CN112872648A - Automatic welding equipment for straight seam of stainless steel sheet - Google Patents

Automatic welding equipment for straight seam of stainless steel sheet Download PDF

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Publication number
CN112872648A
CN112872648A CN202110319496.9A CN202110319496A CN112872648A CN 112872648 A CN112872648 A CN 112872648A CN 202110319496 A CN202110319496 A CN 202110319496A CN 112872648 A CN112872648 A CN 112872648A
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CN
China
Prior art keywords
stainless steel
cylinder
welding equipment
arc
workbench
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CN202110319496.9A
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Chinese (zh)
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CN112872648B (en
Inventor
张维
项建卫
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Haining Xiangshi Machinery Co ltd
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Haining Xiangshi Machinery Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/02Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/053Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work aligning cylindrical work; Clamping devices therefor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The invention discloses automatic welding equipment for straight seams of stainless steel sheets, which comprises a workbench, wherein guide frames are fixedly arranged at the front end and the rear end of the left side and the right side of the workbench, a placing groove is formed in the guide frames, guide plates are fixedly arranged at the bent parts of the two sides in the placing groove, arc-shaped guide grooves are formed in the guide plates, the side, close to each other, of the two arc-shaped guide grooves is in butt joint with the arc-shaped connecting groove in the placing groove, sliding shafts are slidably arranged on the groove walls of the arc-shaped guide grooves, and the side, close to each other, of the two sliding shafts is rotatably connected to the inside of a fixed seat through a first bearing. Compared with the process for producing the stainless steel cylinder by the mold core in the prior art, the process for producing the stainless steel cylinder by the mold core only needs to replace different guide plates, is time-saving and labor-saving, does not need the support of the mold core, is easy to open the groove on the stainless steel cylinder, and greatly improves the practicability.

Description

Automatic welding equipment for straight seam of stainless steel sheet
Technical Field
The invention relates to the technical field of welding, in particular to automatic welding equipment for a straight seam of a stainless steel sheet.
Background
In the prior art, a rectangular stainless steel sheet is required to be wound into a cylindrical shape and then welded at a straight seam to obtain a formed stainless steel cylinder, in the winding process of the stainless steel sheet, a mold core is arranged, and an extrusion device is used for extruding and shaping the stainless steel template on the outer surface of the mold core.
Disclosure of Invention
The invention aims to provide automatic welding equipment for straight seams of stainless steel sheets, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention adopts the following technical scheme:
an automatic welding device for straight seams of stainless steel sheets comprises a workbench, wherein guide frames are fixedly arranged at the front end and the rear end of the left side and the right side of the workbench, a placing groove is formed in the guide frames, guide plates are fixedly arranged at the bending parts of the two sides in the placing groove, arc-shaped guide grooves are formed in the guide plates, the side, close to each other, of each two arc-shaped guide grooves is butted with an arc-shaped connecting groove on the placing groove, sliding shafts are slidably arranged on the groove walls of the arc-shaped guide grooves, the side, close to each other, of each two sliding shafts is rotatably connected in a fixing seat through a first bearing, one side, close to each other, of each two fixing seats is rotatably connected with a connecting seat through a rotating shaft, the side, close to each other, of each two connecting seats is fixedly connected with the same placing table, and a, a plurality of equal fixed mounting has the second cylinder directly over the fixed hook, the last cylinder connecting hole of having seted up of sliding shaft, the first cylinder of fixedly connected with in the cylinder connecting hole, and the bottom of first cylinder is articulated mutually with the leading truck.
Further, welding equipment is installed to the top of workstation, welding equipment includes two third cylinders, two fixed mounting has a U-shaped mounting bracket on the flexible end of third cylinder, rotate through the axis of rotation in the U-shaped mounting bracket and install the welding copper wheel, the both sides fixed mounting of welding copper wheel has the clamp plate.
Furthermore, a motor is arranged between the two third cylinders, the two third cylinders are fixedly connected with the motor through a connecting plate, a gear is fixedly sleeved on an output shaft of the motor, and the gear is meshed with a rack on the workbench.
Further, still fixed cover is equipped with the second bearing on the output shaft of motor, the second bearing is located the top of gear, the external fixed surface cover of second bearing is equipped with the limiting plate, and limiting groove slidable mounting on limiting plate and the workstation.
Furthermore, a square tube is arranged right below the welding copper wheel, and a copper tube is arranged at the top of the square tube.
Furthermore, a fourth cylinder is installed on the right side of the workbench, and a sealing plate is fixedly connected to the telescopic end of the fourth cylinder.
Furthermore, a plurality of nylon soft belts are uniformly connected between the two placing tables.
Further, the placing table is an aluminum section steel pipe.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, the guide plates are fixedly arranged at the bent parts at two sides in the placing grooves, the guide plates can be detached and replaced, the arc-shaped guide grooves are formed in the guide plates, when in actual production, the first air cylinders positioned at two sides of one placing table firstly work to drive one side edge of the stainless steel sheet to be wound into a semi-arc shape along the track of the arc-shaped guide grooves, then the two second air cylinders positioned at one side work to push the fixing hooks to rotate, so that the fixing hooks are in a horizontal state, the wound side edges of the stainless steel sheet are kept horizontal through the fixing hooks, then the first air cylinders at two sides of the other placing table also start to work, and when the other side edge of the stainless steel sheet is also wound to be aligned with the previous side edge, the third air cylinder starts to work to press the two side edges of the stainless steel sheet of the pressing plate, so that a stainless steel cylinder is, compared with the process for producing the stainless steel cylinder through the mold core in the prior art, the process can produce the stainless steel cylinders with different diameters only by replacing different guide plates, is time-saving and labor-saving, does not need the support of the mold core, is easy to slot on the stainless steel cylinder, and greatly improves the practicability.
Drawings
FIG. 1 is a schematic diagram of an overall front view structure of an embodiment of an automatic straight seam welding device for stainless steel sheets according to the present invention;
FIG. 2 is a schematic overall side view of an embodiment of an automatic straight-seam welding apparatus for stainless steel sheets according to the present invention;
FIG. 3 is a schematic structural view of a guide frame of an embodiment of an automatic straight seam welding device for stainless steel sheets according to the present invention;
FIG. 4 is a schematic diagram of a guide plate structure of an embodiment of an automatic straight seam welding device for stainless steel sheets according to the present invention;
FIG. 5 is a schematic diagram of another guiding plate structure with different radians for an embodiment of an automatic straight seam welding device for stainless steel sheets according to the present invention;
FIG. 6 is a schematic view of a connection structure of a third cylinder, a welding copper wheel and a pressing plate of an embodiment of the automatic straight-seam welding equipment for stainless steel sheets according to the present invention;
FIG. 7 is a schematic structural view of part A of an embodiment of an automatic straight-seam welding apparatus for stainless steel sheets according to the present invention;
FIG. 8 is a schematic structural diagram of part B of an embodiment of an automatic straight-seam welding apparatus for stainless steel sheets according to the present invention;
FIG. 9 is a schematic structural view of part C of an embodiment of an automatic straight-seam welding apparatus for stainless steel sheets according to the present invention;
FIG. 10 is a schematic top view of two placement tables of an embodiment of an automatic straight-seam welding apparatus for stainless steel sheets according to the present invention;
FIG. 11 is a schematic front view of a placement table of an embodiment of an automatic straight-seam welding device for stainless steel sheets according to the present invention;
FIG. 12 is a schematic side view of two placement tables of an embodiment of an automatic straight-seam welding device for stainless steel sheets according to the present invention;
fig. 13 is a schematic view of a connecting structure of a placing table and a fixing hook of an embodiment of the automatic straight-seam welding equipment for stainless steel sheets according to the invention.
In the figure: 1 workstation, 2 leading truck, 3 standing grooves, 4 deflector, 5 arc guide ways, 6 arc connecting grooves, 7 sliding shaft, 8 standing tables, 9 fixed hooks, 10 first cylinder, 11 second cylinder, 12 third cylinder, 13 welding copper wheel, 14 clamp plates, 15 fourth cylinder, 16 closing plates, 17 first bearing, 18 fixing base, 19 connecting seat, 20 cylinder connecting holes, 21U-shaped mounting bracket, 22 motor, 23 connecting plate, 24 gears, 25 racks, 26 limiting plates, 27 spacing grooves, 28 side's pipe, 29 copper pipe, 30 nylon soft area, 31 welding transformer, 32 tow chains.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-13, an automatic welding device for straight seam of stainless steel thin plate comprises a workbench 1, wherein guide frames 2 are fixedly installed at the front and rear ends of the left and right sides of the workbench 1, a placing groove 3 is formed in the guide frame 2, guide plates 4 are fixedly installed at the bending positions of the two sides of the placing groove 3, arc-shaped guide grooves 5 are formed in the guide plates 4, the side, close to each other, of each of the two arc-shaped guide grooves 5 is butted with the arc-shaped connecting groove 6 on the placing groove 3, sliding shafts 7 are slidably installed on the groove walls of the arc-shaped guide grooves 6, the side, close to each other, of each of the two sliding shafts 7 is rotatably connected in a fixed seat 18 through a first bearing 17, one side, close to each other, of the two fixed seats 18 is rotatably connected with a connecting seat 19 through a rotating shaft, the side, close to each of the two connecting, two one side fixed mounting that place platform 8 and keep away from each other have a plurality of fixed hooks 9, and equal fixed mounting has second cylinder 11 directly over a plurality of fixed hooks 9, has seted up cylinder connecting hole 20 on the sliding shaft 7, the first cylinder 11 of fixedly connected with in the cylinder connecting hole 20, and the bottom of first cylinder 11 is articulated mutually with leading truck 2.
In the above embodiment, the guide plates 4 are fixedly installed at the bent positions of the two sides inside the placing groove 3, and the guide plates 4 themselves can be detached and replaced, the arc-shaped guide groove 5 is formed inside the guide plates 4, during actual production, the first air cylinders 10 on the two sides of one placing table 8 work first to drive one side edge of the stainless steel sheet to be wound into a semi-arc shape along the track of the arc-shaped guide groove 5, then the two second air cylinders 11 on the one side work to push the fixing hooks 9 to rotate, so that the fixing hooks 9 are in a horizontal state, the wound side edge of the stainless steel sheet is kept horizontal by the fixing hooks 9, then the first air cylinders 10 on the two sides of the other placing table 8 start working, and when the other side edge of the stainless steel sheet is also wound to be aligned with the previous side edge, the third air cylinders 12 start working to press the press plates 14 to press the two side edges of the stainless steel sheet, compared with the process for producing the stainless steel cylinder through the mold core in the prior art, the process for producing the stainless steel cylinder through the mold core in the invention can produce the stainless steel cylinders with different diameters only by replacing different guide plates 4, is time-saving and labor-saving, does not need the support of the mold core, is easy to open the groove on the stainless steel cylinder, and greatly improves the practicability.
Specifically, welding equipment is installed above the workbench 1, the welding equipment comprises two third cylinders 12, a U-shaped mounting frame 21 is fixedly installed on the telescopic end of each of the two third cylinders 12, a welding copper wheel 13 is rotatably installed in each of the U-shaped mounting frames 21 through a rotating shaft, pressing plates 14 are fixedly installed on two sides of each of the welding copper wheels 13, a motor 22 is arranged between the two third cylinders 12, the two third cylinders 12 are fixedly connected with the motor 22 through a connecting plate 23, a gear 24 is fixedly sleeved on an output shaft of the motor 22, the gear 24 is meshed with a rack 25 on the workbench 1, a second bearing is further fixedly sleeved on an output shaft of the motor 22 and located above the gear 24, a limiting plate 26 is fixedly sleeved on the outer surface of the second bearing, the limiting plate 26 is slidably installed with a limiting groove 27 on the workbench 1, and a square tube 28 is arranged under each of the welding copper wheel 13, the top of the square tube 28 is provided with a copper tube 19.
In the above embodiment, in the welding process of the welding device, the two second cylinders 11 drive the welding copper wheels 13 and the pressing plate 14 to move downwards at the same time, wherein the pressing plate 14 is used for pressing the two sides of the stainless steel sheet after being formed by winding, then the welding copper wheels 13 are matched with the copper pipe 29 at the top of the square pipe 28 to perform welding operation on a gap formed by the two sides, the welding transformer 31 ensures the stability of voltage in the welding process, the drag chain 32 is used for protecting electric wires, the motor 22 drives the gear 24 to rotate, the gear 24 is meshed with the rack 25 and then drives the two third cylinders 12 to move towards the same direction through the connecting plate 23, the limiting plate 26 plays a limiting role, so that the welding copper wheels 13 always move along the track of the limiting groove 27, and the welding efficiency is greatly improved through the synchronous welding of the two welding copper wheels 13 in the same.
Specifically, a fourth cylinder 15 is installed on the right side of the table 1, and a sealing plate 16 is fixedly connected to the telescopic end of the fourth cylinder 15.
In the above embodiment, the fourth cylinder 15 drives the sealing plate 16 to move up and down, so that the sealing plate 16 can be opened and closed conveniently, and discharging is facilitated.
Specifically, a plurality of nylon soft belts 30 are uniformly connected between the two placing tables 8.
In the above embodiment, the plurality of nylon soft tapes 30 are provided for the purpose of facilitating the wrapping of the stainless steel sheet into a round shape.
The working principle is as follows: in practical use, firstly, a proper guide plate 4 is selected according to production requirements (the diameter of a required stainless steel cylinder), the principle is that the diameter of the formed stainless steel cylinder is determined by different radians of arc-shaped guide grooves 5 in the guide plate 4, the proper guide plate 4 is fixedly arranged at two sides of the inner part of a placing groove 3 through bolts, then two sides of a stainless steel rectangular thin plate to be processed are clamped between a plurality of fixing hooks 9 on the sides of two placing platforms 8, a first air cylinder 10 positioned at two sides of one placing platform 8 works firstly, the telescopic end of the first air cylinder 10 drives a sliding shaft 7 to slide along the track in the arc-shaped guide groove 5 in the guide plate 4, the sliding shaft 7 also drives the placing platform 8 to move along the set track, the placing platform 8 drives the stainless steel thin plate to move through the plurality of fixing hooks 9, and the movement track of the stainless steel thin plate is consistent with the track of the arc-shaped guide grooves 5, therefore, one side edge of the stainless steel sheet is firstly wound into a semicircular arc shape, then a plurality of second air cylinders 11 positioned on the side work to push the fixed hook 9 to rotate, so that the fixed hook 9 is in a horizontal state, the wound side edge of the stainless steel sheet is kept horizontal through the fixed hook 9, then the first air cylinders 10 on two sides of the other placing table 8 also work, when the other side edge of the stainless steel sheet is also wound to be aligned with the previous side edge, the third air cylinders 12 work to enable the pressing plates 14 to press two side edges of the stainless steel sheet, then two welding copper wheels 13 synchronously perform welding operation at the gaps formed on the two side edges of the stainless steel sheet in the same direction, and accordingly a complete stainless steel cylinder is produced, and then the fourth air cylinder 15 works to drive the sealing plate 16 to move, so that the formed stainless steel cylinder can be taken out conveniently.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (8)

1. The automatic welding equipment for the straight seam of the stainless steel sheet comprises a workbench (1) and is characterized in that guide frames (2) are fixedly mounted at the front end and the rear end of the left side and the right side of the workbench (1), a placing groove (3) is formed in the guide frames (2), guide plates (4) are fixedly mounted at the bending positions of the two sides of the interior of the placing groove (3), arc-shaped guide grooves (5) are formed in the guide plates (4), one sides, close to each other, of the two arc-shaped guide grooves (5) are in butt joint with arc-shaped connecting grooves (6) in the placing groove (3), sliding shafts (7) are slidably mounted on the groove walls of the arc-shaped guide grooves (6), one sides, close to each other, of the two sliding shafts (7) are rotatably connected to the interiors of fixing seats (18) through first bearings (17), one sides, close to each other, of the two fixing seats (18) are rotatably connected with, two one side fixedly connected with that connecting seat (19) are close to each other is same places platform (8), two place one side fixed mounting that platform (8) kept away from each other has a plurality of fixed hooks (9), and is a plurality of equal fixed mounting has second cylinder (11) directly over fixed hook (9), cylinder connecting hole (20) have been seted up on sliding shaft (7), the first cylinder (11) of fixedly connected with in cylinder connecting hole (20), and the bottom of first cylinder (11) is articulated mutually with leading truck (2).
2. The automatic welding equipment for the straight seam of the stainless steel thin plate according to claim 1, wherein the welding equipment is installed above the workbench (1) and comprises two third cylinders (12), a U-shaped mounting frame (21) is fixedly installed on the telescopic end of each of the two third cylinders (12), a welding copper wheel (13) is rotatably installed in each U-shaped mounting frame (21) through a rotating shaft, and pressing plates (14) are fixedly installed on two sides of each welding copper wheel (13).
3. The automatic welding equipment for the straight seam of the stainless steel thin plate as claimed in claim 2, wherein a motor (22) is arranged between the two third cylinders (12), the two third cylinders (12) are fixedly connected with the motor (22) through a connecting plate (23), a gear (24) is fixedly sleeved on an output shaft of the motor (22), and the gear (24) is meshed with a rack (25) on the workbench (1).
4. The automatic welding equipment for the straight seam of the stainless steel thin plate as claimed in claim 3, wherein the output shaft of the motor (22) is further fixedly sleeved with a second bearing, the second bearing is located above the gear (24), a limiting plate (26) is fixedly sleeved on the outer surface of the second bearing, and the limiting plate (26) is slidably mounted with a limiting groove (27) on the workbench (1).
5. The automatic straight-seam welding equipment for the stainless steel sheets according to claim 2, characterized in that a square tube (28) is arranged right below the welding copper wheel (13), and a copper tube (19) is arranged at the top of the square tube (28).
6. The automatic welding equipment for the straight seam of the stainless steel thin plate as claimed in claim 1, wherein a fourth cylinder (15) is installed at the right side of the workbench (1), and a sealing plate (16) is fixedly connected with the telescopic end of the fourth cylinder (15).
7. The automatic straight seam welding equipment for the stainless steel sheets as claimed in claim 1, wherein a plurality of nylon soft belts (30) are uniformly connected between the two placing tables (8).
8. The automatic welding equipment for straight seams of stainless steel sheets according to claim 1, characterized in that the placing table (8) is an aluminum section steel tube.
CN202110319496.9A 2021-03-25 2021-03-25 Automatic straight seam welding equipment for stainless steel sheet Active CN112872648B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110319496.9A CN112872648B (en) 2021-03-25 2021-03-25 Automatic straight seam welding equipment for stainless steel sheet

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Application Number Priority Date Filing Date Title
CN202110319496.9A CN112872648B (en) 2021-03-25 2021-03-25 Automatic straight seam welding equipment for stainless steel sheet

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CN112872648A true CN112872648A (en) 2021-06-01
CN112872648B CN112872648B (en) 2024-07-19

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117900620A (en) * 2024-03-07 2024-04-19 广东元晟智能装备制造有限公司 Laser straight seam welding equipment for stainless steel cylinders

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101714344B1 (en) * 2015-10-14 2017-03-22 (주)태진기공 Clamp jig for welding of thin steel plate
CN207873431U (en) * 2018-01-22 2018-09-18 东莞市崴科机电科技有限公司 A kind of finishing impression machine worktable convenient for sliding
CN209986474U (en) * 2019-04-03 2020-01-24 鑫鹏源智能装备集团有限公司 Automatic welding device for wing plate of stainless steel seamless steel pipe
CN211248879U (en) * 2019-11-08 2020-08-14 济南双力升降机械有限公司 An automatic welding device for pin bushings
CN214518334U (en) * 2021-03-25 2021-10-29 海宁项氏机械有限公司 Automatic welding equipment for straight seam of stainless steel sheet

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101714344B1 (en) * 2015-10-14 2017-03-22 (주)태진기공 Clamp jig for welding of thin steel plate
CN207873431U (en) * 2018-01-22 2018-09-18 东莞市崴科机电科技有限公司 A kind of finishing impression machine worktable convenient for sliding
CN209986474U (en) * 2019-04-03 2020-01-24 鑫鹏源智能装备集团有限公司 Automatic welding device for wing plate of stainless steel seamless steel pipe
CN211248879U (en) * 2019-11-08 2020-08-14 济南双力升降机械有限公司 An automatic welding device for pin bushings
CN214518334U (en) * 2021-03-25 2021-10-29 海宁项氏机械有限公司 Automatic welding equipment for straight seam of stainless steel sheet

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117900620A (en) * 2024-03-07 2024-04-19 广东元晟智能装备制造有限公司 Laser straight seam welding equipment for stainless steel cylinders
CN117900620B (en) * 2024-03-07 2024-06-04 广东元晟智能装备制造有限公司 Laser straight seam welding equipment for stainless steel cylinders

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