CN112873456A - Green bamboo flattening device and method - Google Patents
Green bamboo flattening device and method Download PDFInfo
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- CN112873456A CN112873456A CN202110324858.3A CN202110324858A CN112873456A CN 112873456 A CN112873456 A CN 112873456A CN 202110324858 A CN202110324858 A CN 202110324858A CN 112873456 A CN112873456 A CN 112873456A
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- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims abstract description 164
- 235000017491 Bambusa tulda Nutrition 0.000 title claims abstract description 164
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims abstract description 164
- 239000011425 bamboo Substances 0.000 title claims abstract description 154
- 241001330002 Bambuseae Species 0.000 title claims abstract description 152
- 238000000034 method Methods 0.000 title claims abstract description 24
- 238000007493 shaping process Methods 0.000 claims abstract description 124
- 230000007246 mechanism Effects 0.000 claims abstract description 61
- 238000005520 cutting process Methods 0.000 claims abstract description 35
- 238000005452 bending Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims description 5
- 239000000835 fiber Substances 0.000 claims description 3
- 229920006395 saturated elastomer Polymers 0.000 claims description 3
- 238000004383 yellowing Methods 0.000 claims 5
- 230000032258 transport Effects 0.000 claims 2
- 241000209128 Bambusa Species 0.000 abstract description 12
- 238000005336 cracking Methods 0.000 abstract description 5
- 239000002023 wood Substances 0.000 description 22
- 230000008569 process Effects 0.000 description 7
- 230000000717 retained effect Effects 0.000 description 6
- 230000007547 defect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27J—MECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
- B27J1/00—Mechanical working of cane or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K9/00—Chemical or physical treatment of reed, straw, or similar material
- B27K9/002—Cane, bamboo
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
Abstract
The invention discloses a device and a method for flattening remained green bamboos, wherein the device comprises a support frame body, a shaping conveying mechanism, a planing, marking and shaping mechanism and a planing, flattening mechanism, wherein the shaping conveying mechanism is provided with a plurality of shaping conveying roller sets which are arranged in parallel, the bamboo is conveyed forwards and the bending radian of the bamboo is adjusted, the planing, marking and shaping mechanism is sequentially arranged from head to tail, the first planing, marking and shaping mechanism is arranged at the tail end of the shaping mechanism, the planing, marking and shaping mechanism comprises a front planing, yellow cutting assembly, a first cambered surface shaping assembly, a green surface scribing assembly and a second cambered surface shaping assembly which are sequentially arranged, the planing, flattening mechanism is arranged at the tail end of the second planing, marking and shaping mechanism and comprises a rear planing yellow cutting assembly, a forward flattening roller set and a reverse flattening roller set which are sequentially arranged, the device and the method for flattening the remained green bamboos can retain the green bamboos and avoid the bamboo from cracking during flattening, meanwhile, the processing steps are simple and convenient.
Description
Technical Field
The invention relates to the technical field of bamboo processing, in particular to a device and a method for flattening remained green bamboos.
Background
Along with the development of society, the contradiction of global natural forest resource reduction, wood resource supply tension and the like is increasingly prominent, and the bamboo resources in China are very rich, and the bamboo processing industry develops rapidly.
At present, the bamboo flattening equipment does not crack when the bamboo is flattened, bamboo green and tabasheer on the bamboo are required to be removed, but the bamboo green and the tabasheer which are relatively compact and have high strength are removed due to the green removing process, so that the thickness of the bamboo flattening plate is reduced, the strength is reduced, the utilization rate of the bamboo is reduced, and the tabasheer is removed by adopting special equipment, so that the process is complicated.
Disclosure of Invention
This section is for the purpose of summarizing some aspects of embodiments of the invention and to briefly introduce some preferred embodiments. In this section, as well as in the abstract and the title of the invention of this application, simplifications or omissions may be made to avoid obscuring the purpose of the section, the abstract and the title, and such simplifications or omissions are not intended to limit the scope of the invention.
The invention is provided in view of the above and/or the problems existing in the existing arc bamboo material flattening process.
Therefore, the invention aims to provide the device and the method for flattening the remained green bamboo, which can retain the green bamboo and avoid the cracking of the bamboo during flattening, and have simple and convenient processing steps.
To solve the above technical problem, according to an aspect of the present invention, the present invention provides the following technical solutions:
a stay green bamboo exhibition paper-back edition is put, it includes:
a support frame body;
the shaping conveying mechanism is provided with a plurality of shaping conveying roller sets which are arranged in parallel, and is used for conveying the bamboo wood forwards and adjusting the bending radian of the bamboo wood;
the planing, scribing and shaping mechanism is sequentially arranged from head to tail, the first planing, scribing and shaping mechanism is arranged at the tail end of the shaping mechanism, and the planing, scribing and shaping mechanism comprises a front planing yellow cutting assembly, a first cambered surface shaping assembly, a green surface scribing assembly and a second cambered surface shaping assembly which are sequentially arranged;
and the planing flattening mechanism is arranged at the second tail end of the planing, scribing and shaping mechanism and comprises a rear planing yellow cutting assembly, a forward flattening roller set and a reverse flattening roller set which are sequentially arranged.
As a preferable scheme of the green bamboo flattening device, each shaping conveying roller set comprises an upper shaping roller and a lower conveying roller positioned right below the upper shaping roller, and a preset arc-shaped shaping gap is formed between the upper shaping roller and the lower conveying roller.
As a preferable aspect of the green bamboo flattening device according to the present invention, the front yellow-planing cutting assembly has a first yellow-bamboo cutting rotary cutter, and the rear yellow-planing cutting assembly has a second yellow-bamboo cutting rotary cutter.
As a preferable scheme of the green bamboo flattening device, the first arc surface shaping component comprises a plurality of arc surface shaping roller sets, each arc surface shaping roller set comprises an upper arc surface shaping roller and a lower arc surface shaping roller which is positioned right below the upper arc surface shaping roller, the upper arc surface shaping rollers are spherical, and the surfaces of the upper arc surface shaping rollers are uniformly provided with dispersed rectangular protrusions.
As a preferable scheme of the green bamboo flattening device, the gaps between the upper cambered surface shaping roller and the lower cambered surface shaping roller of each cambered surface shaping roller set have the same cambered surface radius, and the cambered surface radius ranges from 30 mm to 100 mm.
As a preferable scheme of the device for flattening the remained green bamboos, the green surface scribing component is provided with a scribing rake, the surface of the scribing rake is provided with mutually parallel scribing knives, the width of each two mutually parallel scribing knives is 2-4mm, the protruding height is 8-10 mm, and the distance between every two adjacent scribing knives is 8-12 mm.
As a preferable scheme of the green bamboo flattening device, the forward flattening roller set comprises a plurality of forward flattening roller sets, and each forward flattening roller set comprises an upper forward flattening roller and a lower forward flattening roller positioned right below the upper forward flattening roller;
the reverse flattening roller set comprises a plurality of reverse flattening roller sets, and each reverse flattening roller set comprises an upper reverse flattening roller and a lower reverse flattening roller located right below the upper reverse flattening roller.
A method for flattening retained green bamboos comprises the following specific steps:
s100: pretreating the whole bamboo to obtain softened arc-shaped bamboo chips;
s200: conveying the bamboo into a shaping conveying mechanism, and conveying the arc bamboo pieces forwards by a shaping conveying roller set of the shaping conveying mechanism and adjusting the radian of the arc bamboo pieces;
s300: the planing, scribing and shaping mechanism receives the arc-shaped bamboo chips conveyed by the shaping and conveying mechanism, and sequentially passes through a planing and cutting assembly, a first arc-shaped surface shaping assembly, a green surface scribing assembly and a second arc-shaped surface shaping assembly, the planing and cutting assembly cuts the tabasheer part of the arc-shaped bamboo chips, the first arc-shaped surface shaping assembly performs primary shaping on the arc-shaped bamboo chips after cutting, the green surface scribing assembly scribes the green surface of the arc-shaped bamboo chips after primary shaping, and the second arc-shaped surface shaping assembly reshapes the arc-shaped bamboo chips after the green surface scribing again until the arc-shaped bamboo chips leave the last planing, scribing and shaping mechanism;
s400: the planing and flattening mechanism cuts the tabasheer part of the arc-shaped bamboo chip separated from the planing, scribing and shaping mechanism again, and then carries out forward flattening and reverse flattening on the arc-shaped bamboo chip in sequence.
As a preferable aspect of the method for flattening retained green bamboos, in the present invention, the step S100: the method comprises the following specific steps of pretreating the whole bamboo to obtain softened arc-shaped bamboo chips:
s101: cutting the whole bamboo into bamboo tubes, and at least forming 2 through grooves in a straight line along the fiber direction to realize splitting treatment to obtain arc bamboo chips;
s102: and putting the obtained arc-shaped bamboo chips into a softening tank for high-temperature high-humidity saturated steam softening treatment.
As a preferable scheme of the method for flattening the retained green bamboo, in the step S102, the softening temperature of the softening tank is 160-180 ℃, and the softening time is 4-6 min.
Compared with the prior art, the invention has the beneficial effects that:
1. the bending radian of the bamboo wood is adjusted through the shaping conveying mechanism, the green surface of the bamboo wood is scribed and the arc bamboo wood is shaped through the green surface scribing component and the arc surface shaping component, the internal stress generated by the green surface of the bamboo sheet in the flattening process is dispersedly eliminated, the bamboo wood is prevented from cracking, the thickness of the bamboo flattening plate is increased, the strength of the bamboo flattening plate is guaranteed, and the utilization rate of bamboo resources is improved.
2. The bamboo tabasheer part of the bamboo wood is cut through the front-mounted yellow cutting assembly and the rear-mounted yellow cutting assembly, so that the bamboo wood can be cut at the bamboo tabasheer part of the bamboo wood in the flattening process, the defect that special equipment treatment needs to be carried out on the bamboo tabasheer part of the arc bamboo wood before the arc bamboo wood is flattened in the traditional method is overcome, the bamboo wood processing step is simplified, and the flattening efficiency of the bamboo wood is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the present invention will be described in detail with reference to the accompanying drawings and detailed embodiments, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without inventive exercise. Wherein:
FIG. 1 is a front view of the overall structure of an embodiment of a green bamboo flattening device according to the present invention;
fig. 2 is a top view of the overall structure of an embodiment of the green bamboo flattening device of the present invention.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below.
Next, the present invention will be described in detail with reference to the drawings, wherein for convenience of illustration, the cross-sectional view of the device structure is not enlarged partially according to the general scale, and the drawings are only examples, which should not limit the scope of the present invention. In addition, the three-dimensional dimensions of length, width and depth should be included in the actual fabrication.
In order to make the objects, technical solutions and advantages of the present invention more apparent, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
The invention provides a device and a method for flattening remained green bamboos, which can retain green bamboos and prevent bamboo from cracking during flattening, and are simple and convenient in processing steps.
Fig. 1 to 2 are schematic diagrams illustrating an overall structure of an embodiment of a green bamboo flattening device according to the present invention, and referring to fig. 1 to 2, a main body of the green bamboo flattening device according to the present embodiment includes a support frame 100, a shaping and conveying mechanism 200, a planing and scribing shaping mechanism 300, and a planing and flattening mechanism 400.
The supporting frame body 100 is used for supporting and installing the shaping conveying mechanism 200, the planing and marking shaping mechanism 300 and the planing and flattening mechanism 400.
The shaping conveying mechanism 200 has a plurality of shaping conveying roller groups 210 arranged in parallel for conveying the bamboo material forward and adjusting the bending radian of the bamboo material, and specifically, in the present embodiment, each shaping conveying roller group 210 includes an upper shaping roller 210a and a lower conveying roller 210b located right below the upper shaping roller 210a, and a preset arc-shaped shaping gap is formed between the upper shaping roller 210a and the lower conveying roller 210 b.
The planing and scoring mechanism 300 is sequentially arranged from head to tail, the first planing and scoring mechanism 300 is arranged at the tail end of the shaping mechanism 200, and the planing and scoring mechanism 300 comprises a front planing yellow cutting assembly 310, a first arc surface shaping assembly 320, a green surface scribing assembly 330 and a second arc surface shaping assembly 340 which are sequentially arranged. First cambered surface plastic subassembly 320 includes a plurality of cambered surface plastic roller sets 321, and every cambered surface plastic roller set 321 includes cambered surface shaping roller 321a and is located lower cambered surface shaping roller 321b under cambered surface shaping roller 321a, goes up cambered surface shaping roller 321a and is spherical, and the surface evenly is provided with the dispersion and is the arch of cuboid, when avoiding the shaping of arc bamboo timber, the nail eye on cambered surface plastic roller set 321's the roller injures the bamboo flesh that plays the mechanical action. The green surface scribing component 330 is provided with a scribing harrow 330a, mutually parallel scribing knives are arranged on the surface of the scribing harrow 330a and are used for scribing the green surface of the arc bamboo wood, the width of every two mutually parallel scribing knives is 2-4mm, the protruding height is 8-10 mm, and the distance between every two adjacent scribing knives is 8-12 mm. Preferably, in the present embodiment, the radii of the gaps between the upper and lower sweep rolls 321a and 321b of each set 321 are the same, and the range of the radii of the sweep is 30 to 100 mm.
The planing and flattening mechanism 400 is disposed at the rear end of the second planing and scoring shaping mechanism 300, and includes a rear planing and slicing assembly 410, a forward flattening roller set 420, and a reverse flattening roller set 430, which are disposed in sequence. The rearmounted yellow cutting assembly that digs 410 is to the tabasheer position of the arc bamboo chip that departs from planing marking off plastic mechanism 300 back of cutting once more, and forward flattening roller set 420 and reverse flattening roller set 430 carry out forward flattening and reverse flattening to the arc bamboo timber in proper order, because the bamboo timber forward is flattened the back, and the bamboo timber has the characteristic of going back the bending again, consequently need reverse rolling to the bamboo timber, effectively prevents that the bamboo timber from resuming to original bending state, improves the planarization and the intensity of bamboo timber.
The invention also provides a method for flattening the retained green bamboos, and the steps of the method for flattening the retained green bamboos are specifically described by combining the device for flattening the retained green bamboos with figures 1-2.
S100: pretreating the whole bamboo to obtain softened arc-shaped bamboo chips, preferably, and performing the following steps of S100: the specific steps of pretreating the whole bamboo to obtain the softened arc-shaped bamboo chips are as follows S101: cutting the whole bamboo into bamboo tubes, and at least forming 2 through grooves in a straight line along the fiber direction to realize splitting treatment to obtain arc bamboo chips; s102: putting the obtained arc bamboo chips into a softening tank for softening treatment by high-temperature high-humidity saturated steam, preferably, the softening temperature of the softening tank is 160-180 ℃, and the softening time is 4-6 min.
S200: conveying the bamboo into a shaping conveying mechanism 200, and conveying the arc bamboo chips forwards and adjusting the radian of the arc bamboo chips by a shaping conveying roller group 210 of the shaping conveying mechanism 200;
s300: the planing, scribing and shaping mechanism 300 receives the arc-shaped bamboo chips conveyed by the shaping and conveying mechanism 200, and sequentially passes through a planing yellow cutting assembly 310, a first arc-shaped surface shaping assembly 320, a green surface scribing assembly 330 and a second arc-shaped surface shaping assembly 340, the planing yellow cutting assembly 310 cuts the tabasheer part of the arc-shaped bamboo chips, the first arc-shaped surface shaping assembly 320 performs primary shaping on the arc-shaped bamboo chips after cutting, the green surface scribing assembly 330 scribes the green surface of the arc-shaped bamboo chips after primary shaping, and the second arc-shaped surface shaping assembly 340 reshapes the arc-shaped bamboo chips after the green surface scribing until the arc-shaped bamboo chips leave the last planing, scribing and shaping mechanism 300;
s400: the planing and flattening mechanism performs forward flattening and reverse flattening on the arc-shaped bamboo chips in sequence after re-cutting the tabasheer parts of the arc-shaped bamboo chips separated from the planing, scribing and shaping mechanism 300.
According to the invention, the bending radian of the bamboo is adjusted through the shaping conveying mechanism 200, the green surface of the arc-shaped bamboo is scribed and shaped through the planing scribing and shaping mechanism 300, the internal stress generated in the flattening process of the green surface of the bamboo is dispersedly eliminated, the bamboo is prevented from cracking, the thickness of the flattened bamboo plate is increased, the strength of the flattened bamboo plate is ensured, and the utilization rate of bamboo resources is improved. And the tabasheer part of the bamboo wood is cut through the front-mounted yellow planing cutting assembly 310 and the rear-mounted yellow planing cutting assembly 410, so that the tabasheer part of the bamboo wood can be cut in the flattening process of the bamboo wood, the defect that special equipment treatment needs to be carried out on the tabasheer part of the arc bamboo wood before the arc bamboo wood is flattened in the traditional mode is overcome, the bamboo wood processing steps are simplified, and the flattening efficiency of the bamboo wood is improved.
While the invention has been described above with reference to an embodiment, various modifications may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In particular, the various features of the disclosed embodiments of the invention may be used in any combination, provided that no structural conflict exists, and the combinations are not exhaustively described in this specification merely for the sake of brevity and resource conservation. Therefore, it is intended that the invention not be limited to the particular embodiments disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110324858.3A CN112873456A (en) | 2021-03-26 | 2021-03-26 | Green bamboo flattening device and method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110324858.3A CN112873456A (en) | 2021-03-26 | 2021-03-26 | Green bamboo flattening device and method |
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| CN112873456A true CN112873456A (en) | 2021-06-01 |
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| CN202110324858.3A Pending CN112873456A (en) | 2021-03-26 | 2021-03-26 | Green bamboo flattening device and method |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113927685A (en) * | 2021-11-16 | 2022-01-14 | 龙竹科技集团股份有限公司 | Unfolding process of green bamboo chips |
| CN115609713A (en) * | 2022-10-10 | 2023-01-17 | 浙江农林大学 | A kind of preparation system and method of bamboo veneer and bamboo spread plate |
| WO2023088060A1 (en) * | 2021-11-16 | 2023-05-25 | 龙竹科技集团股份有限公司 | Green bamboo veneer and manufacturing process thereof |
| CN118404663A (en) * | 2024-05-20 | 2024-07-30 | 南京林业大学 | Green bamboo flattening integrated equipment and green bamboo flattening method thereof |
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| JP2000309002A (en) * | 1999-02-25 | 2000-11-07 | Mitsumasa Mori | Method for processing plane plate of bamboo material |
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| CN203357593U (en) * | 2013-05-28 | 2013-12-25 | 慈溪市匡堰盈兴竹制品厂 | Scraper blade cleaning type bamboo chip roller press |
| CN105583924A (en) * | 2015-12-02 | 2016-05-18 | 杨发明 | Bamboo flattening method |
| CN210126137U (en) * | 2018-09-28 | 2020-03-06 | 龙泉市大展竹科技有限责任公司 | Bamboo unfolding machine |
| CN211917158U (en) * | 2020-03-31 | 2020-11-13 | 浙江九川竹木股份有限公司 | Cambered surface shaping device of bamboo wood unfolding equipment |
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2021
- 2021-03-26 CN CN202110324858.3A patent/CN112873456A/en active Pending
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| JP2000309002A (en) * | 1999-02-25 | 2000-11-07 | Mitsumasa Mori | Method for processing plane plate of bamboo material |
| CN203357577U (en) * | 2013-05-28 | 2013-12-25 | 慈溪市匡堰盈兴竹制品厂 | Planing and rolling all-in-one machine |
| CN203357593U (en) * | 2013-05-28 | 2013-12-25 | 慈溪市匡堰盈兴竹制品厂 | Scraper blade cleaning type bamboo chip roller press |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113927685A (en) * | 2021-11-16 | 2022-01-14 | 龙竹科技集团股份有限公司 | Unfolding process of green bamboo chips |
| WO2023088060A1 (en) * | 2021-11-16 | 2023-05-25 | 龙竹科技集团股份有限公司 | Green bamboo veneer and manufacturing process thereof |
| JP2024537424A (en) * | 2021-11-16 | 2024-10-10 | 龍竹科技集団股▲分▼有限公司 | Bamboo veneer with outer skin and its manufacturing process |
| JP7721805B2 (en) | 2021-11-16 | 2025-08-12 | 龍竹科技集団股▲分▼有限公司 | Bamboo veneer with outer skin and its manufacturing process |
| CN115609713A (en) * | 2022-10-10 | 2023-01-17 | 浙江农林大学 | A kind of preparation system and method of bamboo veneer and bamboo spread plate |
| CN118404663A (en) * | 2024-05-20 | 2024-07-30 | 南京林业大学 | Green bamboo flattening integrated equipment and green bamboo flattening method thereof |
| CN118404663B (en) * | 2024-05-20 | 2025-08-15 | 南京林业大学 | Green bamboo flattening integrated equipment and green bamboo flattening method thereof |
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Inventor after: Li Yanjun Inventor after: Lou Zhichao Inventor after: Sun Wei Inventor after: Wang Qiuyi Inventor after: Hao Xiaomeng Inventor before: Sun Wei Inventor before: Lou Zhichao Inventor before: Li Yanjun Inventor before: Wang Qiuyi Inventor before: Hao Xiaomeng |
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