 21, the first rack 20 is movably installed on the first installation groove 24, and the first rack 20 is meshed with the first gear 23;
2 fixed mounting of rotating basis is on rotatory piece 3, rotatory piece 3 includes that erection column 32 and mounting disc 31 constitute, rotating basis 2 installs on mounting disc 31, erection column 32 movable mounting has been on first installation pipe 4, first mounting hole 41 has been seted up on first installation pipe 4, be equipped with first swivel bearing 42 in the first mounting hole 41, erection column 32 installs on first swivel bearing 42, be equipped with first mounting platform 43 on first installation pipe 4, be equipped with second gear 44 on the first mounting platform 43, be equipped with first internal gear 26 on rotating basis 2, first internal gear 26 and second gear 44 intermeshing.
In some disclosures, a first upright post 5 is arranged below the first mounting pipe 4, the first upright post 5 is mounted on a first connecting post 9, a first threaded hole 52 is formed in the first upright post 5, a third gear 91 is arranged on the first connecting post 9, a first threaded post 92 is arranged above the third gear 91, and the first threaded post 92 is mounted in the first threaded hole 52;
a second mounting pipe 7 is arranged below the first connecting column 9, a second mounting hole 71 is formed in the second mounting pipe 7, a second rotating bearing 72 is arranged in the second mounting hole 71, the first connecting column 9 is mounted on the second rotating bearing 72, a fourth gear 93 is movably mounted on a second mounting platform 73 and arranged on the second mounting pipe 7, a first rotating shaft 94 is arranged on the fourth gear 93, a fifth gear 95 is arranged on the first rotating shaft 94, the fifth gear 95 is meshed with the first internal gear 26, and the fourth gear 93 is meshed with the third gear 91;
install first locating tube 6 on the second installation pipe 7, be equipped with first locating plate 61 on the first locating tube 6, be equipped with first constant head tank 51 on the first stand 5, the terminal surface movable mounting of first locating plate 61 is in first constant head tank 51, through so design, it is rotatory to drive second gear 44 through second motor 45, it is rotatory to drive fifth gear 95 through first internal gear 26, fifth gear 95 drives first spliced pole 9 rotation through fourth gear 93 and third gear 91, so produce mutual rotary motion through first stand 5 and first screw post 92, adjust the height of rotating basis 2, so can more conveniently operate the photovoltaic board of installing on fixed bolster 1.
In some disclosures, the rotary base 2 is connected with the mounting plate 31 through bolts, and by the design, the rotary base 2 can be replaced and maintained conveniently.
In some disclosures, the second mounting hole 71 is provided with the first step 74, and the second upright post 8 is mounted at the lower end of the second mounting hole 71, so that the mounting strength and stability of the second upright post 8 on the second mounting hole 71 can be ensured.
In some disclosures, two second rotary bearings 72 are mounted in the second mounting hole 71, and two first rotary bearings 42 are mounted in the first mounting hole 41; through so designing, can guarantee the fastness of rotatory piece 3 and the installation of first connecting column 9 and rotatory stability.
In some disclosures, a plurality of first positioning plates 61 are arranged on the first positioning pipe 6, and the stability of the first upright post 5 is ensured through the design.
Principle of operation
The first motor 22 drives the first rack 20 to move in the first mounting groove 24 through the meshing of the first rack 20 and the first gear 23, so as to adjust the angle of the fixed bracket 1 relative to the rotating base 2, and thus, on one hand, the first rack 20 can adjust the angle of the rotating base, and on the other hand, the first rack 20 also plays a role in supporting and fixing the fixed bracket 1, so that the stability of the fixed bracket 1 is ensured;
the second motor 45 is adjusted through the cooperation of second gear 44 and first internal gear 26 to super pair rotating base 2 rotation angle, can drive the rotation of fifth gear 95 through first internal gear 26 through the continuous rotation of rotating base 2 simultaneously, fifth gear 95 drives first spliced pole 9 through fourth gear 93 and third gear 91 and rotates, so produce mutual rotary motion through first stand 5 and first screw post 92, adjust the height of rotating base 2, so can conveniently operate the photovoltaic board of installing on fixed bolster 1.
In the description herein, references to the description of "one embodiment," "an example," "a specific example," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the disclosure. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing illustrates and describes the general principles, principal features, and advantages of the present disclosure. It will be understood by those skilled in the art that the present disclosure is not limited to the embodiments described above, which are presented solely for purposes of illustrating the principles of the disclosure, and that various changes and modifications may be made to the disclosure without departing from the spirit and scope of the disclosure, which is intended to be covered by the claims.

Claims (6)

1.一种光伏板组装装置,包括固定支架(1)和旋转基座(2),其特征在于,所述固定支架(1)活动安装在旋转基座(2)上,固定支架(1)上设有第一安装轴(11)和第二安装轴(12),第二安装轴(12)活动安装在旋转基座(2)上,旋转基座(2)上设有第一安装块(21),第一安装块(21)上设有第一齿条(20),第一齿条(20)一端活动安装在第一安装轴(11)上;1. A photovoltaic panel assembly device, comprising a fixed bracket (1) and a rotating base (2), wherein the fixed support (1) is movably mounted on the rotating base (2), and the fixed support (1) A first installation shaft (11) and a second installation shaft (12) are arranged thereon, the second installation shaft (12) is movably installed on the rotating base (2), and the rotating base (2) is provided with a first installation block (21), the first mounting block (21) is provided with a first rack (20), and one end of the first rack (20) is movably mounted on the first mounting shaft (11); 所述第一安装块(21)内安装有第一齿轮(23),第一安装块(21)上设有第一安装槽(24),第一齿条(20)活动安装在第一安装槽(24)上,第一齿条(20)与第一齿轮(23)啮合;A first gear (23) is installed in the first installation block (21), a first installation groove (24) is provided on the first installation block (21), and the first rack (20) is movably installed on the first installation On the groove (24), the first rack (20) meshes with the first gear (23); 所述旋转基座(2)固定安装在旋转块(3)上,旋转块(3)包括安装柱(32)和安装盘(31)组成,旋转基座(2)安装在安装盘(31)上,安装柱(32)活动安装在第一安装管(4)上,第一安装管(4)上开设有第一安装孔(41),第一安装孔(41)内设有第一旋转轴承(42),安装柱(32)安装在第一旋转轴承(42)上,第一安装管(4)上设有第一安装平台(43),第一安装平台(43)上设有第二齿轮(44),旋转基座(2)上设有第一内齿轮(26),第一内齿轮(26)与第二齿轮(44)相互啮合。The rotating base (2) is fixedly mounted on the rotating block (3), the rotating block (3) comprises a mounting column (32) and an mounting plate (31), and the rotating base (2) is mounted on the mounting plate (31) The mounting post (32) is movably mounted on the first mounting pipe (4), the first mounting pipe (4) is provided with a first mounting hole (41), and the first mounting hole (41) is provided with a first rotating The bearing (42), the mounting column (32) is mounted on the first rotating bearing (42), the first mounting tube (4) is provided with a first mounting platform (43), and the first mounting platform (43) is provided with a first mounting platform (43). Two gears (44), the rotating base (2) is provided with a first internal gear (26), and the first internal gear (26) and the second gear (44) mesh with each other. 2.根据权利要求1所述的一种光伏板组装装置,其特征在于,所述第一安装管(4)下方设有第一立柱(5)上,第一立柱(5)安装在第一连接柱(9)上,第一立柱(5)上设有第一螺纹孔(52),第一连接柱(9)上设有第三齿轮(91),第三齿轮(91)上方设有第一螺纹柱(92),第一螺纹柱(92)安装在第一螺纹孔(52)内;2 . The photovoltaic panel assembling device according to claim 1 , wherein a first column ( 5 ) is arranged below the first installation pipe ( 4 ), and the first column ( 5 ) is installed on the first column ( 5 ). 3 . On the connecting column (9), a first threaded hole (52) is arranged on the first column (5), a third gear (91) is arranged on the first connecting column (9), and a third gear (91) is arranged above the third gear (91). a first threaded post (92), the first threaded post (92) being installed in the first threaded hole (52); 所述第一连接柱(9)下方设有第二安装管(7),第而安装管(7)上开设有第二安装孔(71),第二安装孔(71)内设有第二旋转轴承(72),第一连接柱(9)安装在第二旋转轴承(72)上,第二安装管(7)上设有第二安装平台(73)上活动安装有第四齿轮(93),第四齿轮(93)上设有第一转轴(94),第一转轴(94)上设有第五齿轮(95),第五齿轮(95)与第一内齿轮(26)啮合,第四齿轮(93)与第三齿轮(91)啮合;A second installation pipe (7) is arranged below the first connecting column (9), a second installation hole (71) is opened on the first installation pipe (7), and a second installation hole (71) is provided in the second installation hole (71). The rotating bearing (72), the first connecting column (9) is mounted on the second rotating bearing (72), and the second mounting tube (7) is provided with a second mounting platform (73) on which a fourth gear (93) is movably mounted ), the fourth gear (93) is provided with a first rotating shaft (94), the first rotating shaft (94) is provided with a fifth gear (95), and the fifth gear (95) meshes with the first internal gear (26), the fourth gear (93) meshes with the third gear (91); 所述第二安装管(7)上安装有第一定位管(6),第一定位管(6)上设有第一定位板(61),第一立柱(5)上设有第一定位槽(51),第一定位板(61)的端面活动安装在第一定位槽(51)内。A first positioning tube (6) is installed on the second installation tube (7), a first positioning plate (61) is arranged on the first positioning tube (6), and a first positioning plate (61) is arranged on the first column (5) A groove (51), the end face of the first positioning plate (61) is movably installed in the first positioning groove (51). 3.根据权利要求2所述的一种光伏板组装装置,其特征在于,所述旋转基座(2)与安装盘(31)通过螺栓进行连接。3 . The photovoltaic panel assembling device according to claim 2 , wherein the rotating base ( 2 ) and the mounting plate ( 31 ) are connected by bolts. 4 . 4.根据权利要求3所述的一种光伏板组装装置,其特征在于,所述第二安装孔(71)上设有第一台阶(74),第二安装孔(71)下端安装有第二立柱(8)。4 . The photovoltaic panel assembling device according to claim 3 , wherein a first step ( 74 ) is provided on the second mounting hole ( 71 ), and a first step ( 74 ) is mounted on the lower end of the second mounting hole ( 71 ). 5 . Two uprights (8). 5.根据权利要求4所述的一种光伏板组装装置,其特征在于,所述第二安装孔(71)内安装有两个第二旋转轴承(72),第一安装孔(41)内安装有两个第一旋转轴承(42)。5 . The photovoltaic panel assembling device according to claim 4 , wherein two second rotating bearings ( 72 ) are installed in the second installation holes ( 71 ), and two second rotating bearings ( 72 ) are installed in the first installation holes ( 41 ). 6 . Two first rotary bearings (42) are mounted. 6.根据权利要求5所述的一种光伏板组装装置,其特征在于,所述第一定位管(6)上设有多个均与分布的第一定位板(61)。6 . The photovoltaic panel assembling device according to claim 5 , characterized in that, the first positioning tube ( 6 ) is provided with a plurality of first positioning plates ( 61 ) that are evenly distributed. 7 .
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