Automatic steel wire wheel wire loading device and using method thereof
Technical Field
The invention relates to the technical field of steel wire wheel wire loading devices, in particular to an automatic steel wire wheel wire loading device and a using method thereof.
Background
Also known as steel nail wheels. In the tire retreading, a rotating wheel with nail pricks and a movable blade for polishing the tire is used for the tire retreading polishing process. After polishing, the surface is rough so as to be convenient for repairing and enhancing adhesion, and the steel wire wheel can be divided into the following parts according to different use types, shapes and materials: copper-plated steel wire paint removing wheel, copper-plated steel wire paint removing brush, stainless steel wire paint grinding wheel, stainless steel wire paint removing, pipeline brush, pipe wheel brush, deburring grinding wheel, deburring wheel, twisted wire dish-shaped steel wire wheel, twisted wire flat-type steel wire brush and twisted wire bowl-shaped steel wire wheel.
However, the existing steel wire wheel needs to be provided with wires in the production process, the wire providing process is complicated, and the automation degree is not high; therefore, the existing requirements are not met, and an automatic steel wire wheel wire loading device and a using method thereof are provided.
Disclosure of Invention
The invention aims to provide an automatic wire loading device for a steel wire wheel and a using method thereof, and aims to solve the problems that the existing steel wire wheel needs to be loaded with wires in the production process, the wire loading process is complicated, and the automation degree is low.
In order to achieve the purpose, the invention provides the following technical scheme: an automatic steel wire wheel wire loading device comprises a steel wire wheel mounting structure, a rotary wire winding structure, a steel wire conveying structure, a wire loading and feeding structure and a wire loading and converting structure, wherein a supporting fixed main board is mounted inside the steel wire wheel mounting structure, a stepping motor is mounted above the supporting fixed main board, a transmission shaft is mounted below the supporting fixed main board, a steel wire wheel limiting plate is mounted below the transmission shaft, a steel wire wheel limiting shaft is mounted below the steel wire wheel limiting plate, a working support plate is mounted inside the rotary wire winding structure, linear motors are mounted at two ends of the inner side of the working support plate, a moving sleeve is mounted inside the linear motors, an electric telescopic rod is mounted inside the moving sleeve, a wire guide frame is mounted inside the electric telescopic rod, and a conveying fixing frame is mounted inside the steel wire conveying structure, the inner side of the conveying fixing frame is provided with a transmission fixing belt, the middle position of the inner side of the working supporting plate is provided with a central telescopic rod, and one end of the central telescopic rod is provided with a twisted wire fixing cover.
Preferably, step motor passes through bolted connection with the fixed mainboard of support, step motor's output shaft and transmission shaft transmission are connected, remove cover and linear motor sliding connection, remove cover and guide wire frame and electric telescopic handle and all pass through bolted connection.
Preferably, the seat is placed to the strand silk is installed to the top of transmission fixed band, and the seat is placed to the strand silk is provided with a plurality of, and the seat distributes in proper order is placed to a plurality of strand silk, the upper end that the seat was placed to the strand silk is provided with fixed slot.
Preferably, the rotation motor is installed to the inside one side of hank silk fixed cover, the rotor plate is installed to the opposite side of rotating the motor, and rotates the output shaft and the rotor plate transmission of motor and be connected, the double-end telescopic link is installed to the intermediate position department of rotor plate opposite side, the centre gripping mount is all installed at the both ends of double-end telescopic link, and the centre gripping mount passes through the screw connection with double-end telescopic link, the laminating fixed block is installed to the inboard of centre gripping mount, and the laminating fixed block passes through the draw-in groove with the centre gripping mount and is connected.
Preferably, one side of silk structure is provided with fixed L frame in the conversion, and fixed L frame passes through bolted connection with dress silk thread feeding structure, the regulation telescopic link is installed to the inboard of fixed L frame upper end, the fixed mounting piece is installed to the one end of adjusting the telescopic link, second electric telescopic handle is installed to the below of fixed mounting piece, fixed mainboard is installed to second electric telescopic handle's below, and adjusts telescopic link, fixed mounting piece, second electric telescopic handle and fixed mainboard and all pass through bolted connection, the intermediate position department of fixed mainboard below installs the double-end telescopic link of second, the grip block is all installed to the both sides of double-end telescopic link of second, the grip block is installed to the inboard of grip block below.
Preferably, the inside of dress silk thread feeding structure is provided with the work supporting bench, one side of work supporting bench is provided with the fixed slot, second linear electric motor is installed to the opposite side of work supporting bench, install the motor on the second linear electric motor and remove the cover, and motor removal cover and second linear electric motor sliding connection, the mounting bracket is installed to the inboard that the motor removed the cover, the pay-off telescopic link is installed to the one end of mounting bracket, the pay-off mount is installed to the one end of pay-off telescopic link, the centre gripping telescopic link is installed to the inboard of pay-off mount, the centre gripping fixed plate is installed to the inboard of centre gripping telescopic.
Preferably, the both sides of the spacing axle of steel wire wheel all are provided with fixed mounting groove, the steel wire wheel fixed plate is installed to the inboard of fixed mounting groove, and steel wire wheel fixed plate and the spacing axle of steel wire wheel rotate through electronic pivot and be connected, the internally mounted of godet frame has the card silk mount, the inside of card silk mount is provided with the direction fixed slot.
A use method of an automatic steel wire wheel wire loading device comprises the following steps:
step 1: the steel wires are placed and conveyed, the steel wire groups are sequentially placed above the strand silk placing seat for conveying according to the wire loading requirements, the fixed clamping grooves can perform certain limiting, the output end of the motor drives the rotating shaft at the lower end of the transmission fixing belt to rotate, the steel wires can be conveyed after being placed, and the steel wires can sequentially and uniformly move from one side to the other side;
step 2: the upper wire conversion structure is used for converting upper wires, the transverse distance is adjusted by adjusting the extension and retraction of the telescopic rods, the main fixing board moves downwards simultaneously by the downward movement of the second electric telescopic rods, the clamping board and the clamping block clamp the steel wire group, the contraction of the second double-head telescopic rods enables the steel wire group to be clamped, and the steel wire group is driven to be positioned above the feeding fixing frame by adjusting the movement of the telescopic rods after the clamping;
and step 3: mounting and placing the steel wire wheel, mounting the steel wire wheel without loading wires outside the steel wire wheel limiting shaft, attaching one end of the steel wire wheel to the steel wire wheel limiting plate, driving the steel wire wheel fixing plate to rotate through the rotation of the electric rotating shaft, and enabling the steel wire wheel fixing plate to move towards the steel wire wheel and attach to the steel wire wheel for limiting and fixing;
and 4, step 4: the wire loading operation is carried out, the clamping plate and the clamping block are loosened through the reverse motion of the second double-head telescopic rod, the steel wire group enters the interior of the feeding fixing frame, the clamping fixing plate is driven to clamp the steel wire group through the stretching of the clamping telescopic rod, the motor moving sleeve is driven to move through the work of the second linear motor, the steel wire group can be driven to move towards the steel wire wheel mounting structure, the steel wire group is driven to move towards the steel wire wheel through the stretching of the feeding telescopic rod, and the steel wire group is inserted into a fixing hole in the outer side of the steel wire wheel;
and 5: winding wires, driving a wire guide frame to move to the outer sides of two ends of a steel wire group through the expansion and contraction of an electric telescopic rod, driving a moving sleeve to move to a middle position through a linear motor, enabling the steel wire group to be inserted into the inside of a guide fixing groove, enabling the two ends of the steel wire group to be attached through the contraction of a central telescopic rod and simultaneously moving the moving sleeve to the middle position, winding wires after the attachment is completed, enabling the steel wire group to enter the inside of a skein fixing cover through the expansion and contraction of the central telescopic rod, clamping a fixing frame and an attachment fixing block through the contraction of a double-end telescopic rod, and driving a rotating plate to move to wind wires through an;
step 6: and (4) repeatedly installing, wherein the output shaft of the stepping motor drives the transmission shaft, the steel wire wheel limiting plate and the steel wire wheel at the front end to rotate, so that the fixing hole is positioned at the installing position again, and the repeated steps are installed.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, by installing the steel wire wheel installation structure, the rotary wire winding structure, the steel wire conveying structure, the wire loading and feeding structure and the wire loading and feeding conversion structure, the installation and the limiting of the steel wire wheel can be better carried out, the conveying of the steel wire group and the position adjustment of the steel wire group are carried out, the installation is finished by carrying out wire winding treatment at last in the installation of the steel wire group, the structural performance is more comprehensive, the automation performance is better, the installation can be realized through the matching among a plurality of telescopic rods, motors and parts, the use is more flexible and convenient, and the problems that the wire loading is needed in the production process of the existing steel wire wheel, the wire loading process is more complicated and the automation degree is not high;
2. according to the wire guide frame, the wire twisting fixing cover and the wire guide frame are arranged, so that guiding and laminating can be better performed after the insertion of the steel wire group is completed, the winding is rotated, the flexibility of adjustment is higher, the adjustment can be better performed according to the assembly requirement, meanwhile, the steel wire wheel fixing plates arranged on two sides of the steel wire wheel limiting shaft are driven through the electric rotating shaft, the fixing and limiting structural performance can be better guaranteed while the installation is not influenced, and the overall practicability is higher.
Drawings
FIG. 1 is an overall front view of an automated wire wheel loading apparatus of the present invention;
FIG. 2 is a cross-sectional view of a skein securing hood according to the present invention;
FIG. 3 is a schematic structural view of a converted filamentation structure according to the invention;
FIG. 4 is a schematic structural view of the wire loading and feeding structure of the present invention;
FIG. 5 is an enlarged view of a portion of area A of the present invention;
fig. 6 is a schematic structural view of the guide frame of the present invention.
In the figure: 1. a wire wheel mounting structure; 2. rotating the wire winding structure; 3. a steel wire conveying structure; 4. a wire loading and feeding structure; 5. converting the silk structure; 6. supporting and fixing the main board; 7. a stepping motor; 8. a drive shaft; 9. a wire wheel limiting plate; 10. a wire wheel limiting shaft; 11. a work support plate; 12. a linear motor; 13. moving the sleeve; 14. an electric telescopic rod; 15. a thread guide frame; 16. a conveying fixed frame; 17. a transmission fixing belt; 18. a strand silk placing seat; 19. fixing the clamping groove; 20. a central telescopic rod; 21. a skein fixing cover; 22. rotating the motor; 23. a rotating plate; 24. a double-head telescopic rod; 25. clamping the fixing frame; 26. attaching a fixed block; 27. fixing an L-shaped frame; 28. adjusting the telescopic rod; 29. fixing the mounting block; 30. a second electric telescopic rod; 31. fixing the main board; 32. a second double-ended telescoping rod; 33. a clamping plate; 34. a clamping block; 35. a working support table; 36. fixing grooves; 37. a second linear motor; 38. a motor moving sleeve; 39. a mounting frame; 40. a feeding telescopic rod; 41. a feeding fixing frame; 42. clamping the telescopic rod; 43. clamping the fixing plate; 44. fixing the mounting groove; 45. a steel wire wheel fixing plate; 46. an electric rotating shaft; 47. a wire clamping fixing frame; 48. and (4) guiding the fixing groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-6, an embodiment of the present invention is shown: an automatic steel wire wheel wire loading device comprises a steel wire wheel mounting structure 1, a rotary wire winding structure 2, a steel wire conveying structure 3, a wire loading and feeding structure 4 and a conversion wire loading structure 5, wherein a supporting fixed main board 6 is mounted inside the steel wire wheel mounting structure 1, a stepping motor 7 is mounted above the supporting fixed main board 6, a transmission shaft 8 is mounted below the supporting fixed main board 6, a steel wire wheel limiting plate 9 is mounted below the transmission shaft 8, a steel wire wheel limiting shaft 10 is mounted below the steel wire wheel limiting plate 9, a working supporting plate 11 is mounted inside the rotary wire winding structure 2, a linear motor 12 is mounted at each of two ends of the inner side of the working supporting plate 11, a moving sleeve 13 is mounted inside the linear motor 12, an electric telescopic rod 14 is mounted inside the moving sleeve 13, a wire guide frame 15 is mounted inside the electric telescopic rod 14, and a conveying fixing frame 16 is mounted inside the steel wire conveying structure 3, carry the inboard of mount 16 to install transmission fixed band 17, the inboard intermediate position department of work backup pad 11 installs central telescopic link 20, and skein fixed cover 21 is installed to the one end of central telescopic link 20, can ensure holistic automated performance better, and structural performance is more simple perfect, uses more convenient saving trouble.
Further, step motor 7 passes through bolted connection with supporting fixed mainboard 6, and step motor 7's output shaft is connected with the transmission of transmission shaft 8 transmission, removes cover 13 and linear electric motor 12 sliding connection, removes cover 13 and silk guide frame 15 and electric telescopic handle 14 and all passes through bolted connection, and the flexibility of loading and unloading is higher, and the practicality is better.
Further, the strand silk is installed to the top of transmission fixed band 17 and is placed seat 18, and the strand silk is placed seat 18 and is provided with a plurality of, and a plurality of strand silk is placed seat 18 and is distributed in proper order, and the upper end that the seat 18 was placed to the strand silk is provided with fixed slot 19, and the stability of placing is higher, can not appear the displacement at the in-process of carrying.
Further, the rotation motor 22 is installed to the inside one side of hank silk fixed cover 21, the rotor plate 23 is installed to the opposite side of rotating motor 22, and the output shaft that rotates motor 22 is connected with the transmission of rotor plate 23, the intermediate position department of rotor plate 23 opposite side installs double-end telescopic rod 24, centre gripping mount 25 is all installed at double-end telescopic rod 24's both ends, and centre gripping mount 25 passes through screw connection with double-end telescopic rod 24, laminating fixed block 26 is installed to centre gripping mount 25's inboard, and laminating fixed block 26 passes through the draw-in groove with centre gripping mount 25 and is connected, can load and unload as required, the flexibility of regulation is higher.
Further, one side of silk structure 5 is provided with fixed L frame 27 in the conversion, and fixed L frame 27 passes through bolted connection with dress silk send a structure 4, adjust telescopic link 28 is installed to the inboard of fixed L frame 27 upper end, adjust the one end of telescopic link 28 and install fixed mounting piece 29, second electric telescopic handle 30 is installed to the below of fixed mounting piece 29, fixed mainboard 31 is installed to the below of second electric telescopic handle 30, and adjust telescopic link 28, fixed mounting piece 29, second electric telescopic handle 30 and fixed mainboard 31 all pass through the screw connection, the intermediate position department of fixed mainboard 31 below installs second double-end telescopic handle 32, grip block 33 is all installed to the both sides of second double-end telescopic handle 32, grip block 34 is installed to the inboard of grip block 33 below, can ensure the structural stability performance of centre gripping better, it is more convenient to use.
Further, the inside of dress silk thread feeding structure 4 is provided with work supporting bench 35, one side of work supporting bench 35 is provided with fixed slot 36, second linear electric motor 37 is installed to the opposite side of work supporting bench 35, install motor moving sleeve 38 on the second linear electric motor 37, and motor moving sleeve 38 and second linear electric motor 37 sliding connection, mounting bracket 39 is installed to the inboard of motor moving sleeve 38, pay-off telescopic link 40 is installed to the one end of mounting bracket 39, pay-off mount 41 is installed to the one end of pay-off telescopic link 40, centre gripping telescopic link 42 is installed to the inboard of pay-off mount 41, centre gripping fixed plate 43 is installed to the inboard of centre gripping telescopic link 42, centre gripping adjustment performance is better, the flexibility of carrying has been ensured better.
Further, the both sides of the spacing axle 10 of steel wire wheel all are provided with fixed mounting groove 44, and steel wire wheel fixed plate 45 is installed to the inboard of fixed mounting groove 44, and steel wire wheel fixed plate 45 rotates through electronic pivot 46 with the spacing axle 10 of steel wire wheel to be connected, and the internally mounted of yarn guide frame 15 has card silk mount 47, and the inside of card silk mount 47 is provided with direction fixed slot 48, can drive the steel wire group better and move.
A use method of an automatic steel wire wheel wire loading device comprises the following steps:
step 1: the steel wires are placed and conveyed, the steel wire groups are sequentially placed above the strand silk placing seat 18 for conveying according to the silk loading requirement, the fixed clamping groove 19 can perform certain limiting, the output end of the motor drives the rotating shaft at the lower end of the transmission fixing belt 17 to rotate, the steel wires can be conveyed after being placed, and the steel wires can sequentially and uniformly move from one side to the other side;
step 2: the upper wire conversion structure 5 is used for converting upper wires, the transverse distance is adjusted by adjusting the extension and retraction of the telescopic rod 28, the fixed main board 31 moves downwards at the same time by the downward movement of the second electric telescopic rod 30, the clamping board 33 and the clamping block 34 clamp the steel wire group, the contraction of the second double-end telescopic rod 32 enables the steel wire group to be clamped, and the steel wire group is driven to be positioned above the feeding fixing frame 41 by adjusting the movement of the telescopic rod 28 after the clamping;
and step 3: mounting and placing the steel wire wheel, mounting the steel wire wheel without loading wires outside the steel wire wheel limiting shaft 10, attaching one end of the steel wire wheel to the steel wire wheel limiting plate 9, driving the steel wire wheel fixing plate 45 to rotate through the rotation of the electric rotating shaft 46, and enabling the steel wire wheel fixing plate 45 to move towards the steel wire wheel and attach to the steel wire wheel for limiting and fixing;
and 4, step 4: the wire loading operation is carried out, the clamping plate 33 and the clamping block 34 are loosened through the reverse motion of the second double-head telescopic rod 32, the steel wire group enters the feeding fixing frame 41, the clamping fixing plate 43 is driven to clamp the steel wire group through the stretching of the clamping telescopic rod 42, the motor moving sleeve 38 is driven to move through the working of the second linear motor 37, the steel wire group can be driven to move towards the steel wire wheel mounting structure 1, the steel wire group is driven to move towards the steel wire wheel through the stretching of the feeding telescopic rod 40, and the steel wire group is inserted into a fixing hole in the outer side of the steel wire wheel;
and 5: winding, wherein the wire guide frame 15 is driven to move to the outer sides of two ends of the steel wire group by the expansion of the electric telescopic rod 14, the moving sleeve 13 is driven to move to the middle position by the linear motor 12, so that the steel wire group is inserted into the guide fixing groove 48, the two ends of the steel wire group are attached by the movement of the moving sleeve 13 to the middle position, winding is performed after the attachment is completed, the steel wire group enters the inner part of the wire stranding fixing cover 21 by the expansion of the central telescopic rod 20, the clamping fixing frame 25 and the attaching fixing block 26 are clamped by the contraction of the double-end telescopic rod 24, and the output end of the rotating motor 22 drives the rotating plate 23 to move to wind;
step 6: and (4) repeatedly installing, driving the transmission shaft 8, the steel wire wheel limiting plate 9 and the steel wire wheel at the front end to rotate through the output shaft of the stepping motor 7, so that the fixing hole is positioned at the installing position again, and repeatedly installing.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.