CN112875311A - Continuous automatic poultry cage stacker - Google Patents
Continuous automatic poultry cage stacker Download PDFInfo
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- CN112875311A CN112875311A CN202110262866.XA CN202110262866A CN112875311A CN 112875311 A CN112875311 A CN 112875311A CN 202110262866 A CN202110262866 A CN 202110262866A CN 112875311 A CN112875311 A CN 112875311A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/03—Stacking of articles by adding to the top of the stack from above
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G13/00—Roller-ways
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G13/00—Roller-ways
- B65G13/11—Roller frames
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/12—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface comprising a series of individual load-carriers fixed, or normally fixed, relative to traction element
- B65G17/123—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface comprising a series of individual load-carriers fixed, or normally fixed, relative to traction element arranged to keep the load-carriers horizontally during at least a part of the conveyor run
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/30—Details; Auxiliary devices
- B65G17/38—Chains or like traction elements; Connections between traction elements and load-carriers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/44—Belt or chain tensioning arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Housing For Livestock And Birds (AREA)
Abstract
Description
技术领域technical field
本发明涉及自动化领域,具体涉及一种连续式自动禽笼码垛机。The invention relates to the field of automation, in particular to a continuous automatic poultry cage stacker.
背景技术Background technique
禽笼在使用完后需要进行码垛转移走,由于禽笼本身重量较轻,因此大多数情况采用人工搬运的方式,但是随着目前生产线的提速,禽笼的转移速度需求已无法得到满足,目前工人很难保持超长强度的劳动,这给企业造成了很大困扰。Poultry cages need to be stacked and transferred after use. Due to the light weight of poultry cages, manual handling is used in most cases. However, with the current speed of production lines, the transfer speed requirements of poultry cages cannot be met. At present, it is difficult for workers to maintain super-long and intensive labor, which has caused great trouble to enterprises.
尽管目前市场上出现了采用机械手抓取码垛的结构,但是机械手转移速度慢,不能适用企业高速生产,尤其无法满足企业连续不停歇式的禽笼转移工作。Although there is a structure that uses a robot to grab and stack, the transfer speed of the robot is slow, which is not suitable for the high-speed production of enterprises, especially the continuous and non-stop transfer of poultry cages.
有鉴于上述现有技术存在的问题,本发明结合相关领域多年的设计及使用经验,辅以过强的专业知识,设计制造了一种连续式自动禽笼码垛机,来克服上述缺陷。In view of the above-mentioned problems in the prior art, the present invention designs and manufactures a continuous automatic poultry cage stacker to overcome the above-mentioned defects by combining years of design and use experience in related fields, supplemented by excessive professional knowledge.
发明内容SUMMARY OF THE INVENTION
对于现有技术中所存在的问题,本发明提供的一种连续式自动禽笼码垛机,可大幅度提升禽笼的码垛效率,且能够实现连续不停歇码垛。For the problems existing in the prior art, the present invention provides a continuous automatic poultry cage stacker, which can greatly improve the stacking efficiency of the poultry cage and can realize continuous and non-stop stacking.
为了实现上述目的,本发明采用的技术方案如下:一种连续式自动禽笼码垛机,包括上行支架和下行支架,所述上行支架上设有垂直提升机,所述下行支架上设有垂直降落机,所述上行支架上方和下行支架上方设有平移支架,所述平移支架上设有平移装置,所述平移装置可将所述垂直提升机上的禽笼转移到垂直降落机上方;In order to achieve the above purpose, the technical solutions adopted in the present invention are as follows: a continuous automatic cage stacker, comprising an upward support and a downward support, the upward support is provided with a vertical hoist, and the downward support is provided with a vertical A landing machine, a translation support is arranged above the upward support and the downward support, and a translation device is provided on the translation support, and the translation device can transfer the bird cage on the vertical elevator to the vertical landing machine;
所述下行支架上方设有搬运装置,所述搬运装置将所述平移装置上的禽笼转移到所述垂直降落机上。A conveying device is arranged above the downward support, and the conveying device transfers the bird cage on the translation device to the vertical landing machine.
优选的,所述平移装置包括推送装置和设置在推送装置下方的平移辊,所述平移辊设置在所述上行支架上方和下行支架上方之间的位置,所述平移辊的高度与所述垂直提升机顶部高度相同。Preferably, the translation device includes a push device and a translation roller arranged below the push device, the translation roller is arranged at a position between the upper part of the upward support and the upper part of the downward support, and the height of the translation roller is perpendicular to the vertical The top height of the hoist is the same.
优选的,所述垂直提升机包括提升传动链条、设置在提升传动链条上的若干提升托板和驱动链条运动的提升驱动装置;Preferably, the vertical hoist comprises a hoisting drive chain, several hoisting pallets arranged on the hoisting drive chain, and a hoisting drive device for driving the movement of the chain;
所述提升传动链条包括两组,所述上行支架两侧分别设有一组提升传动链条,每组所述提升传动链条包括一条内侧提升链条及一条外侧提升链条;The lifting transmission chain includes two groups, and a group of lifting transmission chains are respectively provided on both sides of the upward support, and each group of the lifting transmission chain includes an inner lifting chain and an outer lifting chain;
若干所述提升托板设置在两组提升传动链条之间的位置,所述提升托板一端与两个外侧提升链条转动连接,所述提升托板的另一端与两个内侧提升链条转动连接。Several of the lifting plates are arranged between the two groups of lifting transmission chains, one end of the lifting plates is rotatably connected with the two outer lifting chains, and the other end of the lifting plates is rotatably connected with the two inner lifting chains.
优选的,所述垂直降落机包括降落传动链条、设置在降落传动链条上的两个降落托板和驱动链条运动的降落驱动装置;Preferably, the vertical descending machine comprises a descending transmission chain, two descending pallets arranged on the descending transmission chain, and a descending drive device for driving the movement of the chain;
所述降落传动链条包括两组,所述下行支架两侧分别设有一组降落传动链条,每组所述降落传动链条包括一条内侧降落链条及一条外侧降落链条;The lowering transmission chain includes two groups, and a group of lowering transmission chains are respectively provided on both sides of the downward support, and each group of the lowering transmission chain includes an inner lowering chain and an outer lowering chain;
两个所述降落托板设置在两组降落传动链条之间的位置,所述降落托板一端与两个外侧降落链条转动连接,所述降落托板的另一端与两个内侧降落链条转动连接。The two drop pallets are arranged between the two sets of drop drive chains, one end of the drop pallet is rotatably connected with the two outer drop chains, and the other end of the drop pallet is rotatably connected with the two inner drop chains .
优选的,若干所述提升托板在所述提升传动链条上等间距设置;两个所述降落托板前后在所述降落传动链条上等间距设置。Preferably, a plurality of the lifting pallets are arranged at equal intervals on the lifting transmission chain; and two of the lowering pallets are arranged at equal intervals on the lowering transmission chain front and rear.
优选的,所述推送装置包括推送链轮副,所述推送链轮副的链条上设有推板,所述推板转动一周的时间与所述相邻两提升托板的提升间距时间相同。Preferably, the push device includes a push sprocket pair, a chain of the push sprocket pair is provided with a push plate, and the time for one rotation of the push plate is the same as the lift interval time between the two adjacent lift pallets.
优选的,所述提升驱动装置带动所述推送链轮副传动。Preferably, the lift driving device drives the push sprocket pair for transmission.
优选的,所述搬运装置包括搬运支撑架,所述搬运支撑架上设有两搬运气缸,两所述搬运气缸分别设置在禽笼预输入方向的两侧;Preferably, the conveying device includes a conveying support frame, and two conveying cylinders are arranged on the conveying support frame, and the two conveying cylinders are respectively arranged on both sides of the pre-input direction of the bird cage;
两所述搬运气缸端部设有托盘,所述推送装置上的禽笼会被转移到托盘上;The ends of the two conveying cylinders are provided with trays, and the cages on the pushing device will be transferred to the trays;
两所述搬运气缸收回,所述托盘上的禽笼掉落到所述降落托板上方。The two conveying cylinders are retracted, and the cages on the tray are dropped above the lowering pallet.
优选的,所述垂直提升机和垂直降落机上均设有链条涨紧装置,所述链条涨紧装置可涨紧所述提升传动链条和降落传动链条。Preferably, both the vertical elevator and the vertical descender are provided with a chain tensioning device, and the chain tensioning device can tension the lifting transmission chain and the lowering transmission chain.
优选的,所述垂直降落机上方设有检测禽笼的传感器。Preferably, a sensor for detecting bird cages is provided above the vertical landing machine.
该发明的有益之处在于:The benefits of this invention are:
(1)本发明通过垂直提升机实现了对禽笼的有效收集,再结合垂直降落机、搬运装置、推送装置实现了禽笼的快速转移及码垛,不仅大大提高了码垛效率,而且整体结构简单,将传统的Z型提升机进行改进,在码垛位置将传统的Z型提升机转向反转,实现了禽笼的有效码垛堆叠。(1) The present invention realizes the effective collection of the bird cages through the vertical elevator, and realizes the rapid transfer and stacking of the bird cages by combining the vertical descender, the handling device and the pushing device, which not only greatly improves the stacking efficiency, but also the overall The structure is simple, the traditional Z-type elevator is improved, and the traditional Z-type elevator is turned and reversed at the stacking position, so as to realize the effective stacking of poultry cages.
(2)本发明推送装置和垂直提升机采用同一驱动装置进行驱动,保证了每次推送和提升禽笼的同步动作,降低了故障和干涉率。(2) The pushing device and the vertical hoist of the present invention are driven by the same driving device, which ensures the synchronous action of pushing and lifting the cage every time, and reduces the failure and interference rate.
(3)本发明搬运装置和垂直降落机充分结合,每次搬运一个禽笼,垂直降落机带动降落托板下降一次,保证新转移的禽笼能够码垛到最上方,直至该降落托板到达最底部后带动所有堆叠的禽笼转移走,另一块降落托板则正好来到搬运装置下方,保证了搬运码垛的连续性。(3) The handling device of the present invention is fully integrated with the vertical descending machine. Each time a bird cage is transported, the vertical descending machine drives the descending pallet to descend once to ensure that the newly transferred bird cage can be stacked to the top until the descending pallet reaches the The bottom part drives all the stacked cages to transfer away, and the other falling pallet just comes to the bottom of the handling device, which ensures the continuity of handling and stacking.
附图说明Description of drawings
图1为一种连续式自动禽笼码垛机的主视图;1 is a front view of a continuous automatic poultry cage stacker;
图2为一种连续式自动禽笼码垛机的A-A的部分结构示意图;Fig. 2 is the partial structural representation of A-A of a kind of continuous automatic poultry cage stacker;
图3为一种连续式自动禽笼码垛机的B-B的部分结构示意图;Fig. 3 is a partial structural schematic diagram of B-B of a continuous automatic poultry cage stacker;
图4为一种连续式自动禽笼码垛机的C-C的部分结构示意图;Fig. 4 is a kind of partial structure schematic diagram of C-C of a continuous automatic poultry cage stacker;
图5为一种连续式自动禽笼码垛机的D-D的部分结构示意图;Fig. 5 is the partial structure schematic diagram of D-D of a kind of continuous automatic poultry cage stacker;
图6为一种连续式自动禽笼码垛机垂直提升机的示意图;FIG. 6 is a schematic diagram of a vertical elevator of a continuous automatic poultry cage stacker;
图7为一种连续式自动禽笼码垛机外侧提升链条的示意图;Fig. 7 is a kind of schematic diagram of the outer side lifting chain of a continuous automatic poultry cage stacker;
图8为一种连续式自动禽笼码垛机内侧提升链条的示意图。Fig. 8 is a schematic diagram of the inner side lifting chain of a continuous automatic poultry cage stacker.
图中:1-上行支架、2-下行支架、3-垂直提升机、4-平移支撑架、5-推送装置、6-推板、7-平移辊、8-搬运装置、9-垂直降落机、10-链条涨紧装置、81-搬运支撑架、82-搬运气缸、83-托盘、101-外侧提升链条、102-内侧提升链条。In the picture: 1-upward support, 2-downward support, 3-vertical elevator, 4-translation support frame, 5-push device, 6-push plate, 7-translation roller, 8-carrying device, 9-vertical descender , 10-chain tensioning device, 81-carrying support frame, 82-carrying cylinder, 83-pallet, 101-outside lifting chain, 102-inside lifting chain.
具体实施方式Detailed ways
为了便于本领域技术人员理解,下面结合附图对本发明作进一步的说明。In order to facilitate the understanding of those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.
如图1至图8所示,一种连续式自动禽笼码垛机,包括上行支架1和下行支架2,上行支架1上设有垂直提升机3,下行支架2上设有垂直降落机9,上行支架1上方和下行支架2上方设有平移支架,平移支架上设有平移装置,平移装置可将垂直提升机3上的禽笼转移到垂直降落机9上方;As shown in Figures 1 to 8, a continuous automatic cage stacker includes an
本发明下行支架2上方设有搬运装置8,搬运装置8将平移装置上的禽笼转移到垂直降落机9上。A
平移装置设置在平移支撑架4,平移支撑架4设置在上行支架1上方,平移装置具体包括推送装置5和设置在推送装置5下方的平移辊7,平移辊7设置在上行支架1上方和下行支架2上方之间的位置,平移辊7的高度与垂直提升机3顶部高度相同。The translation device is arranged on the translation support frame 4, the translation support frame 4 is arranged above the
本发明垂直提升机3包括提升传动链条、设置在提升传动链条上的若干提升托板和驱动链条运动的提升驱动装置;The vertical hoist 3 of the present invention includes a hoisting drive chain, several hoisting pallets arranged on the hoisting drive chain, and a hoisting drive device for driving the movement of the chain;
提升传动链条包括两组,上行支架1两侧分别设有一组提升传动链条,每组提升传动链条包括一条内侧提升链条102及一条外侧提升链条101,若干提升托板设置在两组提升传动链条之间的位置,提升托板一端与两个外侧提升链条101转动连接,提升托板的另一端与两个内侧提升链条102转动连接。The lifting transmission chain includes two groups, and a group of lifting transmission chains are respectively provided on both sides of the
本发明垂直降落机9包括降落传动链条、设置在降落传动链条上的两个降落托板和驱动链条运动的降落驱动装置,降落传动链条包括两组,下行支架2两侧分别设有一组降落传动链条,每组降落传动链条包括一条内侧降落链条及一条外侧降落链条,两个降落托板设置在两组降落传动链条之间的位置,降落托板一端与两个外侧降落链条转动连接,降落托板的另一端与两个内侧降落链条转动连接。The vertical descending
本发明的垂直提升机3与已知公开专利CN105059827A垂直提升输送机的提升结构相同,其相关的其他传动结构在此不作详述,本发明的垂直降落机9是将垂直提升机3的提升动作转为降落动作即相关的链条反方向转动,其结构与垂直提升机3基本相同,在此也不做详述。The vertical elevator 3 of the present invention has the same lifting structure as the known published patent CN105059827A vertical elevator conveyor, and other related transmission structures are not described in detail here. Turning into a descending action, that is, the relevant chain rotates in the opposite direction, its structure is basically the same as that of the vertical hoist 3, and will not be described in detail here.
需注意的是本发明的若干提升托板在提升传动链条上等间距设置;两个降落托板前后在降落传动链条上等间距设置。It should be noted that the several lifting pallets of the present invention are arranged at equal intervals on the lifting transmission chain; the two lowering pallets are arranged at equal intervals on the lowering transmission chain in the front and rear.
整个结构通过垂直提升机3实现了对禽笼的有效收集,再结合垂直降落机9、搬运装置8、推送装置5实现了禽笼的快速转移及码垛,不仅大大提高了码垛效率,而且整体结构简单,将传统的Z型提升机进行改进,在码垛位置将传统的Z型提升机转向反转,实现了禽笼的有效码垛堆叠。The whole structure realizes the effective collection of bird cages through the vertical elevator 3, and realizes the rapid transfer and stacking of the bird cages by combining the
而且搬运装置8和垂直降落机9充分结合,每次搬运一个禽笼,垂直降落机9带动降落托板下降一次,保证新转移的禽笼能够码垛到最上方,直至该降落托板到达最底部后带动所有堆叠的禽笼转移走,另一块降落托板则正好来到搬运装置8下方,保证了搬运码垛的连续性。Moreover, the
本发明推送装置5包括推送链轮副,推送链轮副的链条上设有推板6,推板6转动一周的时间与相邻两提升托板的提升间距时间相同,本发明优选通过提升驱动装置带动推送链轮副传动,这样便保证了每次推送和提升禽笼的同步动作,降低了故障和干涉率。The
本发明搬运装置8包括搬运支撑架81,搬运支撑架81上设有两搬运气缸82,两搬运气缸82分别设置在禽笼预输入方向的两侧,两搬运气缸82端部设有托盘83,推送装置5上的禽笼会被转移到托盘83上,两搬运气缸82收回,托盘83上的禽笼掉落到降落托板上方,从而实现禽笼码垛。The transporting
为防止链条脱节,本发明垂直提升机3和垂直降落机9上均设有链条涨紧装置10,链条涨紧装置10可涨紧提升传动链条和降落传动链条。In order to prevent the chain from being disconnected, the vertical elevator 3 and the
本发明同时为保证准确性,垂直降落机9上方设有检测禽笼的传感器。At the same time, in order to ensure the accuracy of the present invention, a sensor for detecting the bird cage is arranged above the
本发明的具体工作过程:Concrete working process of the present invention:
空的禽笼不断转运到垂直提升机3下方一侧,由于禽笼需要堆叠到一定高度,人工堆叠费时费力,因此本发明先通过垂直提升机3进行提升,禽笼一个个被转移动垂直提升机3的提升托板上,提升托板带动禽笼升起,在提升托板升起过程中,禽笼一个个转移到其他底部的提升托板上并提升起来;The empty bird cages are continuously transferred to the lower side of the vertical elevator 3. Since the bird cages need to be stacked to a certain height, manual stacking is time-consuming and laborious. Therefore, the present invention is first lifted by the vertical elevator 3, and the bird cages are moved one by one to be vertically lifted. On the lifting tray of machine 3, the lifting tray drives the cages to rise. During the lifting of the lifting tray, the cages are transferred to the lifting trays at the other bottoms and lifted up one by one;
当提升托板带动禽笼到垂直提升机3的最顶部时,推送装置5通过推板6将禽笼从提升托板推送到搬运装置8的托盘83上,此时传感器感应到禽笼经过,垂直降落机9会提前预留出顶部禽笼位置,此时垂直降落机9的一降落托板靠近搬运装置8,搬运装置8的搬运气缸82收回,托盘83上的禽笼落到降落托板上,该过程当传感器每次检测到有禽笼经过,垂直降落机9都会提前带动降落托板给下一个禽笼留出下落位置,而禽笼一个个从上面进行码垛,当该禽笼码垛到一定高度,此时降落托板正好到达垂直降落机9底部,并带动码垛好的禽笼向垂直降落机9一侧移动,完成码垛好的禽笼的转移,而另一个降落托板正好又到达垂直降落机9的最上方去连续接收新的需码垛的禽笼。When the lifting pallet drives the bird cage to the top of the vertical elevator 3, the pushing
应当理解,这些实施例的用途仅用于说明本发明而非意欲限制本发明的保护范围。此外,也应理解,在阅读了本发明的技术内容之后,本领域技术人员可以对本发明做各种改动、修改和/或变型,所有的这些等价形式同样落于本申请所附权利要求书所限定的保护范围之内。It should be understood that the purposes of these embodiments are only used to illustrate the present invention and are not intended to limit the protection scope of the present invention. In addition, it should also be understood that after reading the technical content of the present invention, those skilled in the art can make various changes, modifications and/or modifications to the present invention, and all these equivalent forms also fall within the appended claims of this application. within the limited scope of protection.
Claims (10)
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| CN114604462A (en) * | 2022-04-02 | 2022-06-10 | 郑州市顺意科技有限公司 | Material piles up conveyor |
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| CN214455088U (en) * | 2021-03-10 | 2021-10-22 | 山东省博兴县长征食品机械制造厂 | Continuous automatic poultry cage stacker |
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