CN112896632A - High-speed boxing production line - Google Patents

High-speed boxing production line Download PDF

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Publication number
CN112896632A
CN112896632A CN202110089732.2A CN202110089732A CN112896632A CN 112896632 A CN112896632 A CN 112896632A CN 202110089732 A CN202110089732 A CN 202110089732A CN 112896632 A CN112896632 A CN 112896632A
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CN
China
Prior art keywords
plate
paper box
box
guide rail
conveying belt
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202110089732.2A
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Chinese (zh)
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CN112896632B (en
Inventor
汪骥
蔚原野
笪良栋
潘赵勇
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Hefei Sairuitan Automation Technology Co ltd
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Hefei Sairuitan Automation Technology Co ltd
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Application filed by Hefei Sairuitan Automation Technology Co ltd filed Critical Hefei Sairuitan Automation Technology Co ltd
Priority to CN202110089732.2A priority Critical patent/CN112896632B/en
Publication of CN112896632A publication Critical patent/CN112896632A/en
Application granted granted Critical
Publication of CN112896632B publication Critical patent/CN112896632B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/12Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
    • B65B43/14Feeding individual bags or carton blanks from piles or magazines
    • B65B43/145Feeding carton blanks from piles or magazines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30Arranging and feeding articles in groups
    • B65B35/40Arranging and feeding articles in groups by reciprocating or oscillatory pushers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/26Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
    • B65B43/30Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated
    • B65B43/305Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated specially adapted for boxes, cartons or carton blanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/52Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B7/00Closing containers or receptacles after filling
    • B65B7/16Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
    • B65B7/28Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers
    • B65B7/2842Securing closures on containers

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Supplying Of Containers To The Packaging Station (AREA)

Abstract

The invention discloses a high-speed boxing production line, which is used for caching, conveying, unpacking, feeding and buckling and covering cartons in a folding state and comprises: the sheet collecting and conveying device caches the paper boxes in a folded state through the multiple pairs of bearing plates and feeds the paper boxes in the folded state between the pair of paper box baffles; a carton conveying line including a carton conveying belt moving in a longitudinal direction and carton baffles arranged in pairs on the carton conveying line; the box opening device is rotated, the paper box in a folded state between the pair of paper box baffles is sucked by the suckers, the two top surfaces of the paper box are respectively sucked by the two suckers to realize box opening, and the opened paper box is placed between the pair of paper box baffles; the pushing device can push the materials between the pair of material baffles into the paper boxes between the pair of paper box baffles; and the buckling cover device is used for buckling the box cover of the paper box to the box body.

Description

High-speed boxing production line
Technical Field
The invention relates to the field of mechanical automation, in particular to a high-speed boxing production line.
Background
The paper box comprises a box body and a box cover; the box body of the paper box comprises two opposite top surfaces and two opposite side surfaces, the two top surfaces and the two side surfaces are overlapped on the same surface in the initial state of the paper box, and the opening of the paper box is to separate the two top surfaces of the paper box from each other so that the side surfaces are perpendicular to the top surfaces.
Because the paper box is made of soft materials, the prior art is difficult to adopt a fully automatic mode to complete the collection, the conveying, the opening and the cover buckling of the paper box, and the efficiency is low.
Disclosure of Invention
In order to solve the technical problem, the invention provides a high-speed boxing production line.
In order to solve the technical problems, the invention adopts the following technical scheme:
the utility model provides a high-speed dress box production line for carton under the folding state is cached, is carried, is opened box, feeding and buckle closure, includes:
the sheet collecting and conveying device caches the paper boxes in a folded state through the multiple pairs of bearing plates and feeds the paper boxes in the folded state between the pair of paper box baffles;
a carton conveying line including a carton conveying belt moving in a longitudinal direction and carton baffles arranged in pairs on the carton conveying line;
the material conveying line comprises a material conveying belt moving in the same direction as the paper box conveying belt and material baffles arranged on the material conveying line in pairs, and the pair of material baffles is aligned with the pair of paper box baffles in the longitudinal direction;
the box opening device is rotated, the paper box in a folded state between the pair of paper box baffles is sucked by the suckers, the two top surfaces of the paper box are respectively sucked by the two suckers to realize box opening, and the opened paper box is placed between the pair of paper box baffles;
the pushing device can push the materials between the pair of material baffles into the paper boxes between the pair of paper box baffles;
and the buckling cover device is used for buckling the box cover of the paper box to the box body.
Further, the sheet collecting and conveying device comprises a first conveying belt and a second conveying belt which are vertically encircled, a first bearing plate vertically arranged on the first conveying belt, and a second bearing plate vertically arranged on the second conveying belt; the linear speeds of the first conveying belt and the second conveying belt are the same; when the first bearing plate close to one side of the second conveying belt is in a horizontal state, at least one second bearing plate is arranged on one side of the second conveying belt close to the first conveying belt and is positioned on the same horizontal plane as the first bearing plate; the first conveying belt and the second conveying belt rotate around in opposite directions.
Further, the device comprises a first upper roller and a second upper roller which are positioned at the upper part, a first lower roller which is positioned at the lower part of the first upper roller, and a second lower roller which is positioned at the lower part of the second upper roller; the first conveying belt bypasses the first upper roller and the first lower roller, so that the part of the first conveying belt between the first upper roller and the first lower roller is in a vertical state, and a first bearing plate arranged on the first conveying belt in the vertical state is in a horizontal state; the second conveying belt bypasses the second upper roller and the second lower roller, so that the part of the second conveying belt between the second upper roller and the second lower roller is in a vertical state, and the second bearing plate arranged on the second conveying belt in the vertical state is in a horizontal state.
Further, the device also comprises a vertically arranged paper box blocking plate and an air blowing nozzle horizontally facing the paper box blocking plate; a gap for mounting the paper box blocking plate is formed between the first bearing plate close to one side of the second conveying belt and the second bearing plate close to one side of the first conveying belt;
the device comprises a receiving plate used for receiving a paper box falling from a first bearing plate and a second bearing plate, a first telescopic cylinder which is longitudinally arranged and the moving end of which is fixedly connected with the receiving plate, a blanking plate used for receiving the paper box falling when the receiving plate retracts, and a second telescopic cylinder which is longitudinally arranged and the moving end of which is fixedly connected with the blanking plate;
the paper box conveying line comprises a paper box conveying belt which moves longitudinally, and a plurality of paper box baffle plates which are arranged in pairs are fixedly arranged on the paper box conveying belt along the long side direction of the paper box conveying belt; when the second telescopic cylinder drives the blanking plate to retract, the paper box falls between the pair of paper box baffles.
Further, the rotary box opening device is used for opening a paper box with two top surfaces and two side surfaces and comprises a rotary plate, a first rotary arm, a first sucker and a box opening sucker, wherein one end of the first rotary arm is rotatably connected with the rotary plate, the other end of the first rotary arm is rotatably connected with the first sucker, and the box opening sucker is fixedly arranged towards the rotary plate; the rotating direction of the rotating disc is the same as that of the first sucking disc, the rotating direction of the rotating disc is opposite to that of the first rotating arm, and the first sucking disc can move to at least a first position and a second position; when the first sucking disc is located at the first position, the first sucking disc sucks the paper box; when the first sucking disc is located at the second position, the first sucking disc and the box opening sucking disc respectively suck the two top surfaces of the paper box, and the two top surfaces of the paper box are separated in the continuous rotating process of the first sucking disc.
The box opening sucker is fixedly connected with the box opening sliding plate; when the rotating disc, the first rotating arm and the first sucking disc rotate, the first sucking disc can move to a third position, and at the moment, one surface, far away from the first sucking disc, of the paper box sucked by the first sucking disc is in contact with the box opening sliding plate; under the blocking action of the carton opening sliding plate, two top surfaces of the carton sucked by the first sucker are kept in a separated state, and one top surface of the carton and one side surface form an acute dihedral angle and the other side surface form an obtuse dihedral angle;
the rotary disc is arranged along a vertical surface; when the rotating disc, the first rotating arm and the first suction disc rotate, the first suction disc can also move to a fourth position, and the paper box in a separated state is kept to enter between the pair of paper box baffles; two side surfaces of the paper box are respectively and closely contacted with the two paper box baffles, and the side surfaces of the paper box are vertical to the top surface;
the second rotating arm is rotatably arranged on the rotating disc at one end, and the second sucker is rotatably connected with the other end of the second rotating arm; the mounting point of the second rotating arm, the circle center of the rotating disc and the mounting point of the first rotating arm are arranged in a collinear way; the second rotating arm and the first rotating arm have the same motion track; the first sucker and the second sucker have the same motion track;
when the first suction disc moves to the first position, the paper box sucked by the second rotating arm is contacted with the box opening sliding plate;
when the first sucker moves to the second position, the second sucker moves between the fourth position and the first position, and the second sucker faces the outer side of the disc;
when the first sucker moves to the third position, the second sucker moves to the first position, and the second sucker sucks the paper box;
when the first sucker moves to the fourth position, the second sucker moves between the first position and the second position, and the second sucker faces the outer side of the disc.
Furthermore, the material pushing device comprises a first driving wheel, a first driven wheel, a synchronous belt, a plurality of material pushing mechanisms and a guide rail, wherein the first driving wheel is driven by a motor, the synchronous belt bypasses the first driving wheel and the first driven wheel and extends along the longitudinal direction, the plurality of material pushing mechanisms are transversely and fixedly arranged on the synchronous belt, and the guide rail extends obliquely along the direction of the conveying belt; the material conveying line is arranged beside the synchronous belt; the pushing mechanism comprises a push plate which can slide along the transverse direction and push the materials away from the material conveying line, and the push plate is fixedly connected with a sliding block matched with the guide rail.
Furthermore, the number of the first driving wheel, the number of the first driven wheel and the number of the synchronous belts are two, the two synchronous belts respectively bypass the pair of the driving wheel and the driven wheel, and the guide rail is positioned between the two synchronous belts; the synchronous belt far away from the material conveying line is a first synchronous belt, and the synchronous belt close to the material conveying line is a second synchronous belt;
the guide rails comprise a first guide rail and a second guide rail which are positioned at the upper part, a third guide rail which is positioned at the lower part and is parallel to the first guide rail, a fourth guide rail which is positioned at the lower part and is parallel to the second guide rail, a first disc guide rail which is coaxially arranged with the two first driving wheels, and a second disc guide rail which is coaxially arranged with the two first driven wheels; the first guide rail extends from one side of the first synchronous belt to one side of the second synchronous belt in an inclined mode; the second guide rail extends from the first side of the second synchronous belt to the first side of the first synchronous belt; the first guide rail and the third guide rail are connected with the first disc guide rail in a tangent mode, and the second guide rail and the fourth guide rail are connected with the second disc guide rail in a tangent mode.
Furthermore, the buckle cover device comprises a tongue folding plate, a cover plate, a guardrail and a supporting plate, wherein the tongue folding plate and the cover plate can perform transverse reciprocating motion and are sequentially arranged from front to back along the longitudinal direction; the lower surface of the supporting plate is higher than the lower surface of the box body; the paper box can move from front to back to a fifth position and a sixth position; when the paper box moves to a fifth position, the box cover is placed on the guardrail, and the tongue folding plate extends out and bends the front part of the box cover towards the direction of the box body to form a bending part; when the paper box moves to a sixth position, the bending part is placed on the supporting plate, the cover plate extends out, and the box cover and the bending part are pushed into the box body;
the buckle cover device also comprises a buckle cover plate which can perform transverse reciprocating motion and is arranged behind the cover plate, and the paper box can move backwards from a sixth position to a seventh position; when the paper box is located at the seventh position, the bent part is completely pushed into the box body by the buckling cover plate, so that the box cover is perpendicular to the upper part of the box body.
Furthermore, the cover buckling device comprises a horizontally arranged mounting plate, a rotating motor fixedly connected with the mounting plate, a transverse plate fixedly connected with the rotating end of the rotating motor, a push rod hinged with one end of the transverse plate, a connecting plate hinged with the other end of the push rod and a guide rail fixedly arranged on the upper surface of the mounting plate; the lower surface of the connecting plate is fixedly connected with a sliding pair of the guide rail, and the tongue folding plate and the cover plate are fixedly arranged on the connecting plate; the guardrail and the supporting plate are fixedly connected with the mounting plate;
the device also comprises a vertical support and a first adjusting hand wheel vertically arranged on the vertical support, wherein the mounting plate is fixedly connected with the moving end of the first adjusting hand wheel;
the horizontal bracket is transversely arranged, and the second adjusting hand wheel is horizontally arranged on the horizontal bracket, and the longitudinal bracket is fixedly connected with the moving end of the second adjusting hand wheel.
Compared with the prior art, the invention has the beneficial technical effects that:
1. according to the invention, through the integrated mechanical mechanism, the material collection, conveying, box opening, feeding and cover buckling of the paper box are realized, the production efficiency is improved, and the labor cost is reduced.
2. The sheet collecting and conveying device receives the paper boxes through the carrying plates arranged on the two conveying belts, and the pair of carrying plates moves downwards at a distance of one paper box thickness at a time, so that the paper boxes can be stacked on the pair of carrying plates; after more materials are stacked on the pair of bearing plates, the pair of bearing plates move downwards for a larger distance, so that the rear pair of bearing plates are in a horizontal state and move to positions for receiving the materials; the incoming materials can be cached by the method; when a pair of loading boards moves to the lower part, due to the structural characteristics of the conveying belt and the rollers, the loading boards can be gradually far away, so that the paper box falls to the material receiving plate and the material plate, when a pair of material baffles of the material conveying line moves to the lower part of the material plate, the material plate retracts, the paper box accurately falls into the specific position of the material conveying line, and accurate feeding is realized.
3. The rotary box opening device comprises a rotary plate, a rotary arm rotating relative to the rotary plate and a sucker rotating relative to the rotary arm, and is used for sucking a paper box, opening the box, keeping the box opening state and putting the paper box into a shaped die in steps, so that the automation of the box opening action is realized.
4. The pushing device drives a plurality of push plates by using a synchronous belt, a plurality of paired material baffles corresponding to the push plates are arranged on the material conveying line, the material is placed between the pair of material baffles, the linear velocity of the movement of the material baffles is the same as that of the push plates, and the plurality of push plates are continuously guided by a section of guide rail gradually approaching the material conveying line; after the single push plate pushes the materials into the paper box, the materials return to the initial position after rotating for a circle under the guiding action of other parts of the guide rail, a staggered material pushing structure is formed, and the material pushing device can adapt to assembly line boxing operation.
5. The cover buckling device is used for respectively bending the box cover, pushing the cover and completely buckling the cover through a plurality of stations, so that the automation of the carton buckling is realized.
Drawings
FIG. 1 is a schematic structural view of the present invention as a whole;
FIG. 2 is a schematic view of the first conveyor belt and the second conveyor belt of the present invention;
FIG. 3 is a schematic structural view of the carton conveyor line of the present invention;
FIG. 4 is a schematic view of the material feeding direction of the present invention;
FIG. 5 is a schematic structural diagram of a blanking plate and a receiving plate according to the present invention;
FIG. 6 is a schematic view of a first position of the first chuck in accordance with the present invention;
FIG. 7 is a schematic view of the first chuck in a second position according to the present invention;
FIG. 8 is a schematic view of the first chuck in a fourth position in accordance with the present invention;
FIG. 9 is a schematic structural view of the planetary gear mechanism of the present invention;
FIG. 10 is a schematic structural view of the carton of the present invention;
FIG. 11 is a schematic view of the pusher assembly of the present invention;
FIG. 12 is a schematic view of the third and fourth rails of the present invention;
FIG. 13 is a front view of the pushing assembly of the present invention;
FIG. 14 is a schematic view of the buckle-cover device of the present invention;
FIG. 15 is a schematic structural view of the tongue-folding plate, the cover-inserting plate and the cover-fastening plate of the present invention;
FIG. 16 is a top view of the capping device of the present invention;
figure 17 is a schematic diagram of the operation of the carton of the present invention in a fifth position.
Detailed Description
A preferred embodiment of the present invention will be described in detail below with reference to the accompanying drawings.
As shown in fig. 1 to 17, a high-speed cartoning line for buffering, conveying, unpacking, feeding and capping a carton 1 in a folded state includes:
the sheet collecting and conveying device caches the paper boxes in a folded state through the multiple pairs of bearing plates and feeds the paper boxes in the folded state between the pair of paper box baffles;
a carton conveying line 15 including a carton conveying belt 151 moving in a longitudinal direction and carton stoppers 152 arranged in pairs on the carton conveying line;
a material conveying line 12 including a material conveying belt 121 moving in the same direction as the carton conveying belt and material blocking plates 122 arranged in pairs on the material conveying line, the pair of material blocking plates being aligned with the pair of carton blocking plates in the longitudinal direction;
the box opening device is rotated, the paper box in a folded state between the pair of paper box baffles is sucked by the suckers, the two top surfaces of the paper box are respectively sucked by the two suckers to realize box opening, and the opened paper box is placed between the pair of paper box baffles;
the pushing device can push the materials between the pair of material baffles into the paper boxes between the pair of paper box baffles;
the cover buckling device is used for buckling the box cover 1-2 of the paper box to the box body 1-1.
As shown in fig. 2 to 5, the slice collecting and conveying device comprises a first conveying belt 31 and a second conveying belt 32 which are vertically surrounded, a first bearing plate 311 vertically installed on the first conveying belt, and a second bearing plate 321 vertically installed on the second conveying belt; the linear speeds of the first conveying belt and the second conveying belt are the same; when the first bearing plate close to one side of the second conveying belt is in a horizontal state, at least one second bearing plate is arranged on one side of the second conveying belt close to the first conveying belt and is positioned on the same horizontal plane as the first bearing plate; the first conveying belt and the second conveying belt rotate around in opposite directions.
As shown in fig. 2-5, the device comprises a first upper roller and a second upper roller which are positioned at the upper part, a first lower roller which is positioned at the lower part of the first upper roller, and a second lower roller which is positioned at the lower part of the second upper roller; the first conveying belt bypasses the first upper roller and the first lower roller, so that the part of the first conveying belt between the first upper roller and the first lower roller is in a vertical state, and a first bearing plate arranged on the first conveying belt in the vertical state is in a horizontal state; the second conveying belt bypasses the second upper roller and the second lower roller, so that the part of the second conveying belt between the second upper roller and the second lower roller is in a vertical state, and the second bearing plate arranged on the second conveying belt in the vertical state is in a horizontal state.
As shown in fig. 2-5, further comprising a vertically disposed carton stop panel 39 and a blowing nozzle 38 facing horizontally toward the carton stop panel; a gap for mounting the paper box blocking plate is formed between the first bearing plate close to one side of the second conveying belt and the second bearing plate close to one side of the first conveying belt;
the device comprises a receiving plate 35 used for receiving a paper box falling from a first bearing plate and a second bearing plate, a first telescopic cylinder which is longitudinally arranged and the moving end of which is fixedly connected with the receiving plate, a blanking plate 36 used for receiving the paper box falling when the receiving plate retracts, and a second telescopic cylinder which is longitudinally arranged and the moving end of which is fixedly connected with the blanking plate;
the carton conveying line 15 comprises a carton conveying belt 151 moving longitudinally, and a plurality of carton baffles 152 arranged in pairs are fixedly arranged on the carton conveying belt along the long side direction of the carton conveying belt; when the second telescopic cylinder drives the blanking plate to retract, the paper box falls between the pair of paper box baffles.
Two conveyer belts are driven to rotate through two pairs of rollers respectively, the pair of rollers are located at the upper portion and the lower portion respectively, the conveyer belt bypasses the pair of rollers, the conveyer belt and the non-contact part of the rollers are in a vertical state, and the bearing plate fixedly connected with the conveyer belt of the vertical part is in a horizontal state.
When a pair of carrying plates moves between a pair of conveying belts, the carrying plates are always positioned on the same horizontal plane because the linear speeds of the two conveying belts are the same.
Piece collection conveyor can be used for the buffer memory and the blanking of fold condition carton, owing to can be through the interval between a pair of loading board of adjusting hand wheel adjustment, when more paper box specification, can quick adjustment, improves production efficiency.
A rubber pad is arranged on one side of the paper box blocking plate close to the incoming material; the paper box in a folded state can be blown onto the pair of bearing plates through the air blowing nozzle, and the paper box is blocked, limited and sorted through the paper box blocking plate.
Receiving the cartons by carrying plates mounted on two conveyor belts, the pair of carrying plates being moved downwardly a distance of one carton thickness at a time so that the cartons can be stacked on the pair of carrying plates; after more paper boxes are stacked on a pair of bearing plates, the pair of bearing plates move downwards for a larger distance, so that the rear pair of bearing plates are in a horizontal state and move to the position for bearing the paper boxes; the incoming material can be cached by the method.
When a pair of bearing plates move to the lower part, due to the structural characteristics of the conveying belt and the rollers, the bearing plates can be gradually far away, so that the paper box falls to the material receiving plate and the material plate, when a pair of paper box baffle plates of the paper box conveying line move to the lower part of the material plate, the material plate retracts, the paper box accurately falls into the specific position of the paper box conveying line, and continuous and accurate feeding is realized.
As shown in fig. 6 to 10, the rotary unpacking device for opening a paper cassette having two top surfaces 1 to 4 and two side surfaces 1 to 5 includes a rotary plate 42, a first rotary arm 431 rotatably connected at one end thereof to the rotary plate, a first suction cup 441 rotatably connected to the other end of the first rotary arm, and an unpacking suction cup 45 fixedly disposed toward the rotary plate; the rotating direction of the rotating disc is the same as that of the first sucking disc, and is opposite to that of the first rotating arm, and the first sucking disc can move to at least a first position 411 and a second position 412; when the first sucking disc is located at the first position, the first sucking disc sucks the paper box; when the first sucking disc is located at the second position, the first sucking disc and the box opening sucking disc respectively suck the two top surfaces of the paper box, and the two top surfaces of the paper box are separated in the continuous rotating process of the first sucking disc.
As shown in fig. 6-10, the box opening device further comprises a box opening sliding plate 46 which is fixedly arranged, and the box opening suction cup is fixedly connected with the box opening sliding plate; when the rotating disc, the first rotating arm and the first suction disc rotate, the first suction disc can move to a third position 413, and at the moment, one surface, far away from the first suction disc, of the paper box sucked by the first suction disc is in contact with the box opening sliding plate; under the blocking action of the carton opening sliding plate, two top surfaces of the carton sucked by the first sucker are kept in a separated state, and one top surface of the carton and one side surface form an acute dihedral angle and the other side surface form an obtuse dihedral angle;
the rotary disc is arranged along a vertical surface; the first suction cup is also capable of moving to a fourth position 414 when the turntable, the first rotation arm and the first suction cup rotate, and the paper box in the separated state is kept to enter between the pair of paper box baffles; two side surfaces of the paper box are respectively and closely contacted with the two paper box baffles, and the side surfaces of the paper box are vertical to the top surface;
a second rotating arm 432 with one end rotatably mounted on the rotating disc and a second suction cup 442 rotatably connected with the other end of the second rotating arm; the mounting point of the second rotating arm, the circle center of the rotating disc and the mounting point of the first rotating arm are arranged in a collinear way; the second rotating arm and the first rotating arm have the same motion track; the first sucker and the second sucker have the same motion track;
when the first suction disc moves to the first position, the paper box sucked by the second rotating arm is contacted with the box opening sliding plate;
when the first sucker moves to the second position, the second sucker moves between the fourth position and the first position, and the second sucker faces the outer side of the disc;
when the first sucker moves to the third position, the second sucker moves to the first position, and the second sucker sucks the paper box;
when the first sucker moves to the fourth position, the second sucker moves between the first position and the second position, and the second sucker faces the outer side of the disc.
The disc is arranged on a vertical surface, the first sucker and the second sucker have the same movement track, the paper box in an original state is stacked at a first position, one top surface of the paper box is sucked by the first sucker through negative pressure when the first sucker reaches the first position, then the first sucker moves to a second position under the driving of the turntable and the first rotating arm, and at the moment, the other top surface of the paper box is just sucked by the box opening sucker; then the first sucker continues to move to a third position, and the two top surfaces of the carton are gradually separated under the opposite pulling action of the first sucker and the carton opening sucker in the moving process; when the first sucker moves to the third position, the carton opening sucker is released, and the carton attempts to restore the initial state due to the elasticity of the material in the process that the first sucker drives the carton to move, but the carton opening sliding plate is always in contact with the other top surface of the carton, so that the carton is kept in a half-open state; after the first sucker moves to the fourth position, the half-opened paper box enters between the paper box baffles, and the shaping and the opening of the paper box are completed.
The paper box in the original state is the paper box in the folded state; the half-opened state means that one top surface of the paper box forms an acute dihedral angle with one side surface and forms an obtuse dihedral angle with the other side surface.
In this embodiment, the rotating disc rotates counterclockwise, the first rotating arm and the second rotating arm rotate clockwise, and the first suction cup and the second suction cup rotate counterclockwise. The paper box suction, the paper box opening and holding and the paper box shaping are sequentially realized through the rhythmic rotation of the rotary disc, the rotary arm and the suction disc.
And a planetary gear mechanism 48 or a plurality of rotating motors for driving the rotating disc, the first rotating arm and the first suction disc to rotate.
As shown in fig. 11-13, the pushing device includes a first driving wheel 111 driven by a motor, a first driven wheel 112, a synchronous belt 113 passing around the first driving wheel and the first driven wheel and extending along the longitudinal direction, a plurality of pushing mechanisms 14 transversely fixed on the synchronous belt, and a guide rail 13 extending obliquely along the direction of the conveying belt; the material conveying line is arranged beside the synchronous belt; the pushing mechanism comprises a pushing plate 142 which can slide along the transverse direction and push the material away from the material conveying line, and the pushing plate is fixedly connected with a sliding block matched with the guide rail.
As shown in fig. 11-13, there are two first driving wheels, two first driven wheels and two synchronous belts, the two synchronous belts pass around the pair of driving wheels and the driven wheels respectively, and the guide rail is located between the two synchronous belts; the synchronous belt far away from the material conveying line is a first synchronous belt, and the synchronous belt close to the material conveying line is a second synchronous belt;
the guide rails comprise a first guide rail 131 and a second guide rail 132 which are positioned at the upper part, a third guide rail 133 which is positioned at the lower part and is parallel to the first guide rail, a fourth guide rail 134 which is positioned at the lower part and is parallel to the second guide rail, a first disc guide rail 135 which is coaxially arranged with the two first driving wheels, and a second disc guide rail 136 which is coaxially arranged with the two first driven wheels; the first guide rail extends from one side of the first synchronous belt to one side of the second synchronous belt in an inclined mode; the second guide rail extends from the first side of the second synchronous belt to the first side of the first synchronous belt; the first guide rail and the third guide rail are connected with the first disc guide rail in a tangent mode, and the second guide rail and the fourth guide rail are connected with the second disc guide rail in a tangent mode.
The synchronous belt is used for driving the push plates, a plurality of paired material baffles corresponding to the push plates are arranged on the material conveying line, materials are placed between the pair of material baffles, the linear speed of the movement of the material baffles and the movement of the paper box baffles are the same as that of the push plates, and the plurality of push plates are continuously guided through a section of guide rail gradually close to the material conveying line; after the push plate pushes the materials into the paper box, the materials return to the initial position after rotating for a circle under the guiding action of other parts of the guide rail, a staggered material pushing structure is formed, and the material pushing device can adapt to assembly line boxing operation.
The material is placed on the material conveying line, a paper box conveying line is further arranged on one side, away from the push plate, of the material conveying line, the linear speed of the paper box is the same as that of the material, and the paper box, the material and the push plate are arranged on the same straight line.
The material is placed between a pair of material baffles on the material conveying line, the linear velocity of the material conveying belt is the same as that of the synchronous belt, the push plate always faces the material, and the first guide rail obliquely extends from one side far away from the material conveying line to one side close to the material conveying line, so that the push plate can transversely slide to one side of the material while moving forwards under the action of the synchronous belt, the material is pushed into a corresponding paper box, and the boxing of single material is realized; by analogy in proper order, other push pedals all can realize adorning the box with material propelling movement to carton in specific moment.
Two first driving wheels are coaxial, two first driven wheels are coaxial, and two synchronous belts are respectively sleeved on the two pairs of driving wheels and the two pairs of driven wheels.
In order to enable the push plate to repeatedly push materials, a four-section guide rail design is adopted by combining a synchronous belt structure, a first guide rail and a second guide rail are arranged on the upper portion, and a third guide rail and a fourth guide rail are arranged on the lower portion; a certain push plate pushes materials into the paper box under the guiding action of the first guide rail, is close to one side of the first synchronous belt under the action of the second guide rail, is close to the second synchronous belt again under the action of the second disc guide rail and the fourth guide rail, and returns to the initial position under the action of the third guide rail and the first disc guide rail to form a movement cycle of the push plate.
Guide grooves are formed in the first guide rail, the second guide rail, the third guide rail and the fourth guide rail as well as the first disc guide rail and the second disc guide rail, and the guide grooves between the two guide rails which are connected together are communicated, so that the sliding block can slide in the guide grooves between the guide rails.
As shown in fig. 14-17, the buckle cover device includes a tongue-folding plate 221 and a cover-entering plate 222 which can perform a transverse reciprocating motion and are arranged in sequence from front to back along a longitudinal direction, a guardrail 231 fixedly suspended above the tongue-folding plate, and a supporting plate 232 closely attached to the lower surfaces of the tongue-folding plate and the cover-entering plate; the lower surface of the supporting plate is higher than the lower surface of the box body; the paper cassette is movable from front to back to fifth and sixth positions 211 and 212; when the paper box moves to a fifth position, the box cover is placed on the guardrail, the tongue folding plate extends out, and the front part of the box cover is bent towards the box body to form a bent part 1-3; when the paper box moves to a sixth position, the bending part is placed on the supporting plate, the cover plate extends out, and the box cover and the bending part are pushed into the box body;
the buckle cover device also comprises a buckle cover plate 223 which can do transverse reciprocating motion and is arranged behind the cover entering plate, and the paper box can move backwards from the sixth position to the seventh position 213; when the paper box is located at the seventh position, the bent part is completely pushed into the box body by the buckling cover plate, so that the box cover is perpendicular to the upper part of the box body.
As shown in fig. 14-17, the cover-locking device includes a horizontally disposed mounting plate 230, a rotating motor fixedly connected to the mounting plate, a horizontal plate 225 fixedly connected to a rotating end of the rotating motor, a push rod 226 hinged to one end of the horizontal plate, a connecting plate 220 hinged to the other end of the push rod, and a guide rail 224 fixedly disposed on an upper surface of the mounting plate; the lower surface of the connecting plate is fixedly connected with a sliding pair of the guide rail, and the tongue folding plate and the cover plate are fixedly arranged on the connecting plate; the guardrail and the supporting plate are fixedly connected with the mounting plate;
the device also comprises a vertical support 240 and a first adjusting hand wheel 241 vertically arranged on the vertical support, wherein the mounting plate is fixedly connected with the moving end of the first adjusting hand wheel;
the device also comprises a horizontal bracket 250 which is transversely arranged and a second adjusting hand wheel 251 which is horizontally arranged on the horizontal bracket, wherein the longitudinal bracket is fixedly connected with the moving end of the second adjusting hand wheel.
The basic function of the cover buckling device is realized through the tongue folding plate and the cover entering plate, and the paper box sequentially passes through the fifth position, the sixth position and the seventh position through the paper box conveying line.
Go into the apron and stretch out the time, can push the portion of bending and lid to the box body direction, realize the buckle closure function of basis.
Go into the apron and realize the buckle closure after, the lid probably because the outer short distance that pops out of elasticity box, in order to realize complete buckle closure, the buckle closure device still is provided with the buckle closure, and it stretches out the back and goes into the box body with lid and the top of bending once more, carries out the secondary buckle closure.
The tongue folding plate, the cover entering plate and the cover buckling plate of the cover buckling device are all arranged on the connecting plate, the motor drives the push rod to reciprocate when rotating, and meanwhile, the connecting plate carries out transverse reciprocating motion along the guide rail, so that ejection and retraction of the tongue folding plate, the cover entering plate and the cover buckling plate are realized.
The buckle closure device further comprises two adjusting hand wheels, the adjusting hand wheels can drive the moving ends of the adjusting hand wheels to move horizontally when rotating, the position of the tool is adjusted through the first adjusting hand wheels and the second adjusting hand wheels, and the production change time is shortened when the product specifications are changed.
The invention also comprises an empty carton conveying line 80, a lug folding device 70, a human-computer interface 50 and an discharging conveying line 60.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and any reference signs in the claims are not intended to be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (10)

1. The utility model provides a high-speed dress box production line for carton (1) under the folding state caches, carries, opens the box, feeds and buckle closure, its characterized in that includes:
the sheet collecting and conveying device caches the paper boxes in a folded state through the multiple pairs of bearing plates and feeds the paper boxes in the folded state between the pair of paper box baffles;
a carton conveying line (15) including a carton conveying belt (151) moving in a longitudinal direction and carton dams (152) arranged in pairs on the carton conveying line;
a material conveying line (12) including a material conveying belt (121) moving in the same direction as the carton conveying belt and a pair of material blocking plates (122) arranged on the material conveying line in pairs, the pair of material blocking plates being aligned with the pair of carton blocking plates in the longitudinal direction;
the box opening device is rotated, the paper box in a folded state between the pair of paper box baffles is sucked by the suckers, the two top surfaces of the paper box are respectively sucked by the two suckers to realize box opening, and the opened paper box is placed between the pair of paper box baffles;
the pushing device can push the materials between the pair of material baffles into the paper boxes between the pair of paper box baffles;
the cover buckling device is used for buckling the box cover (1-2) of the paper box to the box body (1-1).
2. The high-speed boxing production line in accordance with claim 1, wherein: the sheet collecting and conveying device comprises a first conveying belt (31) and a second conveying belt (32) which are vertically encircled, a first bearing plate (311) vertically arranged on the first conveying belt, and a second bearing plate (321) vertically arranged on the second conveying belt; the linear speeds of the first conveying belt and the second conveying belt are the same; when the first bearing plate close to one side of the second conveying belt is in a horizontal state, at least one second bearing plate is arranged on one side of the second conveying belt close to the first conveying belt and is positioned on the same horizontal plane as the first bearing plate; the first conveying belt and the second conveying belt rotate around in opposite directions.
3. The high-speed boxing production line in accordance with claim 2, wherein: the device comprises a first upper roller and a second upper roller which are positioned at the upper part, a first lower roller which is positioned at the lower part of the first upper roller, and a second lower roller which is positioned at the lower part of the second upper roller; the first conveying belt bypasses the first upper roller and the first lower roller, so that the part of the first conveying belt between the first upper roller and the first lower roller is in a vertical state, and a first bearing plate arranged on the first conveying belt in the vertical state is in a horizontal state; the second conveying belt bypasses the second upper roller and the second lower roller, so that the part of the second conveying belt between the second upper roller and the second lower roller is in a vertical state, and the second bearing plate arranged on the second conveying belt in the vertical state is in a horizontal state.
4. The high-speed boxing production line in accordance with claim 2, wherein: the device also comprises a vertically arranged paper box blocking plate (39) and a blowing nozzle (38) horizontally facing the paper box blocking plate; a gap for mounting the paper box blocking plate is formed between the first bearing plate close to one side of the second conveying belt and the second bearing plate close to one side of the first conveying belt;
the device comprises a receiving plate (35) used for receiving a paper box falling from a first bearing plate and a second bearing plate, a first telescopic cylinder which is longitudinally arranged and the moving end of which is fixedly connected with the receiving plate, a blanking plate (36) used for receiving the paper box falling when the receiving plate retracts, and a second telescopic cylinder which is longitudinally arranged and the moving end of which is fixedly connected with the blanking plate;
the paper box conveying line (15) comprises a paper box conveying belt (151) moving longitudinally, and a plurality of paper box baffle plates (152) arranged in pairs are fixedly arranged on the paper box conveying belt along the long side direction of the paper box conveying belt; when the second telescopic cylinder drives the blanking plate to retract, the paper box falls between the pair of paper box baffles.
5. The high-speed boxing production line in accordance with claim 1, wherein: the rotary box opening device is used for opening a paper box with two top surfaces (1-4) and two side surfaces (1-5), and comprises a rotary plate (42), a first rotary arm (431) with one end rotatably connected with the rotary plate, a first suction cup (441) rotatably connected with the other end of the first rotary arm, and a box opening suction cup (45) fixedly arranged towards the rotary plate; the rotating direction of the rotating disc is the same as that of the first sucking disc, and the rotating direction of the rotating disc is opposite to that of the first rotating arm, and the first sucking disc can move to at least a first position (411) and a second position (412); when the first sucking disc is located at the first position, the first sucking disc sucks the paper box; when the first sucking disc is located at the second position, the first sucking disc and the box opening sucking disc respectively suck the two top surfaces of the paper box, and the two top surfaces of the paper box are separated in the continuous rotating process of the first sucking disc.
6. The high-speed boxing production line in accordance with claim 5, wherein: the box opening sucker is fixedly connected with the box opening sliding plate; when the rotating disc, the first rotating arm and the first suction disc rotate, the first suction disc can move to a third position (413), and at the moment, one surface, far away from the first suction disc, of the paper box sucked by the first suction disc is in contact with the box opening sliding plate; under the blocking action of the carton opening sliding plate, two top surfaces of the carton sucked by the first sucker are kept in a separated state, and one top surface of the carton and one side surface form an acute dihedral angle and the other side surface form an obtuse dihedral angle;
the rotary disc is arranged along a vertical surface; the first suction cup is also movable to a fourth position (414) when the turntable, the first rotation arm and the first suction cup rotate, and a paper box in a separation state is kept entering between the pair of paper box baffles; two side surfaces of the paper box are respectively and closely contacted with the two paper box baffles, and the side surfaces of the paper box are vertical to the top surface;
the device also comprises a second rotating arm (432) with one end rotatably mounted on the rotating disc and a second sucker (442) rotatably connected with the other end of the second rotating arm; the mounting point of the second rotating arm, the circle center of the rotating disc and the mounting point of the first rotating arm are arranged in a collinear way; the second rotating arm and the first rotating arm have the same motion track; the first sucker and the second sucker have the same motion track;
when the first suction disc moves to the first position, the paper box sucked by the second rotating arm is contacted with the box opening sliding plate;
when the first sucker moves to the second position, the second sucker moves between the fourth position and the first position, and the second sucker faces the outer side of the disc;
when the first sucker moves to the third position, the second sucker moves to the first position, and the second sucker sucks the paper box;
when the first sucker moves to the fourth position, the second sucker moves between the first position and the second position, and the second sucker faces the outer side of the disc.
7. The high-speed boxing production line in accordance with claim 1, wherein the pushing device comprises a first driving wheel (111) driven by a motor, a first driven wheel (112), a synchronous belt (113) which bypasses the first driving wheel and the first driven wheel and extends along the longitudinal direction, a plurality of pushing mechanisms (14) transversely fixed on the synchronous belt, and a guide rail (13) extending obliquely along the direction of the conveying belt; the material conveying line is arranged beside the synchronous belt; the pushing mechanism comprises a push plate (142) which can slide along the transverse direction and push the material away from the material conveying line, and the push plate is fixedly connected with a sliding block matched with the guide rail.
8. The high-speed boxing production line in accordance with claim 7, wherein: the two synchronous belts respectively bypass the pair of driving wheels and the driven wheels, and the guide rail is positioned between the two synchronous belts; the synchronous belt far away from the material conveying line is a first synchronous belt, and the synchronous belt close to the material conveying line is a second synchronous belt;
the guide rails comprise a first guide rail (131) and a second guide rail (132) which are positioned at the upper part, a third guide rail (133) which is positioned at the lower part and is parallel to the first guide rail, a fourth guide rail (134) which is positioned at the lower part and is parallel to the second guide rail, a first disc guide rail (135) which is coaxially arranged with the two first driving wheels, and a second disc guide rail (136) which is coaxially arranged with the two first driven wheels; the first guide rail extends from one side of the first synchronous belt to one side of the second synchronous belt in an inclined mode; the second guide rail extends from the first side of the second synchronous belt to the first side of the first synchronous belt; the first guide rail and the third guide rail are connected with the first disc guide rail in a tangent mode, and the second guide rail and the fourth guide rail are connected with the second disc guide rail in a tangent mode.
9. The high-speed boxing production line in accordance with claim 1, wherein: the buckle cover device comprises a tongue folding plate (221) and a cover entering plate (222) which can do transverse reciprocating motion and are sequentially arranged from front to back along the longitudinal direction, a guardrail (231) fixedly suspended above the tongue folding plate, and a supporting plate (232) tightly attached to the lower surfaces of the tongue folding plate and the cover entering plate; the lower surface of the supporting plate is higher than the lower surface of the box body; the paper cassette is movable from front to back to a fifth position (211) and a sixth position (212); when the paper box moves to a fifth position, the box cover is placed on the guardrail, the tongue folding plate extends out, and the front part of the box cover is bent towards the direction of the box body to form a bending part (1-3); when the paper box moves to a sixth position, the bending part is placed on the supporting plate, the cover plate extends out, and the box cover and the bending part are pushed into the box body;
the buckle cover device also comprises a buckle cover plate (223) which can do transverse reciprocating motion and is arranged behind the cover entering plate, and the paper box can move backwards from the sixth position to the seventh position (213); when the paper box is located at the seventh position, the bent part is completely pushed into the box body by the buckling cover plate, so that the box cover is perpendicular to the upper part of the box body.
10. The high-speed boxing production line of claim 9, wherein the cover buckling device comprises a horizontally arranged mounting plate (230), a rotating motor fixedly connected with the mounting plate, a transverse plate (225) fixedly connected with the rotating end of the rotating motor, a push rod (226) hinged with one end of the transverse plate, a connecting plate (220) hinged with the other end of the push rod, and a guide rail (224) fixedly arranged on the upper surface of the mounting plate; the lower surface of the connecting plate is fixedly connected with a sliding pair of the guide rail, and the tongue folding plate and the cover plate are fixedly arranged on the connecting plate; the guardrail and the supporting plate are fixedly connected with the mounting plate;
the device also comprises a vertical support (240) which is vertically arranged and a first adjusting hand wheel (241) which is vertically arranged on the vertical support, wherein the mounting plate is fixedly connected with the moving end of the first adjusting hand wheel;
the horizontal bracket (250) is transversely arranged, and the second adjusting hand wheel (251) is horizontally arranged on the horizontal bracket, and the longitudinal bracket is fixedly connected with the moving end of the second adjusting hand wheel.
CN202110089732.2A 2021-01-22 2021-01-22 High-speed boxing production line Active CN112896632B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117985294A (en) * 2024-04-03 2024-05-07 泰州市茂泰卫生用品有限公司 Automatic packaging box charging equipment for cosmetic cotton sheets

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Publication number Priority date Publication date Assignee Title
JP2011006212A (en) * 2009-06-26 2011-01-13 Omori Mach Co Ltd Supply device of ptp sheet group and product supply system using the same
CN203727708U (en) * 2013-12-31 2014-07-23 广州奥迪通用照明有限公司 Packaging machine
CN105857732A (en) * 2016-06-17 2016-08-17 厦门佳创科技股份有限公司 Sheet conveying device with synchronous belt lifting mechanism
CN109904530A (en) * 2019-05-05 2019-06-18 陈保成 Pole piece lift and conveyer structure and its production line quickly overlapped applied to positive/negative plate
CN212245302U (en) * 2020-03-18 2020-12-29 广东凯宝机器人科技有限公司 Temporary storage device for glass plate carriers

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011006212A (en) * 2009-06-26 2011-01-13 Omori Mach Co Ltd Supply device of ptp sheet group and product supply system using the same
CN203727708U (en) * 2013-12-31 2014-07-23 广州奥迪通用照明有限公司 Packaging machine
CN105857732A (en) * 2016-06-17 2016-08-17 厦门佳创科技股份有限公司 Sheet conveying device with synchronous belt lifting mechanism
CN109904530A (en) * 2019-05-05 2019-06-18 陈保成 Pole piece lift and conveyer structure and its production line quickly overlapped applied to positive/negative plate
CN212245302U (en) * 2020-03-18 2020-12-29 广东凯宝机器人科技有限公司 Temporary storage device for glass plate carriers

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117985294A (en) * 2024-04-03 2024-05-07 泰州市茂泰卫生用品有限公司 Automatic packaging box charging equipment for cosmetic cotton sheets
CN117985294B (en) * 2024-04-03 2024-06-07 泰州市茂泰卫生用品有限公司 Automatic packaging box charging equipment for cosmetic cotton sheets

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