CN112894840B

CN112894840B - Intelligent robot for steel structure surface rust removal

Info

Publication number: CN112894840B
Application number: CN202110052395.XA
Authority: CN
Inventors: 王登堂; 王宏景
Original assignee: Shanghai Jianye Technology Co ltd
Current assignee: Shanghai Jianye Technology Co ltd
Priority date: 2021-01-15
Filing date: 2021-01-15
Publication date: 2021-10-26
Anticipated expiration: 2041-01-15
Also published as: CN112894840A

Abstract

The invention relates to the technical field of robot rust removal, and discloses an intelligent robot for steel structure surface rust removal. According to the invention, the shielding plates are symmetrically and slidably arranged on the two sides of the first fixing plate, and can effectively shield dust generated in the rust removing process, so that the pollution of the dust flying to the environment is avoided; can assist the steel construction to compress tightly through the effect that compresses tightly the pole for can be better to the surface of steel construction rust cleaning.

Description

Intelligent robot for steel structure surface rust removal

Technical Field

The invention relates to the technical field of robot rust removal, in particular to an intelligent robot for removing rust on the surface of a steel structure.

Background

Steel structures are structures composed of steel materials and are one of the main building structure types. The structure mainly comprises steel beams, steel columns, steel trusses and other members made of section steel, steel plates and the like, rust removing and preventing processes such as silanization, pure manganese phosphating, washing drying, galvanization and the like are adopted, when the steel structure is used or stored for a long time, the surface of the steel structure can be corroded, and therefore rapid rust removal needs to be carried out on the surface of the steel structure, and the service life of the steel structure is prolonged.

However, when the existing robot derusts a steel structure, a large amount of dust is generated in the derusting process, so that the environment is polluted, in the derusting process, the robot and the steel structure are affected by infirm fixation to derust, the working efficiency is reduced, and the dust is accumulated on a derusting platform to pollute the platform. Therefore, those skilled in the art provide an intelligent robot for removing rust on the surface of a steel structure to solve the problems set forth in the background art.

Disclosure of Invention

The invention aims to provide an intelligent robot for removing rust on the surface of a steel structure, which aims to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme:

an intelligent robot for steel structure surface rust removal comprises a moving seat, a control box is fixedly mounted on the upper surface of the moving seat, a host is integrally mounted on the upper surface of the control box, a display screen is arranged on the front surface of the host, a placing box is arranged on the upper surface of the moving seat behind the control box, a cleaning plate is mounted at the edge position of the front surface of the moving seat, a pressing rod is arranged below the control box on the front surface of the moving seat, a first fixing plate is mounted at the middle position of the front surface of the control box, a hydraulic box is arranged on the lower surface of the first fixing plate, a first moving plate is connected to the telescopic end of the hydraulic box, a rust removal motor is mounted on the upper surface of the first moving plate, a rust removal shaft is connected to the driving end of the rust removal motor, a rust removal disc is connected to the bottom end of the rust removal shaft, shielding plates are slidably mounted on two sides of the first fixing plate, the upper surface of placing the case has seted up the standing groove, the constant head tank has been seted up to the inboard of standing groove, and the inside slidable mounting of standing groove has the division board, the bilateral symmetry of division board is installed and is slided the slide bar with the constant head tank each other.

As a still further scheme of the invention: six locating grooves are formed in the inner side of the placing groove at least in equal distance, and a spongy cushion with the thickness of 0.1mm is arranged on the lower surface of the placing groove.

As a still further scheme of the invention: the connecting piece is installed to one side symmetry of shielding plate, the slide rail is installed to one side integral type of connecting piece, the mounting panel is installed to the side intermediate position department of shielding plate, the lower surface mounting of mounting panel has first electric telescopic handle, the upper surface of first fixed plate seted up with slide rail gliding spout each other, and the upper surface of first fixed plate has seted up the spacing groove.

As a still further scheme of the invention: the slide rail is "T" type setting with the connecting piece, and slide rail and connecting piece are stainless steel material, the flexible end embedding of first electric telescopic handle is to the inside of spacing groove.

As a still further scheme of the invention: the front surface of the moving seat is provided with a second fixed plate, a second electric telescopic rod is installed at the middle position of the lower surface of the second fixed plate, the telescopic end of the second electric telescopic rod is connected with a second movable plate, a pressing rod is clamped on the front surface of the second movable plate, a clamping pin is installed on one side of the pressing rod, a clamping groove matched with the clamping pin in a mutual mode is formed in the front surface of the second movable plate, and an anti-slip layer is arranged on the lower surface of the pressing rod.

As a still further scheme of the invention: at least ten clamping grooves are formed in the front surface of the second moving plate in a rectangular shape, and the width of each clamping groove is one fifth of the width of the second moving plate.

As a still further scheme of the invention: the pressing rod is at least provided with two sets for the rectangle at the front surface of second movable plate, the skid resistant course is the rubber material, and the lower surface of skid resistant course is provided with rubber antiskid bump.

As a still further scheme of the invention: the utility model discloses a cleaning device, including cleaning plate, dust absorption fan, limiting plate, air outlet pipe, dust removal bag, air outlet pipe, cleaning plate's bottom is installed the scraper blade, and cleaning plate's lower surface has seted up the air intake, cleaning plate's internally mounted has the third fixed plate, the intermediate position department of third fixed plate is provided with the dust absorption fan, cleaning plate's upper surface border position department installs the limiting plate, and one side of cleaning plate installs out the air pipe, one side threaded connection who goes out the air pipe has the dust bag.

As a still further scheme of the invention: the lower surface of scraper blade and cleaning plate is the gradient setting, and the scraper blade sets up for the rectangle, the length that the air intake was seted up is half of cleaning plate length.

Compared with the prior art, the invention has the beneficial effects that:

1. the shielding plates are symmetrically and slidably mounted on the two sides of the first fixing plate, so that when the surface of a steel structure is derusted, the shielding plates can effectively shield dust generated in the derusting process, and the pollution of the dust flying to the environment is avoided;

2. the pressing rod is arranged on the front surface of the moving seat, so that the steel structure can be pressed in an auxiliary mode under the action of the pressing rod, and the robot can be limited and fixed in an auxiliary mode, so that the stability of the robot and the stability of the steel structure can be effectively improved, and the surface of the steel structure can be better derusted;

3. the upper surface of the movable seat is provided with the placing box which is divided by the partition plate, so that a rust removing disc or other objects which are replaced in the rust removing process can be carried, and the use is convenient;

4. utilize the cleaning plate at the front surface mounting who removes the seat for the robot can pile up the dust after the rust cleaning through the scraper blade of cleaning plate below at the removal in-process, and inhale the dust bag in with the dust through the effect of dust absorption fan, thereby can effectually avoid the dust polluted environment.

Drawings

FIG. 1 is a schematic structural diagram of an intelligent robot for removing rust on the surface of a steel structure;

FIG. 2 is an enlarged view of portion A of FIG. 1;

FIG. 3 is a schematic structural diagram of a first electric telescopic rod in the intelligent robot for removing rust on the surface of a steel structure;

FIG. 4 is an enlarged view of portion B of FIG. 1;

FIG. 5 is a cross-sectional view of a pressing rod in an intelligent robot for removing rust on the surface of a steel structure;

FIG. 6 is a schematic structural diagram of a placing box in an intelligent robot for removing rust on the surface of a steel structure;

fig. 7 is a schematic diagram of the internal structure of a cleaning plate in an intelligent robot for removing rust on the surface of a steel structure.

In the figure: 1. a host; 2. a display screen; 3. a control box; 4. a first fixing plate; 5. a shielding plate; 6. cleaning the plate; 7. a first moving plate; 8. a motor is derusted; 9. a rust removing disc; 10. a hydraulic tank; 11. a hold down bar; 12. a movable seat; 13. placing a box; 14. a slide rail; 15. a connecting member; 16. a chute; 17. a first electric telescopic rod; 18. a limiting groove; 19. mounting a plate; 20. a second electric telescopic rod; 21. a second moving plate; 22. a second fixing plate; 23. a card slot; 24. an anti-slip layer; 25. a bayonet lock; 26. positioning a groove; 27. a placement groove; 28. a partition plate; 29. a slide bar; 30. an air outlet pipe; 31. a dust collection fan; 32. a limiting plate; 33. an air inlet; 34. a dust removal bag; 35. a squeegee; 36. and a third fixing plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 to 7, in the embodiment of the present invention, an intelligent robot for removing rust on a steel structure surface includes a moving base 12, a control box 3 is fixedly installed on an upper surface of the moving base 12, a main machine 1 is integrally installed on an upper surface of the control box 3, a display screen 2 is installed on a front surface of the main machine 1, a placing box 13 is installed on the upper surface of the moving base 12 behind the control box 3, a placing groove 27 is opened on an upper surface of the placing box 13, a positioning groove 26 is opened on an inner side of the placing groove 27, a partition plate 28 is slidably installed inside the placing groove 27, slide bars 29 sliding with the positioning groove 26 are symmetrically installed on two sides of the partition plate 28, at least six positioning grooves 26 are equidistantly opened on an inner side of the placing groove 27, a sponge mat with a thickness of 0.1mm is installed on a lower surface of the placing groove 27, the placing box 13 is installed on an upper surface of the moving base 12, and the placing box 13 is partitioned by the partition plate 28, therefore, the replaced rust removing disc 9 or other objects in the rust removing process can be carried, and the use is convenient.

In fig. 1 and 7: the cleaning plate 6 is installed at the edge position of the front surface of the movable seat 12, the scraper 35 is installed at the bottom of the cleaning plate 6, the lower surface of the cleaning plate 6 is provided with an air inlet 33, the cleaning plate 6 is internally provided with a third fixing plate 36, the middle position of the third fixing plate 36 is provided with a dust suction fan 31, the edge position of the upper surface of the cleaning plate 6 is provided with a limiting plate 32, one side of the cleaning plate 6 is provided with an air outlet pipe 30, one side of the air outlet pipe 30 is in threaded connection with a dust removal bag 34, the scraper 35 and the lower surface of the cleaning plate 6 are arranged in an inclined 30-degree mode, the scraper 35 is arranged in a rectangular mode, the length of the air inlet 33 is half of the length of the cleaning plate 6, when the cleaning plate is used, the scraper 35 can be in contact with a rust removal platform through the movement of the movable seat 12, and then a robot can accumulate dust after rust removal through the scraper 35 below the cleaning plate 6 in the movement process, and the dust is sucked into the dust removing bag 34 by the action of the dust suction fan 31 inside the cleaning plate 6, so that the dust can be effectively prevented from polluting the environment.

In fig. 4 and 5: a pressing rod 11 is arranged on the front surface of the moving seat 12 below the control box 3, a second fixed plate 22 is arranged on the front surface of the moving seat 12, a second electric telescopic rod 20 is arranged in the middle of the lower surface of the second fixed plate 22, a second moving plate 21 is connected with the telescopic end of the second electric telescopic rod 20, the pressing rod 11 is clamped on the front surface of the second moving plate 21, a clamping pin 25 is arranged on one side of the pressing rod 11, a clamping groove 23 mutually matched with the clamping pin 25 is formed in the front surface of the second moving plate 21, an anti-skid layer 24 is arranged on the lower surface of the pressing rod 11, at least ten rectangular clamping grooves 23 are formed in the front surface of the second moving plate 21, the width of each clamping groove 23 is one fifth of the width of the second moving plate 21, at least two groups of the pressing rod 11 are rectangular in the front surface of the second moving plate 21, the anti-skid layer 24 is made of rubber, and rubber anti-skid bumps are arranged on the lower surface of the anti-skid layer 24, during the use, can imbed the bayonet lock 25 that the one end of compressing tightly pole 11 set up into the inside of draw-in groove 23 and make and to compress tightly pole 11 fast installation of heart, and the effect of second electric telescopic handle 20 through second fixed plate 22 below, can descend second movable plate 21, thereby the time of second movable plate 21 descends and to make compressing tightly pole 11 move down and to assist the steel construction and compress tightly, and also can assist spacing fixed with the robot simultaneously, thereby can be effectual the stability of increase robot and the stability of steel construction, make the surface to the steel construction that can be better rust cleaning.

In fig. 1, 2 and 3: a first fixing plate 4 is arranged at the middle position of the front surface of the control box 3, a hydraulic box 10 is arranged on the lower surface of the first fixing plate 4, a first moving plate 7 is connected to the telescopic end of the hydraulic box 10, a derusting motor 8 is arranged on the upper surface of the first moving plate 7, a derusting shaft is connected to the driving end of the derusting motor 8, a derusting disc 9 is connected to the bottom end of the derusting shaft, shielding plates 5 are slidably arranged on two sides of the first fixing plate 4, connecting pieces 15 are symmetrically arranged on one sides of the shielding plates 5, slide rails 14 are integrally arranged on one side of each connecting piece 15, a mounting plate 19 is arranged at the middle position of the side edge of each shielding plate 5, a first electric telescopic rod 17 is arranged on the lower surface of the mounting plate 19, slide grooves 16 which slide with the slide rails 14 mutually are arranged on the upper surface of the first fixing plate 4, a limiting groove 18 is arranged on the upper surface of the first fixing plate 4, and the slide rails 14 and the connecting pieces 15 are arranged in a T shape, the slide rail 14 and the connecting piece 15 are made of stainless steel materials, and the telescopic end of the first electric telescopic rod 17 is embedded into the limiting groove 18, the shielding plates 5 are symmetrically and slidably mounted on two sides of the first fixing plate 4, so that when the surface of a steel structure is subjected to rust removal, the shielding plates 5 can move downwards under the action of the first electric telescopic rod 17 below the mounting plate 19, dust generated in the rust removal process can be effectively shielded, and the environment pollution caused by the flying of the dust is avoided.

The working principle of the invention is as follows: when the device is used, the robot moves to a position through the roller arranged below the moving seat 12, at the moment, the second moving plate 21 connected with the telescopic end of the second electric telescopic rod 20 can move downwards under the action of the second electric telescopic rod 20 below the second fixing plate 22, the front surface of the second moving plate 21 is embedded into the clamping groove 23 through the clamping pin 25, so that the pressing rod 11 is rapidly installed on the front surface of the second moving plate 21, at least ten clamping grooves 23 are formed in the clamping groove 23, the pressing rod 11 can be clamped at different positions according to requirements, the pressing rod 11 can also move downwards when the second moving plate 21 moves downwards, the pressing rod 11 can perform auxiliary pressing on a steel structure needing rust removal, and meanwhile, the robot can also perform auxiliary limiting and fixing, so that the stability of the robot and the stability of the steel structure can be effectively increased, the rust removing device can better remove rust on the surface of a steel structure, after the rust removing device is tightly pressed, the first movable plate 7 connected below the hydraulic tank 10 can also move downwards through the hydraulic tank 10 arranged below the first fixed plate 4, the rust removing motor 8 is arranged on the first movable plate 7, the rust removing disc 9 is connected below the rust removing motor 8 through the rust removing shaft, so that the first movable plate 7 moves downwards to a rust removing position, the rust removing disc 9 can rotate to rapidly remove rust on the surface of the steel structure through the action of the rust removing motor 8, before the rust removing device, the first electric telescopic rod 17 below the mounting plate 19 works, the shielding plate 5 can move downwards, namely, the sliding rail 14 connected with one side of the shielding plate 5 through the connecting piece 15 slides in the sliding groove 16, the shielding plate 5 is parallel to the surface of the first fixed plate 4 after the sliding, and dust generated in the rust removing process can be effectively shielded, the dust pollution to the environment is avoided, when the robot moves through the moving seat 12 after the rust removal is completed, the scraper 35 arranged below the cleaning plate 6 mounted on the front surface of the moving seat 12 can be in surface contact with the rust removal platform, the dust after the rust removal can be accumulated by the scraper 35 below the cleaning plate 6 in the moving process of the robot, the dust collection fan 31 is arranged inside the cleaning plate 6, the dust is sucked from the air inlet 33 through the effect of the dust collection fan 31 inside the cleaning plate 6 and enters the dust collection bag 34, the environment can be effectively prevented from being polluted by the dust, and the surface cleaning of the rust removal platform can be ensured.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. The intelligent robot for the steel structure surface rust removal comprises a moving seat (12) and is characterized in that a control box (3) is fixedly mounted on the upper surface of the moving seat (12), a host (1) is integrally mounted on the upper surface of the control box (3), a display screen (2) is arranged on the front surface of the host (1), a placing box (13) is arranged on the rear side of the control box (3) on the upper surface of the moving seat (12), a cleaning plate (6) is mounted at the edge position of the front surface of the moving seat (12), a pressing rod (11) is arranged on the front surface of the moving seat (12) below the control box (3), a first fixing plate (4) is mounted at the middle position of the front surface of the control box (3), a hydraulic box (10) is arranged on the lower surface of the first fixing plate (4), and a first moving plate (7) is connected with the telescopic end of the hydraulic box (10), the rust removing device is characterized in that a rust removing motor (8) is mounted on the upper surface of the first moving plate (7), a driving end of the rust removing motor (8) is connected with a rust removing shaft, a rust removing disc (9) is connected to the bottom end of the rust removing shaft, shielding plates (5) are slidably mounted on two sides of the first fixing plate (4), connecting pieces (15) are symmetrically mounted on one sides of the shielding plates (5), sliding rails (14) are integrally mounted on one sides of the connecting pieces (15), a mounting plate (19) is mounted in the middle of the side edge of each shielding plate (5), a first electric telescopic rod (17) is mounted on the lower surface of each mounting plate (19), sliding grooves (16) which slide with the sliding rails (14) mutually are formed in the upper surface of the first fixing plate (4), and a limiting groove (18) is formed in the upper surface of the first fixing plate (4);

the upper surface of the placing box (13) is provided with a placing groove (27), the inner side of the placing groove (27) is provided with a positioning groove (26), a partition plate (28) is slidably mounted inside the placing groove (27), slide bars (29) which slide with the positioning groove (26) mutually are symmetrically mounted on two sides of the partition plate (28), a second fixing plate (22) is mounted on the front surface of the moving seat (12), a second electric telescopic rod (20) is mounted in the middle position of the lower surface of the second fixing plate (22), the telescopic end of the second electric telescopic rod (20) is connected with a second moving plate (21), a pressing rod (11) is clamped on the front surface of the second moving plate (21), a clamping pin (25) is mounted on one side of the pressing rod (11), and a clamping groove (23) which is matched with the clamping pin (25) mutually is formed in the front surface of the second moving plate (21), the lower surface of the pressing rod (11) is provided with an anti-skid layer (24), the bottom of the cleaning plate (6) is provided with a scraping plate (35), an air inlet (33) is arranged on the lower surface of the cleaning plate (6), a third fixing plate (36) is arranged in the cleaning plate (6), a dust absorption fan (31) is arranged in the middle of the third fixing plate (36), a limit plate (32) is arranged at the edge of the upper surface of the cleaning plate (6), and one side of the cleaning plate (6) is provided with an air outlet pipe (30), one side of the air outlet pipe (30) is connected with a dust removal bag (34) through screw threads, the scraper (35) and the lower surface of the cleaning plate (6) are arranged in an inclined way of 30 degrees, and the scraper (35) is arranged in a rectangle shape, when the moving seat (12) moves, a scraper (35) arranged below a cleaning plate (6) arranged on the front surface of the movable seat (12) can be contacted with the surface of the derusting platform; the length that air intake (33) was seted up is half of cleaning plate (6) length, bayonet lock (25) that the one end of compressing tightly pole (11) set up can inlay to the inside of draw-in groove (23).

2. The intelligent robot for removing the rust on the surface of the steel structure is characterized in that the positioning grooves (26) are at least equidistantly arranged in six positions on the inner side of the placing groove (27), and sponge pads with the thickness of 0.1mm are arranged on the lower surface of the placing groove (27).

3. The intelligent robot for removing the rust on the surface of the steel structure as claimed in claim 1, wherein the slide rail (14) and the connecting piece (15) are arranged in a T shape, and the slide rail (14) and the connecting piece (15) are both made of stainless steel.

4. The intelligent robot for removing the rust on the surface of the steel structure is characterized in that the telescopic end of the first electric telescopic rod (17) is embedded into the limiting groove (18).

5. The intelligent robot for removing the rust on the surface of the steel structure as claimed in claim 1, wherein the clamping groove (23) is rectangular at the front surface of the second moving plate (21), at least ten clamping grooves are formed in the front surface of the second moving plate, and the width of the clamping groove (23) is one fifth of the width of the second moving plate (21).

6. The intelligent robot for removing the rust on the surface of the steel structure is characterized in that the front surfaces of the second moving plates (21) of the pressing rods (11) are rectangular, and at least two groups of the pressing rods are arranged.

7. The intelligent robot for removing the rust on the surface of the steel structure as claimed in claim 1, wherein the anti-slip layer (24) is made of rubber, and rubber anti-slip convex points are arranged on the lower surface of the anti-slip layer (24).

8. The intelligent robot for steel structure surface rust removal according to claim 1, characterized in that the placing box (13) is divided by a partition plate (28).