Disclosure of Invention
In order to solve the problems in the prior art, the invention provides the generalized heat recovery system of the machine furnace and the heat recovery method, which fully recover the system heat from the side of the steam engine and the side of the boiler, realize the integral improvement of the efficiency of the machine furnace and reduce the coal consumption.
In order to achieve the aim, the generalized heat recovery system of the machine furnace adopts the technical scheme that the generalized heat recovery system comprises a pre-economizer module, an air preheater bypass module, a cold air heating module and an air temperature regulating module, wherein the pre-economizer module and the air preheater bypass module are arranged at the downstream of an original boiler economizer along the flow direction of smoke, the air preheater bypass module is arranged in parallel with an air preheater, the air preheater bypass module is arranged at the downstream of the pre-economizer module, an outlet of the air preheater bypass module is communicated with a flue behind the air preheater, the air temperature regulating module is arranged at a hot primary air outlet at the air side of the air preheater, and the cold air heating module is arranged on a path before cold primary air enters the air preheater and is used for obtaining heat of smoke, steam extraction or condensation water to heat the cold air.
The water inlet of the pre-economizer module is communicated with a high-pressure water supply pipeline, the water outlet of the pre-economizer module is communicated with the water inlet of the economizer, and circulating water is adopted in the air preheater bypass module for heat exchange.
The cold air heating module comprises at least one of a steam high-temperature warm air device, a drainage cooling warm air device, a heat medium water air preheater and a cold end heat exchanger, wherein the cold end heat exchanger is arranged at an air inlet of cold air and is communicated with a circulating water pipeline of a cooling tower;
When the steam high-temperature air heater and the drainage cooling air heater are arranged at the same time, the drainage cooling air heater is communicated with the steam high-temperature air heater;
when arranging steam high temperature warm-air ware, drainage cooling warm-air ware and heat medium water air preheater simultaneously, heat medium water air preheater is including the air side heat exchanger and the flue gas side heat exchanger of mutual intercommunication, and steam high temperature warm-air ware and drainage cooling warm-air ware set up in the air side, along the air flow direction, and the air side heat exchanger is arranged at the downgoing direction of drainage cooling warm-air ware, and steam high temperature warm-air ware sets up the downgoing direction at the air side heat exchanger.
The bypass module of the air preheater comprises a bypass flue, a bypass high-temperature heat exchanger and a bypass low-temperature heat exchanger, wherein a bypass adjusting baffle is arranged in the bypass flue, a flue gas adjusting baffle is arranged on the flue gas side of the air preheater, circulating water and flue gas heat exchange is adopted in the bypass high-temperature heat exchanger and the bypass low-temperature heat exchanger, the bypass high-temperature heat exchanger is communicated with high-pressure water supply of a boiler system, and the bypass low-temperature heat exchanger heats condensation water of a turbine unit.
And a powder feeding heating module is arranged on a pipeline from the coal mill to the boiler fuel inlet.
The powder feeding heating module is communicated with the air preheater bypass module or the steam extraction pipeline of the steam turbine through a pipeline, or the powder feeding heating module is communicated with the air preheater bypass module and the steam extraction pipeline of the steam turbine.
The air temperature regulating module adopts steam turbine steam extraction as a heat source, and is communicated with a steam turbine steam extraction pipeline and a high-pressure heater, or a high-temperature hot air preheater is arranged in parallel on the heating surface of the low-temperature superheater, the low-temperature reheater or the economizer to serve as the heat source, and an air side outlet of the air preheater is communicated with the high-temperature hot air preheater.
The pre-economizer module is provided with a water bypass, the water bypass comprises a regulating valve, a shut-off valve and a connecting pipeline, and the water bypass is communicated with the pre-economizer module and the economizer.
A generalized backheating method for a machine furnace comprises the steps of heating high-pressure water supply to an upper limit temperature by utilizing smoke heat through a pre-economizer module and an air preheater bypass module, heating cold air to an upper limit temperature of a cold air inlet allowed by an air preheater by utilizing smoke, steam turbine extraction and/or condensate heat through a cold air heating module and an air temperature adjusting module, realizing partial or whole backheating to a boiler for recycling through the pre-economizer module and the air preheater bypass module, and recycling heat which is not recycled to the boiler through the pre-economizer module and the air preheater bypass module to a steam turbine.
The coal powder is heated to the upper limit temperature of the coal powder entering the hearth by the steam extraction of the steam turbine or the heat of the flue gas, or the coal powder is heated to the upper limit temperature of the coal powder entering the hearth by the steam extraction of the steam turbine and the heat of the flue gas.
Compared with the prior art, the invention has at least the following beneficial effects:
The method comprises the steps that a pre-economizer module and an air preheater bypass module are arranged at the downstream of an original boiler economizer along the flow direction of flue gas, the air preheater bypass module and the air preheater are arranged at the downstream of the pre-economizer module in parallel and communicated with a flue, the outlet of the air preheater bypass module is communicated with the flue at the rear of the air preheater, part of heat of flue gas at the outlet of the economizer is firstly recovered by the air preheater bypass module, and an air temperature regulating module is arranged at the air side hot primary air outlet of the air preheater and utilizes part of heat of the flue gas again; the system comprises a cold air heating module, an economizer and an air preheater, wherein the cold air heating module is arranged on a path before cold primary air enters an air preheater, the cold air heating module is used for obtaining heat of flue gas, steam turbine extraction or condensation water to heat the cold air, the requirement of the cold air for the heat of the flue gas of the air preheater is reduced after the cold air is heated, more heat can be released by upstream flue gas to heat the water supply or condensation water, the economizer and flue gas at the outlet of the air preheater are utilized in a grading mode, and the heat of the recovered flue gas heats different objects.
Furthermore, the pulverized coal heating module is arranged, and the pulverized coal is heated by adopting the air preheater bypass module and steam turbine steam extraction, so that the pulverized coal can be heated to the theoretical highest temperature of entering a hearth, and the heat recovery efficiency of the boiler and the steam turbine is improved.
Furthermore, the cooling circulating water of various cooling towers such as an indirect cooling tower, a mechanical ventilation cooling tower and the like is used as a heat source to heat cold air, so that the temperature of the cold air entering the air preheater is increased, the exhaust steam of the steam turbine is reduced, and the heat of the absorbed flue gas is reduced.
Detailed Description
The invention will now be described in detail with reference to the accompanying drawings and examples.
The generalized heat returning system for the engine and the furnace takes the engine and the furnace as boundary conditions, heat with the temperature higher than the ambient temperature in a power plant can be used for heat returning, and the difference from the utilization of conventional flue gas waste heat is that a heat returning object comprises waste heat such as smoke exhaust and valuable heat such as steam extraction of a certain steam turbine, so that generalized heat returning is realized, the limit control conditions of the engine and the furnace are 3, namely, the smoke exhaust temperature of a rotary air preheater is limited, the inlet air temperature of the rotary air preheater can only be heated to the smoke exhaust temperature minus about 20 ℃, the water supply temperature of the second steam turbine is limited, the outlet flue gas temperature of a pre-economizer module 1 is the water supply temperature plus about 20 ℃, and the highest temperature of a pulverized coal pipeline is the highest allowable temperature for hot air powder feeding of the medium-storage pulverizing system.
In the case of example 1,
Referring to fig. 1, the embodiment provides a generalized heat regeneration system of an engine furnace, which comprises a pre-economizer module 1, an air preheater bypass module 2, a cold air heating module 3 and an air temperature regulating module 4, wherein the pre-economizer module 1, the air preheater bypass module 2 and the cold air heating module 3 are arranged along the flow direction of flue gas, the inlet of the air preheater bypass module 2 is arranged between the pre-economizer module 1 and an air preheater 6 and is communicated with a flue, the outlet of the air preheater bypass module 2 is communicated with the flue behind the air preheater, and the air temperature regulating module 4 is arranged at the outlet of hot primary air;
the air preheater bypass module 2 comprises a bypass flue 21, a bypass high-temperature heat exchanger 22 and a bypass low-temperature heat exchanger 23, wherein a bypass adjusting baffle 23 is arranged in the bypass flue 21, a flue gas adjusting baffle 51 is arranged on the flue gas side of the air preheater 6, circulating water and flue gas heat exchange are adopted in the bypass high-temperature heat exchanger 22 and the bypass low-temperature heat exchanger 23, the bypass high-temperature heat exchanger 22 is communicated with high-pressure water supply of a boiler system, and the bypass low-temperature heat exchanger 23 heats condensed water of a turbine unit.
The cold air heating module 3 comprises a steam high-temperature air heater 31, a drainage cooling air heater 32 and a heat medium water air preheater 33, wherein the steam high-temperature air heater 31 and the drainage cooling air heater 32 are arranged on the air side, the heat medium water air preheater 33 comprises an air side heat exchanger 331 and a flue gas side heat exchanger 332 which are communicated with each other, the flue gas side heat exchanger 332 is used for absorbing the heat of flue gas at the outlet of the air preheater and transferring the heat to the air side heat exchanger 331 so as to heat air at the air side;
The air temperature adjusting module 4 is used for heating hot primary air, and the air temperature adjusting module 4 is arranged at an air side outlet of the air preheater.
As an alternative embodiment, the air temperature adjusting module 4 may adopt three or four extraction steam of the turbine set to heat cold primary air, the air temperature adjusting heat exchanger 41 is arranged at the outlet of the hot primary air, the working medium inlet of the air temperature adjusting heat exchanger 41 is communicated with the three or four extraction pipeline of the turbine set, and the working medium outlet of the air temperature adjusting heat exchanger 41 is communicated with the No. 3 high-pressure heater.
When the air temperature adjusting module 4 adopts three or four drawers of the turbine unit as a heat source, the three or four drawers of steam of the turbine still become superheated steam after heating the hot primary air, the downstream of the superheated steam is sent to the No. 3 high-pressure heater, and the three or four drawers of steam are adopted to heat the hot primary air and cancel the external steam cooler on the side 3 of the turbine.
The heat source of the air temperature adjusting module 4 may also come from a high-temperature hot air preheater 42, and the high-temperature hot air preheater 42 and the heating surfaces of the low-temperature superheater, the low-temperature reheater or the economizer 10 are arranged in the same flue without a bypass.
Example 2
Referring to fig. 2, in order to make more full use of heat, according to embodiment 1, a cold end heat exchanger 34 is disposed at the air side inlet, the cold end heat exchanger 34 is connected to a circulating water pipeline of a cooling tower, the cold end heat exchanger 34 exchanges heat with circulating water of the cooling tower and air at the air side inlet to perform preliminary heating on the air, an inlet of the cold end heat exchanger 34 is connected to a circulating water supply main pipe of the cooling tower, an outlet of the cold end heat exchanger is connected to a circulating water return main pipe of the cooling tower, and circulating water of various cooling towers such as an indirect cooling tower and a mechanical ventilation cooling tower are adopted as heat sources.
Example 3
Referring to fig. 1 and 3, according to embodiment 1, the present embodiment provides a powder feed heating module 5 on the coal mill to boiler fuel inlet line.
Of course, as an alternative embodiment, the heat source of the powder feeding heating module 5 can come from the air preheater bypass module 2 or the steam turbine for steam extraction, and can also come from the air preheater bypass module 2 and the steam turbine for steam extraction at the same time. The powder feeding heating module 5 adopts a sleeve type pressure-bearing powder feeding pipeline, the interior of the sleeve is provided with a wind powder mixture, and steam or hot water is arranged between the pipes.
When the heat source of the powder feeding heating module 5 comes from the steam turbine for steam extraction, the drainage of the steam turbine for steam extraction returns to the deaerator, and the steam turbine for steam extraction adopts four pumps.
When the heat source of the powder feeding heating module 5 comes from the air preheater bypass module 2, the heating medium inlet and outlet are communicated with the circulating water inlet and outlet of the air preheater bypass module 2, and in particular, the powder feeding heating module 5 heating medium inlet and outlet are communicated with the circulating water inlet and outlet of the bypass low-temperature heat exchanger 23.
Example 4
Referring to fig. 1 and 4, based on embodiment 1, the pre-economizer module 1 is arranged upstream of an original boiler economizer in steam-water flow, an inlet of the pre-economizer module 1 is a steam turbine for high-pressure water supply, and an outlet of the pre-economizer module is connected to the original boiler economizer, in this embodiment, the pre-economizer module 1 is provided with a water bypass, and the water bypass comprises a regulating valve, a shutoff valve and a connecting pipeline, and the water bypass is communicated with the pre-economizer module 1 and the original boiler economizer.
The heat source of the air temperature adjusting module 4 comes from a high-temperature hot air preheater 42, and the high-temperature hot air preheater 42 and the heating surfaces of the low-temperature superheater, the low-temperature reheater or the economizer 10 and the like are arranged in the same flue without a bypass.
Example 5
Based on embodiments 1,2 and 3, the bypass heat exchanger heat of the air preheater bypass module 2 has three conditions that ① is that the heat is only sent to the powder feeding heating module 5, ② is that the heat is sent to the powder feeding heating module 5 and the high-pressure water on the turbine side, ③ is that the heat is sent to the high-pressure water and the condensate on the turbine side, the air preheater bypass module 2 comprises a bypass flue 21, a bypass high-temperature heat exchanger 22 and a bypass low-temperature heat exchanger 23, a bypass regulating baffle 23 is arranged in the bypass flue 21, a flue gas regulating baffle 51 is arranged on the flue gas side of the air preheater 6, circulating water and flue gas heat exchange is adopted in the bypass high-temperature heat exchanger 22 and the bypass low-temperature heat exchanger 23, wherein the bypass high-temperature heat exchanger 22 is communicated with the high-pressure water of the boiler system, and the bypass low-temperature heat exchanger 23 heats the condensate of the turbine set.
The cold air heating module 3 comprises any one, two or more of a hot medium water air preheater, a steam high-temperature hot air heater, a drainage cooling hot air heater and a cold end heat exchanger, wherein the hot medium water air preheater comprises an air side heat exchanger and a flue gas side heat exchanger, the flue gas side heat exchanger is arranged in a downstream flue of the air preheater, the flue gas side heat exchanger enters the air side heat exchanger after heating water, hot water in the air side heat exchanger exchanges heat with air and then enters the flue gas side heat exchanger, the steam high-temperature hot air heater is arranged at the downstream of the air side, a heat medium of the steam high-temperature hot air heater is from five pumps or six pumps, and a heat source of the flue gas side heat exchanger is flue gas at an outlet of the air preheater, and reference is made to fig. 5.
The steam high-temperature air heater is communicated with the drainage cooling air heater through a drainage pipeline, the heat source of the steam high-temperature air heater is steam extraction of a steam turbine unit, the heat source of the drainage cooling air heater is drainage of a steam high Wen Nuanfeng unit, the steam high-temperature air heater is arranged at the downstream of the heat medium water air preheater, and the drainage cooling air heater is arranged at the upstream of the heat medium water air preheater.
According to the invention, by arranging the pre-economizer module 1, the powder feeding heating module 5 and the air preheater bypass module 2, part or all of heat is regenerated to the boiler, and the rest part is recovered to the steam turbine.
The maximization of the heat exchange heat of the air is realized through the cold end heat exchanger 34 of the cold air heating module 3, the hot water air preheater 33, the steam high Wen Nuanfeng heater 31 and the drain cooling air heater 32, and referring to fig. 5.
The air temperature adjusting module 4 realizes that the temperature of hot air meets the drying output requirement of the coal mill.
Although the invention has been described above with reference to the accompanying drawings, the invention is not limited to the above-described embodiments, which are given by way of illustration only and not by way of limitation, and many variations can be made by a person skilled in the art without departing from the spirit of the invention and the scope of the claims, which are all within the scope of the invention as defined in the appended claims.