Full-automatic vertical cutting machine
Technical Field
The invention relates to a full-automatic straight cutting machine, in particular to a full-automatic straight cutting machine which can automatically cut materials transversely and longitudinally, does not need manual operation and has high production efficiency.
Background
The existing cutting of the pearl wool is mainly performed by a cutting machine, for example, a pearl wool sheet is cut into a plurality of small pearl wool squares by a semi-automatic vertical cutting machine. The frame of the vertical cutting machine is fixed, the workbench moves, and the pearl cotton sheet is cut into a plurality of pearl cotton slivers; then, the pearl cotton sliver is manually adjusted to be rotated by 90 degrees, and then is cut into a plurality of pearl cotton squares. The production form of one-way cutting and manual steering has low automation degree and low production efficiency.
Disclosure of Invention
The invention aims to provide a full-automatic vertical cutting machine which can automatically cut materials transversely and longitudinally, does not need manual operation and has high production efficiency.
In order to achieve the purpose, the full-automatic straight cutting machine provided by the invention comprises a workbench, a cutter device, a driving device, a propelling device and a position adjusting device; the propelling device pushes the materials to move and feed along the transverse direction of the workbench; the cutter device slides longitudinally relative to the workbench; the driving device drives the cutter device to slide so as to longitudinally cut the material; the position adjusting device is arranged on the surface of the workbench and is provided with a rotating shaft perpendicular to the surface of the workbench so as to drive the material to rotate.
Compared with the prior art, the cutting device is arranged in a sliding manner relative to the workbench, the driving device is used for driving the cutting device to slide along the longitudinal direction, and the pushing device is used for pushing the material to feed, so that the cutting device can longitudinally cut the material loaded on the workbench. And a position adjusting device is arranged on the surface of the workbench, and is used for adjusting the position of the material, so that the material can rotate by 90 degrees, the cutter device can be reused for transversely cutting the material, and the material forms a plurality of small squares. The whole process is automatically completed through the matching of each device, manual operation is not needed, the production efficiency is effectively improved, meanwhile, accidents caused by manual operation are avoided, and the production safety is improved.
Preferably, the position adjusting device comprises a bracket, a jacking device, a lifting support and a rotating device, the bracket is connected to the workbench, the jacking device is arranged on the bracket, the output end of the jacking device is connected with the lifting support, and the rotating device is arranged on the lifting support. Through setting up rotating device can make the material can rotate certain angle to reach the purpose of position adjustment, make the material can be followed another angle once more by cutters cuts, and then reach the purpose of cutting into the square. In addition, through setting up jacking device can make the material promotes and leaves before the rotation the workstation to prevent to take place the interference with the workstation, guarantee material turned angle's accuracy.
Specifically, the jacking device includes elevator motor, lead screw and slider, the lead screw pin joint in the bracket, slider threaded connection in the lead screw and with the lifting support is connected, elevator motor set up in the bracket and drive the lead screw rotates. The accuracy of the lifting position can be improved by utilizing the lead screw and the sliding block to drive the lifting bracket to lift.
Specifically, the rotating device comprises a rotating motor, a driving gear, a fluted disc and a tray for bearing materials, wherein the fluted disc is pivoted on the lifting support and connected with the tray, the output end of the rotating motor is connected with the driving gear, and the driving gear is meshed with the fluted disc to drive the tray to rotate.
Specifically, the rotating device further comprises an annular rail and a roller, the annular rail is arranged on the lifting support and concentric with the fluted disc, and the roller is arranged on the lower bottom of the tray and is in rolling contact with the annular rail.
Preferably, the propelling device comprises a pair of clamping plates and driving mechanisms respectively driving the clamping plates, and the driving mechanisms drive the clamping plates to further drive the materials to move.
Preferably, the cutter device comprises a frame body, a driving motor, a cutter belt and a plurality of driving wheels, the driving wheels are pivoted on the frame body, the cutter belt is wound on the driving wheels, and the driving motor drives the driving wheels to rotate so as to drive the cutter belt to operate.
Preferably, the full-automatic straight cutting machine further comprises a pressing and holding device, and the pressing and holding device is arranged on the workbench to position the material.
Specifically, the pressing device comprises a support frame, an air cylinder and a pressing block, the support frame is fixed on the workbench, and the air cylinder is arranged on the support frame and the output end of the air cylinder is connected with the pressing block to drive the pressing block to press and hold the material.
Specifically, the pressing block is longitudinally provided with a long hole, and a cutter belt of the cutter device penetrates through the long hole.
Drawings
Fig. 1 is a perspective view of the full-automatic vertical cutting machine of the invention.
Fig. 2 is a front view of the full-automatic slitting machine of the present invention.
Fig. 3 is a top view of the full-automatic slitting machine of the present invention.
Fig. 4 is a side view of the full-automatic slitting machine of the present invention.
Fig. 5 is a top view of the position adjusting device of the full-automatic vertical cutting machine of the invention.
Fig. 6 is a side view of the position adjusting device of the full-automatic vertical cutting machine of the invention.
FIG. 7 is a side view of the position adjusting device of the full-automatic vertical cutting machine of the present invention when lifting the tray.
Fig. 8 is a bottom view of the position adjusting device of the full-automatic vertical cutting machine of the invention.
Fig. 9 is a side view of the cutter device of the full-automatic vertical cutting machine of the invention.
Fig. 10 is a structural diagram of a pressing device of the full-automatic vertical cutting machine.
Detailed Description
In order to explain technical contents, structural features, and effects achieved by the present invention in detail, the following detailed description is given with reference to the embodiments and the accompanying drawings.
As shown in fig. 1 to 4, the full-automatic vertical cutting machine 100 of the present invention includes a worktable 1, a cutter device 2, a driving device 3, a propelling device 4 and a position adjusting device 5; the workbench 1 is fixed on the ground. The propelling device 4 is arranged on the workbench 1 and pushes the materials to move and feed along the transverse direction of the workbench 1. One side of the front section of the workbench 1 close to the cutter device 2 is a feeding area for feeding materials. The full-automatic vertical cutting machine 100 further comprises a sliding rail 6, and the cutting device 2 longitudinally slides along the sliding rail 6 relative to the workbench 1. The driving device 3 drives the cutter device 2 to slide so as to longitudinally cut the material. The position adjusting device 5 is arranged on the surface of the workbench 1 and located at the rear section of the workbench 1, and the position adjusting device 5 is provided with a rotating shaft perpendicular to the surface of the workbench 1 so as to drive the material to rotate.
Referring to fig. 5 to 8, the position adjusting device 5 includes a bracket 51, a jacking device 52, a lifting bracket 53 and a rotating device 54, an opening 12 is formed on the surface of the workbench 1, and the bracket 51 is connected to the lower side of the workbench 1 and located at the opening 12. The jacking device 52 is arranged on the bracket 51, and the output end of the jacking device is connected with the lifting support 53 so as to jack the lifting support 53.
Referring to fig. 5 to 8, the lifting device 52 includes a lifting motor 521, four lead screws 522, four sliders 523, a driving sprocket 524, four driven sprockets 525 and a chain 526. The lead screws 522 are respectively pivoted to the brackets 51, and the sliders 523 are respectively in threaded connection with the lead screws 522 and connected with the lifting brackets 53. The lifting motor 521 is disposed on the bracket 51, and an output end of the lifting motor is connected to the driving sprocket 524, the driven sprockets 525 are respectively disposed at a lower end of each of the screws 522, and the chain 526 is wound between the driving sprocket 524 and the driven sprockets 525 to drive the screws 522 to rotate. The accuracy of the lifting position can be improved by driving the lifting support 53 to lift by using the screw rod 522 and the slider 523.
Referring to fig. 5 to 8, the rotating device 54 is disposed on the lifting bracket 53. The rotating device 54 can rotate the material by a certain angle, so that the position can be adjusted, the material can be cut by the cutter device 2 from another angle again, and the purpose of cutting the material into squares can be achieved. In addition, through setting up jacking device 52, can make the material promote and leave before the rotation workstation 1 to prevent to take place the interference with workstation 1, guarantee material turned angle's accuracy. Specifically, the rotating device 54 includes a rotating motor 541, a driving gear 542, a toothed disc 543, a tray 544 for carrying materials, an annular track 545 and a roller 546, wherein the toothed disc 543 is pivotally connected to the lifting bracket 53 and connected to the tray 544, an output end of the rotating motor 541 is connected to the driving gear 542, and the driving gear 542 is engaged with the toothed disc 543 to drive the tray 544 to rotate. The annular rail 545 is disposed on the lifting bracket 53 and concentric with the toothed plate 543, and the roller 546 is disposed on the bottom of the tray 544 and is in rolling contact with the annular rail 545.
Referring to fig. 1 and fig. 6, the propelling device 4 includes a pair of clamping plates 41 and driving mechanisms 42 disposed corresponding to the clamping plates 41 one by one and respectively driving the clamping plates 41, and the driving mechanisms 42 drive the clamping plates 41 to move the material. One of the driving mechanisms 42 is disposed at a front section of the working table 1, and the other driving mechanism 42 is disposed at a rear section of the working table 1. The driving mechanism 42 comprises a pushing motor (not marked in the figure), a pair of screw rods, a pair of sliding blocks, a driving belt pulley, a driven belt pulley and a belt, wherein the pushing motor is fixed on one side of the workbench 1, the screw rods are respectively arranged on two sides of the workbench 1, the sliding blocks are respectively in threaded arrangement on the screw rods and fixedly connected with the clamping plates 41, and the clamping plates 41 stretch over the workbench 1. The driving mechanism 42 and the clamping plate 41 located at the front section of the workbench 1 drive the material located at the front section of the workbench 1 to move to the rear section of the workbench 1. The driving mechanism 42 and the clamping plate 41 which are positioned at the rear section of the workbench 1 drive the material positioned at the rear section of the workbench 1 to move towards the front section of the workbench 1.
Referring to fig. 1, 2 and 9, the cutting device 2 includes a frame 21, a driving motor 22, a cutter belt 23 and a plurality of driving wheels 24, wherein the frame 21 slides along the slide rail 6. Each driving wheel 24 is respectively pivoted to the frame body 21, the knife belt 23 is wound between the driving wheels 24, and the driving motor 22 drives the driving wheels 24 to rotate so as to drive the knife belt 23 to operate. The workbench 1 is provided with a gap 13 for the knife belt 23 to pass through.
As shown in fig. 10, the full-automatic straight cutting machine 100 further includes a pressing device 7, and the pressing device 7 is disposed on the worktable 1 and above the gap 13 for positioning the material. The pressing and holding device 7 is positioned between the two clamping plates 41 of the propelling device 4. The pressing device 7 comprises a support frame 71, an air cylinder 72 and a pressing block 73, the support frame 71 is fixed on the workbench 1, a sliding seat 711 is slidably arranged on the support frame 71, the air cylinder 72 is arranged on the sliding seat 711, and the output end of the air cylinder is connected with the pressing block 73 so as to drive the pressing block 73 to press and hold materials. The pressing block 73 is longitudinally provided with an elongated hole 731, and the knife strip 23 of the cutting knife device 2 passes through the elongated hole 731 and the slit 13.
In summary, the working principle of the fully automatic vertical cutting machine 100 of the present invention is described in detail as follows:
first, the driving mechanism 42 located at the front stage of the table 1 is controlled to move the corresponding clamp plate 41 to the front stage end of the table 1, and the driving mechanism 42 located at the rear stage of the table 1 is controlled to move the corresponding clamp plate 41 to the rear stage end of the table 1. So that the two clamping plates 41 are respectively positioned at the two ends of the workbench 1. At this time, the pearl wool sheet is placed on the feeding area on the work table 1. Then, the driving mechanism 42 located at the front section of the workbench 1 drives the clamping plate 41, and further drives the pearl cotton sheet to move a step distance in the direction of the workbench 1, namely in the direction of the rear section of the workbench 1, wherein the step distance is equal to the length of the square to be cut. Then, the pressing device 7 is started to press the pearl cotton sheet; then, the cutter device 2 is started, the driving motor 22 drives the knife belt 23 to operate, and the knife belt 23 starts to cut the pearl cotton sheet; meanwhile, the driving device 3 drives the cutter device 2 to move longitudinally, so that the cutter belt 23 cuts a longitudinal cut on the pearl cotton sheet. When one cutting is finished, the pressing and holding device 7 releases the pearl cotton sheet. Then, the driving mechanism 42 located at the front section of the workbench 1 drives the pearl cotton sheet to move a step pitch to the rear section of the workbench 1, the pressing and holding device 7 presses and holds the pearl cotton sheet again, and the cutter device 2 continues to longitudinally cut the pearl cotton sheet again in the direction opposite to the previous time. And cutting the pearl cotton sheet into a plurality of strips. At this time, the driving mechanism 42 located at the front stage of the table 1 brings the strip-shaped pearl wool sheets to the rear stage of the table 1 and above the position adjusting device 5. At this time, the lifting device 52 of the position adjusting device 5 is started and lifts the lifting bracket 53, so as to lift the tray 544 and the strip-shaped pearl wool sheet to be higher than the surface of the workbench 1. Then, the rotating device 54 is activated, the rotating motor 541 drives the driving gear 542, and the driving gear 542 drives the gear plate 543 to rotate, so as to rotate the tray 544. This application rotates 90 degrees through the control rotation motor 541's output, and then makes tray 544 and the cotton sheet of pearl of bar rotate 90 degrees. Finally, the lifting device 52 lowers the lifting bracket 53 again, so that the strip-shaped pearl wool sheet is placed on the surface of the workbench 1 again. Then, under the cooperation of the driving mechanism 42, the clamping plate 41, the pressing device 7 and the cutter device 2 which are positioned at the rear section of the workbench 1, the strip-shaped pearl cotton sheet moves transversely towards the front section of the workbench 1, and transverse cuts are continuously cut on the strip-shaped pearl cotton sheet. Thereby enabling the strip-shaped pearl cotton sheet material to form a plurality of smaller square-shaped materials.
Compared with the prior art, the cutting device 2 is arranged in a sliding manner relative to the workbench 1, the driving device 3 is used for driving the cutting device 2 to slide along the longitudinal direction, and the pushing device 4 is used for pushing the material to feed, so that the cutting device 2 can longitudinally cut the material loaded on the workbench 1. And a position adjusting device 5 is arranged on the surface of the workbench 1, and the position of the material is adjusted by the position adjusting device 5, so that the material can rotate by 90 degrees, the cutter device 2 can be reused for transversely cutting the material, and the material forms a plurality of small squares. The whole process is automatically completed through the matching of each device, manual operation is not needed, the production efficiency is effectively improved, meanwhile, accidents caused by manual operation are avoided, and the production safety is improved.
The above disclosure is only a preferred embodiment of the present invention, and certainly should not be taken as limiting the scope of the present invention, which is therefore intended to cover all equivalent changes and modifications within the scope of the present invention.