CN112847611A - Full-automatic punching and cutting machine - Google Patents

Full-automatic punching and cutting machine Download PDF

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Publication number
CN112847611A
CN112847611A CN202110322900.8A CN202110322900A CN112847611A CN 112847611 A CN112847611 A CN 112847611A CN 202110322900 A CN202110322900 A CN 202110322900A CN 112847611 A CN112847611 A CN 112847611A
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CN
China
Prior art keywords
frame
module
plate
punching
lifting
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Pending
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CN202110322900.8A
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Chinese (zh)
Inventor
胡钢
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Suzhou Luboteyi Automation Technology Co ltd
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Suzhou Luboteyi Automation Technology Co ltd
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Publication date
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Priority to CN202110322900.8A priority Critical patent/CN112847611A/en
Publication of CN112847611A publication Critical patent/CN112847611A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D9/00Cutting apparatus combined with punching or perforating apparatus or with dissimilar cutting apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/02Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member
    • B26D1/03Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member with a plurality of cutting members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • B26D1/08Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01Means for holding or positioning work
    • B26D7/02Means for holding or positioning work with clamping means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18Means for removing cut-out material or waste
    • B26D7/1845Means for removing cut-out material or waste by non mechanical means
    • B26D7/1854Means for removing cut-out material or waste by non mechanical means by air under pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/02Perforating by punching, e.g. with relatively-reciprocating punch and bed

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

本发明公开了一种全自动冲孔裁切机。本发明的技术方案是:一种全自动冲孔裁切机,包括机架,所述机架上依次设置有移料模块、分切模块、冲孔模块以及钳料模块,所述移料模块用于将物料移送至分切模块,所述分切模块用于将物料分切成条状,所述冲孔模块用于在物料上冲孔,所述钳料模块用于将被冲孔后的物料压合并下料。本发明提供的方案其实现了针对EPE、EPS以及XPE等发泡材料的送料、分切、冲孔、裁断、自动下料以及自动排废的全自动加工,将所有工序整合到整台设备中,极大的提高了生产效率。其活动组件均采用伺服模组进行控制实现,加工速度可以自由调整且满足了高精度的要求,保证了产品的品质且使用灵活,应用范围广泛。

Figure 202110322900

The invention discloses an automatic punching and cutting machine. The technical scheme of the present invention is: a fully automatic punching and cutting machine, comprising a frame, on which a material moving module, a slitting module, a punching module and a clamping material module are arranged in sequence, and the material moving module It is used to transfer the material to the slitting module, the slitting module is used to cut the material into strips, the punching module is used to punch holes on the material, and the clamping module is used to The material is pressed and unloaded. The solution provided by the invention realizes the automatic processing of feeding, slitting, punching, cutting, automatic cutting and automatic waste discharge for EPE, EPS, XPE and other foam materials, and integrates all processes into the whole equipment. , greatly improving the production efficiency. Its movable components are all controlled by servo modules, and the processing speed can be adjusted freely and meets the requirements of high precision, which ensures the quality of the product and the flexible use, and has a wide range of applications.

Figure 202110322900

Description

Full-automatic punching and cutting machine
Technical Field
The invention relates to the field of flexible plate processing equipment, in particular to a full-automatic punching and cutting machine.
Background
EPE, EPS and XPE and other expanded materials have the shock resistance can be good, and corrosion resistance is strong, dampproofing heat retaining characteristics, be the comparatively extensive location of application in all kinds of industrial products, buffering packaging material. The foamed material products need to be cut and punched according to use requirements, and in the prior art, the cutting and punching are basically performed separately, and semi-automatic equipment is used for processing. The processing method has the advantages of complex operation, high working strength, low processing speed, large consumption of manpower, poor consistency and low qualification rate of products, increase of the processing cost of the products and restriction of market demands. Therefore, a full-automatic punching and cutting machine is expected to be available in the whole industry.
Disclosure of Invention
Aiming at the defects in the prior art, the invention mainly aims to provide the cutting machine which can realize full-automatic feeding, cutting, punching, cutting, automatic blanking and automatic waste discharge and has high efficiency and high precision.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a full-automatic guillootine that punches a hole, includes the frame, it moves the material module, cuts the module, punches a hole module and pincers material module to set gradually in the frame, it is used for transferring the material to cutting the module to move the material module, it is used for cutting the material branch into the strip to cut the module, the module that punches a hole is used for punching a hole on the material, pincers material module is used for will being punched a hole the material pressfitting after and unloading.
Preferably, the material moving module comprises a pressing mechanism capable of fixing the material, a first transfer mechanism capable of driving the pressing mechanism to reciprocate is arranged on the rack, the pressing mechanism drives the first pressing plate assembly to fix the material through a first servo lead screw lifting mechanism, and the first transfer mechanism drives the first pressing plate assembly to reciprocate.
Preferably, the slitting module comprises two mounting seats arranged on the frame, a main cutter shaft and an auxiliary cutter shaft are arranged between the two mounting seats in parallel, a plurality of main cutter seats are connected to the main cutter shaft in a sliding manner, a plurality of auxiliary cutter seats in one-to-one correspondence to the main cutter seats are connected to the auxiliary cutter shaft in a sliding manner, blades are fixedly connected to the auxiliary cutter seats, annular grooves for the blades to be inserted are formed in the main cutter seats, and the main cutter seats and the auxiliary cutter seats are fixedly connected with the main cutter shaft and the auxiliary cutter shaft through fastening screws respectively.
Preferably, the punching module comprises a support frame capable of lifting and fixing materials, a punching mechanism is arranged in the support frame, the punching mechanism is lifted through a lifting mechanism and driven by a driving mechanism to reciprocate in the support frame, the punching mechanism comprises a bottom template with punching holes, a stripper plate and a plurality of cutting dies corresponding to the punching holes, the stripper plate is connected with a placement frame, a first slide rail is arranged below the support frame, the bottom template is connected with the first slide rail in a sliding manner through a slide block, a second slide rail is arranged on the rack, the placement frame is connected with the second slide rail in a sliding manner through a slide block, a lifting mechanism capable of driving the cutting dies to lift is arranged on the placement frame, the lifting mechanism is a servo lead screw lifting mechanism comprising a motor and a lead screw, the lead screw is connected with the placement frame, and a third slide rail is arranged on the placement frame, the lifting frame is connected with a third sliding rail in a sliding manner through a sliding block, the cutting die is arranged at the top of the lifting frame and can extend into and extend out of the bottom template and the stripper plate, the driving mechanism arranged on the rack comprises a transfer motor, a first synchronous wheel set, a first synchronous belt, a spline shaft, a second synchronous wheel set and a second synchronous belt, the first synchronous wheel set comprises synchronous wheels arranged at four corners of the rack and is connected with the first synchronous belt in a linkage manner, the placing frame is fixedly connected with the first synchronous belt, the second synchronous wheel set comprises synchronous wheels arranged at four corners of the supporting frame and is connected with the second synchronous belt in a linkage manner, the bottom template is fixedly connected with the second synchronous belt, the first synchronous wheel set and the second synchronous wheel set are connected with the first synchronous belt in a linkage manner through the spline shaft, the servo motor is arranged on the supporting frame and is connected with a driving wheel through an output shaft, and four synchronous, the four synchronizing wheels are in linkage connection with the driving wheel through a third synchronous belt, the four synchronizing wheels are all connected with a lifting screw rod spirally arranged on the rack, a plurality of through holes are formed in the cutting die, and a discharge channel with an air blowing nozzle is arranged below the cutting die on the rack.
Preferably, the material clamping module comprises a fixed material clamping mechanism arranged on the rack and a movable material clamping mechanism capable of reciprocating, the fixed material clamping mechanism comprises a lower sawtooth mother plate fixedly arranged on the rack and an upper sawtooth mother plate arranged on the support frame, and the upper sawtooth mother plate can press materials on the lower sawtooth mother plate along with the support frame; the movable material clamping mechanism comprises a lower sawtooth male plate arranged on the rack, a clamping material servo lifting assembly arranged on the rack, an upper sawtooth male plate arranged on the clamping material servo lifting assembly and a second transplanting mechanism capable of driving the clamping material servo lifting assembly to do reciprocating motion, grooves are formed in the upper sawtooth female plate and the lower sawtooth female plate, protrusions capable of extending into the grooves are formed in the upper sawtooth male plate and the lower sawtooth male plate, and the lower sawtooth male plate and the clamping material servo lifting assembly form a second pressure plate assembly.
Preferably, first clamp plate subassembly and second clamp plate subassembly all include support, servo motor, wear to establish the screw rod of support, the screw rod passes through the bearing frame and connects the connecting plate, the connecting plate passes through connecting rod joint support board, the public board of sawtooth is fixed to be set up in the backup pad down, the backup pad can transversely slide in the frame through transplanting the slide rail, the public board of sawtooth or clamp plate are connected through the optical axis in the both ends of connecting plate.
Preferably, the first transplanting mechanism and the second transplanting mechanism respectively comprise a transplanting servo motor, a transferring synchronous wheel set and a transferring synchronous belt arranged between the transferring synchronous wheel sets, and the pressing mechanism and the movable material clamping mechanism are fixedly connected with the transferring synchronous belt.
Preferably, a plurality of support ribs are arranged at the material moving module and the material clamping module on the rack, and the support ribs are arranged on the rack through partition bodies in one-to-one correspondence.
Preferably, the support rib is a plastic strip or a metal strip.
Preferably, still be provided with between punching a hole module and the pincers material module and decide the module, decide the module including deciding the sword and can drive servo elevating system or the pneumatic elevating system who decides the sword lift.
Compared with the prior art, the full-automatic processing method has the advantages that the full-automatic processing aiming at feeding, slitting, punching, cutting, automatic blanking and automatic waste discharge of foaming materials such as EPE, EPS, XPE and the like is realized, all working procedures are integrated into the whole equipment, and the production efficiency is greatly improved. The movable components are controlled by the servo module, the processing speed can be freely adjusted, the high-precision requirement is met, the product quality is guaranteed, the use is flexible, and the application range is wide.
The processing flow is that the plate is conveyed to the material moving module, when the plate enters the cutting module, the plate is detected by the light sensor, the plate is fixed by the pressing mechanism at the moment, the initial position and the reset position of the pressing mechanism are arranged at the head of the material moving module, so that the plate has enough length to be fixed by the pressing mechanism when being cut and punched, the first transplanting mechanism drives the pressing mechanism and the plate to move towards the cutting module, the plate moves towards the blade at a high speed, the plate can be divided into a plurality of strips by the cutting module, and the plate divided into the plurality of strips is still driven to the punching module by the pressing mechanism and the first transplanting mechanism; when the punching module works, a plate is fixed through the lifting of the supporting frame, then a cutting die on the punching module punches a hole on the plate, the placing frame and the bottom template are driven by the driving mechanism to reciprocate in the supporting frame before the cutting die punches the hole, so that the hole can be punched at any position of the plate, the plate is clamped between the supporting frame and the lower sawtooth mother plate, waste materials generated by punching are in through holes of the cutting die, and the waste materials enter the discharging channel and are discharged by the air blowing nozzle; the effect of pincers material module is to shift out the material that has washed the hole, after punching a hole, the material is located between lower sawtooth mother board and the last sawtooth mother board, it fixes the material through last sawtooth public board and lower sawtooth public board then discharges the material through second transplanting mechanism, wherein be provided with down the sawtooth mother board, go up the sawtooth mother board, the purpose of lower sawtooth public board and last sawtooth public board is in making the protruding recess that enters into lower sawtooth mother board of lower sawtooth public board, the protruding recess that enters into last sawtooth mother board of going up the sawtooth public board simultaneously, can guarantee completely like this that the material can be by lower sawtooth public board and the public centre gripping of last sawtooth, make second transplanting mechanism can shift out the material smoothly, the structure and the principle of second transplanting mechanism and first transplanting mechanism are the same. Still be provided with in this scheme and decide the module between hole module and pincers material module, decide the module including deciding the sword and can drive servo elevating system or the pneumatic elevating system who decides the sword lift, decide the effect of module and decide into the fritter with the bar panel that the completion of punching a hole, the sword operation is decided in the preferred servo elevating system drive that adopts.
Drawings
FIG. 1 is a schematic structural view of a fully automatic punching and cutting machine according to the present invention;
FIG. 2 is a schematic view of a partial structure of a material moving module;
FIG. 3 is a schematic view of a part of the structure of the material moving module;
FIG. 4 is a first partial structural diagram of the slitting module;
FIG. 5 is a second partial schematic structural view of the slitting module;
FIG. 6 is a first schematic structural diagram of a punching module;
FIG. 7 is a second schematic structural view of a punching module;
FIG. 8 is a schematic structural view of a cutting die;
FIG. 9 is a schematic view of a part of the structure of the material clamping module;
fig. 10 is a schematic structural view of the cutting module.
In the figure: 1. a frame; 2. a material moving module; 3. a slitting module; 4. a punching module; 5. a material clamping module; 6. a pressing mechanism; 7. a first transplanting mechanism; 8. a first platen assembly; 9. a main cutter shaft; 10. a secondary cutter shaft; 11. a main tool apron; 12. an auxiliary tool apron; 13. a blade; 14. an annular groove; 15. a support frame; 16. a bottom template; 17. a stripper plate; 18. cutting the die; 19. a first slide rail; 20. a second slide rail; 21. a placement frame; 23. a servo lead screw lifting mechanism; 24. a lifting frame; 25. a third slide rail; 26. a first synchronous wheel set; 27. a spline shaft; 28. a second synchronous wheel set; 29. a first synchronization belt; 30. a second synchronous belt; 31. a third synchronous belt; 32. lifting a screw rod; 33. a through hole; 34. a discharge channel; 35. a fixed material clamping mechanism; 36. a movable material clamping mechanism; 37. a lower sawtooth mother board; 38. an upper sawtooth mother board; 40. a lower sawtooth male plate; 41. an upper sawtooth male plate; 42. a groove; 43. a material clamping servo lifting assembly; 44. a second transplanting mechanism; 46. a second platen assembly; 47. a protrusion; 48. a screw; 49. a connecting plate; 50. a support plate; 51. transplanting a servo motor; 52. a synchronous wheel set; 53. transferring a synchronous belt; 54. supporting ribs; 55. cutting off a knife; 56. a servo lifting mechanism.
Detailed Description
The invention will be further explained with reference to the drawings.
As shown in fig. 1, a full-automatic punching and cutting machine comprises a frame 1, a material moving module 2, a cutting module 3, a punching module 4 and a clamping module 5 are sequentially arranged on the frame 1, the material moving module 2 is used for transferring materials to the cutting module 3, the cutting module 3 is used for cutting the materials into strips, the punching module 4 is used for punching holes on the materials, and the clamping module 5 is used for pressing and blanking the materials after being punched.
Preferably, the material moving module 2 includes a pressing mechanism 6 capable of fixing the material, the frame 1 is provided with a first moving mechanism capable of driving the pressing mechanism 6 to reciprocate, the pressing mechanism 6 drives the first pressing plate assembly 8 to fix the material through a first servo lead screw lifting mechanism 23, and the first moving mechanism drives the first pressing plate assembly 8 to reciprocate.
Preferably, cut module 3 including setting up two mount pads in frame 1, parallel arrangement has main arbor 9 and vice arbor 10 between two mount pads, it is connected with a plurality of main arbor 11 to slide on the main arbor 9, slide on the vice arbor 10 be connected with a plurality of with the vice arbor 12 of main blade holder 11 one-to-one, fixedly connected with blade 13 on the vice blade holder 12, be provided with on the main blade holder 11 and supply blade 13 to insert the ring channel 14 of establishing, main blade holder 11 and vice arbor 12 are respectively through fastening screw and main arbor 9 and vice arbor 10 fixed connection.
Preferably, the punching module 4 comprises a support frame 15 capable of lifting and fixing materials, a punching mechanism is arranged in the support frame 15, the punching mechanism is lifted through a lifting mechanism and driven by a driving mechanism to reciprocate in the support frame 15, the punching mechanism comprises a bottom template 16 with a punching hole, a stripper plate 17 and a plurality of cutting dies 18 corresponding to the punching hole, the stripper plate 17 is connected with a placement frame 21, a first slide rail 19 is arranged below the support frame 15, the bottom template 16 is connected with the first slide rail 19 in a sliding manner through a slide block, a second slide rail 20 is arranged on the rack 1, the placement frame 21 is connected with the second slide rail 20 in a sliding manner through the slide block, a lifting mechanism capable of driving the cutting dies 18 to lift is arranged on the placement frame 21, the lifting mechanism is a servo lead screw lifting mechanism 23 comprising a motor and a lead screw, the lead screw is connected with a lifting frame 24, a third slide rail 25 is arranged on the placing frame 21, the lifting frame 24 is connected with the third slide rail 25 in a sliding manner through a slide block, the cutting die 18 is arranged at the top of the lifting frame 24 and can extend into and extend out of the bottom die plate 16 and the stripping plate 17, a driving mechanism arranged on the rack 1 comprises a transfer motor, a first synchronous wheel set 26, a first synchronous belt 29, a spline shaft 27, a second synchronous wheel set 28 and a second synchronous belt 30, the first synchronous wheel set 26 comprises synchronous wheels arranged at four corners of the rack 1 and is connected with the first synchronous belt 29 in a linkage manner through the first synchronous belt 29, the placing frame 21 is fixedly connected with the first synchronous belt 29, the second synchronous wheel set 28 comprises synchronous wheels arranged at four corners of the supporting frame 15 and is connected with the second synchronous belt 30 in a linkage manner, the bottom die plate 16 is fixedly connected with the second synchronous belt 30, the first synchronous wheel set 26 is connected with the second synchronous wheel set 28 in, be provided with servo motor on the support frame 15, servo motor passes through the output shaft connection action wheel, the four corners of support frame 15 is provided with four synchronizing wheels, be connected through the linkage of third hold-in range 31 between four synchronizing wheels and the action wheel, four synchronizing wheels all are connected with the elevating screw 32 of spiral setting in frame 1, be provided with a plurality of through-hole 33 on the cutting die 18, set up the discharge passageway 34 that has the blowing nozzle in cutting die 18 below in frame 1.
Preferably, the material clamping module 5 comprises a fixed material clamping mechanism 35 arranged on the frame 1 and a movable material clamping mechanism 36 capable of reciprocating, the fixed material clamping mechanism 35 comprises a lower saw tooth mother plate 37 fixedly arranged on the frame 1 and an upper saw tooth mother plate 38 arranged on the support frame 15, and the upper saw tooth mother plate 38 can press the material on the lower saw tooth mother plate 37 along with the support frame 15; the movable material clamping mechanism 36 comprises a lower sawtooth male plate 40 arranged on the rack 1, a material clamping servo lifting assembly 43 arranged on the rack 1, an upper sawtooth male plate 41 arranged on the material clamping servo lifting assembly 43 and a second transplanting mechanism 44 capable of driving the material clamping servo lifting assembly 43 to reciprocate, grooves 42 are formed in the lower sawtooth female plate 37 and the upper sawtooth female plate 38, protrusions 47 capable of extending into the grooves 42 are arranged on the upper sawtooth male plate 41 and the lower sawtooth male plate 40, and the lower sawtooth male plate 40 and the material clamping servo lifting assembly 43 form a second pressure plate assembly 46.
Preferably, the first pressing plate assembly 8 and the second pressing plate assembly 46 both include a support, a servo motor, and a screw 48 penetrating through the support, the screw 48 is connected with a connecting plate 49 through a bearing seat, the connecting plate 49 is connected with a supporting plate 50 through a connecting rod, the lower sawtooth male plate 40 is fixedly arranged on the supporting plate 50, the supporting plate 50 can transversely slide on the rack 1 through a transplanting slide rail, and two ends of the connecting plate 49 are connected with the upper sawtooth male plate 41 or the pressing plate through an optical axis.
Preferably, the first transplanting mechanism 7 and the second transplanting mechanism 44 each include a transplanting servo motor 51, a transferring synchronous wheel set 52, and a transferring synchronous belt 53 disposed between the transferring synchronous wheel sets 52, and the pressing mechanism 6 and the movable material clamping mechanism 36 are both fixedly connected to the transferring synchronous belt 53.
Preferably, a plurality of support ribs 54 are arranged on the frame 1 at the material moving module 2 and the material clamping module 5, and the support ribs 54 are arranged on the frame 1 through partition bodies corresponding to one another.
Preferably, the support rib 54 is a plastic strip or a metal strip.
Preferably, still be provided with between punching a hole module 4 and the pincers material module 5 and decide the module, decide the module including deciding sword 55 and can drive the servo elevating system 56 or the pneumatic elevating system that decides sword 55 goes up and down.
The utility model provides a full-automatic die-cut guillootine, its realized to foaming material's such as EPE, EPS and XPE pay-off, cut, punch a hole, decide, automatic unloading and the automatic full automatic processing who wastes discharge, integrated whole platform equipment with all processes, very big improvement production efficiency. The movable components are controlled by the servo module, the processing speed can be freely adjusted, the high-precision requirement is met, the product quality is guaranteed, the use is flexible, and the application range is wide.
Specifically, the full-automatic punching and cutting machine can be used in cooperation with an automatic feeding machine when being used, the processing flow is that a plate is conveyed to the material moving module 2, when the plate enters the cutting module 3, the plate is detected by a light sensor, the pressing mechanism 6 fixes the plate at the moment, the initial position and the reset position of the pressing mechanism 6 are arranged at the head of the material moving module 2, so that the plate can be fixed by the pressing mechanism 6 when being cut and punched with enough length, the first transplanting mechanism 7 drives the pressing mechanism 6 and the plate to move towards the cutting module 3, the plate moves towards the blade 13 at a high speed, the plate can be divided into a plurality of strips by the cutting module 3, and the plate divided into the plurality of strips is still driven to the punching module 4 by the pressing mechanism 6 and the first transplanting mechanism 7; when the punching module 4 works, a plate is fixed through the lifting of the supporting frame 15, then the cutting die 18 on the punching module 4 punches a hole on the plate, before the cutting die 18 punches the hole, the placing frame 21 and the bottom template 16 are driven by the driving mechanism to reciprocate in the supporting frame 15, so that the hole can be punched at any position of the plate, the plate is clamped between the supporting frame 15 and the lower sawtooth mother plate 37, wherein waste materials generated by punching are in the through hole 33 of the cutting die 18, and the waste materials enter the discharging channel 34 and are discharged by the blowing nozzle; the material clamping module 5 is used for moving out materials punched with holes, after punching is completed, the materials are located between the lower sawtooth mother plate 37 and the upper sawtooth mother plate 38, the materials are fixed through the upper sawtooth male plate 41 and the lower sawtooth male plate 40 and then discharged through the second transplanting mechanism 44, the lower sawtooth mother plate 37, the upper sawtooth mother plate 38, the lower sawtooth male plate 40 and the upper sawtooth male plate 41 are arranged, so that the protrusions 47 of the lower sawtooth male plate 40 enter the grooves 42 of the lower sawtooth mother plate 37, meanwhile, the protrusions 47 of the upper sawtooth male plate 41 enter the grooves 42 of the upper sawtooth mother plate 38, and therefore the materials can be completely clamped by the lower sawtooth male plate 40 and the upper sawtooth male plate 41, the materials can be smoothly moved out through the second transplanting mechanism 44, and the second transplanting mechanism 44 and the first transplanting mechanism 7 are identical in structure and principle. Still be provided with between hole module and pincers material module 5 in this scheme and decide the module, decide the module including deciding sword 55 and can drive the servo elevating system 56 or the pneumatic elevating system who decides sword 55 lift, decide the effect of module and decide into the fritter with the bar panel that the completion of punching a hole, the operation of sword 55 is decided in the preferred adoption servo elevating system 56 drive.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.

Claims (10)

1.一种全自动冲孔裁切机,包括机架,其特征在于:所述机架上依次设置有移料模块、分切模块、冲孔模块以及钳料模块,所述移料模块用于将物料移送至分切模块,所述分切模块用于将物料分切成条状,所述冲孔模块用于在物料上冲孔,所述钳料模块用于将被冲孔后的物料压合并下料。1. A fully automatic punching and cutting machine, comprising a frame, characterized in that: the frame is provided with a material-moving module, a slitting module, a punching module and a clamping module in turn, and the material-moving module is used for In order to transfer the material to the slitting module, the slitting module is used to cut the material into strips, the punching module is used to punch holes on the material, and the clamping module is used to punch the punched material. The material is pressed and unloaded. 2.根据权利要求1所述的一种全自动冲孔裁切机,其特征在于:所述移料模块包括能够将物料固定的压合机构,所述机架上设置有能够将带动压合机构往复运动的第一移载机构,所述压合机构通过第一伺服丝杠升降机构带动第一压板组件将物料固定,所述第一移载机构带动第一压板组件往复运动。2 . The fully automatic punching and cutting machine according to claim 1 , wherein the material-moving module includes a pressing mechanism capable of fixing the material, and the frame is provided with a mechanism capable of pressing the driving force. 3 . The first transfer mechanism of the mechanism reciprocating movement, the pressing mechanism drives the first platen assembly to fix the material through the first servo screw lifting mechanism, and the first transfer mechanism drives the first platen assembly to reciprocate. 3.根据权利要求1所述的一种全自动冲孔裁切机,其特征在于:所述分切模块包括设置在机架上的两个安装座,所述两个安装座之间平行设置有主刀轴和副刀轴,所述主刀轴上滑移连接有若干个主刀座,所述副刀轴上滑移连接有若干个与所述主刀座一一对应的副刀座,所述副刀座上固定连接有刀片,所述主刀座上设置有供刀片插设的环形槽,所述主刀座与副刀座分别通过紧固螺钉与主刀轴和副刀轴固定连接。3 . The fully automatic punching and cutting machine according to claim 1 , wherein the slitting module comprises two mounting seats arranged on the frame, and the two mounting seats are arranged in parallel between the two mounting seats. 4 . There are a main tool shaft and an auxiliary tool shaft, the main tool shaft is slidably connected with a number of main tool holders, and the auxiliary tool shaft is slidably connected with a number of auxiliary tool holders corresponding to the main tool holders one-to-one. The blade is fixedly connected with the blade, the main blade is provided with an annular groove for inserting the blade, and the main blade and the auxiliary blade are fixedly connected to the main blade shaft and the auxiliary blade shaft respectively through fastening screws. 4.根据权利要求1所述的一种全自动冲孔裁切机,其特征在于:所述冲孔模块包括能够升降并将物料进行固定的支撑架,所述支撑架内设置有冲切机构,所述冲切机构通过升降机构进行升降并通过驱动机构的带动在支撑架内往复运动,所述冲切机构包括具有冲切孔的底模板、脱模板以及若干个与冲切孔对应的刀模,所述脱模板连接安置架,所述支撑架的下方设置有第一滑轨,所述孔底模板通过滑块与第一滑轨滑移连接,所述机架上设置有第二滑轨,所述安置架通过滑块与第二滑轨滑移连接,所述安置架上设置有能够带动刀模升降的升降机构,所述升降机构为包括电机以及丝杠的伺服丝杠升降机构,所述丝杠连接升降架,所述安置架上设置有第三滑轨,所述升降架通过滑块与第三滑轨滑移连接,所述刀模设置在升降架的顶部并能够伸入伸出底模板和脱模板,所述机架上设置的驱动机构包括移载电机、第一同步轮组、第一同步带、花键轴、第二同步轮组以及第二同步带,所述第一同步轮组包括设置在机架四角的同步轮并通过第一同步带联动连接,所述安置架与第一同步带固定连接,所述第二同步轮组包括设置在支撑架四角的同步轮并通过第二同步带联动连接,所述底模板与第二同步带固定连接,所述第一同步轮组和第二同步轮组通过花键轴联动连接,所述支撑架上设置有伺服电机,所述伺服电机通过输出轴连接主动轮,所述支撑架的四角设置有四个同步轮,所述四个同步轮与主动轮之间通过第三同步带联动连接,所述四个同步轮均连接有螺旋设置在机架上的升降丝杠,所述刀模上设置有若干个通孔,所述机架上在刀模下方设置带有吹气嘴的排料通道。4 . The fully automatic punching and cutting machine according to claim 1 , wherein the punching module comprises a support frame capable of lifting and lowering and fixing materials, and a punching mechanism is arranged in the support frame. 5 . The punching mechanism is lifted and lowered by the lifting mechanism and reciprocated in the support frame driven by the driving mechanism. The punching mechanism includes a bottom template with punching holes, a stripping plate and a number of knives corresponding to the punching holes. The stripping plate is connected to the mounting frame, a first sliding rail is arranged below the supporting frame, the hole bottom template is slidably connected to the first sliding rail through a slider, and a second sliding rail is arranged on the frame. The mounting frame is slidably connected to the second slide rail through the slider, and the mounting frame is provided with a lifting mechanism that can drive the knife mold to rise and fall. The lifting mechanism is a servo screw lifting mechanism including a motor and a lead screw. , the lead screw is connected to the lifting frame, the mounting frame is provided with a third sliding rail, the lifting frame is slidably connected to the third sliding rail through the slider, and the die is arranged on the top of the lifting frame and can extend The bottom platen and stripper plate are inserted and extended, and the drive mechanism provided on the frame includes a transfer motor, a first synchronous wheel group, a first synchronous belt, a spline shaft, a second synchronous wheel group and a second synchronous belt, so The first synchronizing wheel set includes synchronizing wheels arranged at the four corners of the frame and is linked through the first synchronous belt, the mounting frame is fixedly connected with the first synchronous belt, and the second synchronizing wheel set includes synchronous wheels arranged at the four corners of the support frame. The synchronizing wheels are linked and connected through the second synchronizing belt, the bottom template is fixedly connected with the second synchronizing belt, the first synchronizing wheel group and the second synchronizing wheel group are linked and connected through the spline shaft, and the support frame is provided with Servo motor, the servo motor is connected to the driving wheel through the output shaft, four synchronous wheels are arranged at the four corners of the support frame, and the four synchronous wheels and the driving wheel are linked by a third synchronous belt. The synchronizing wheels are all connected with lifting screws spirally arranged on the frame, a plurality of through holes are arranged on the cutter die, and a discharge channel with an air blowing nozzle is arranged on the frame below the cutter die. 5.根据权利要求4所述的一种全自动冲孔裁切机,其特征在于:所述钳料模块包括设置在机架上的固定式夹料机构以及能够往复运动的活动式夹料机构,所述固定式夹料机构包括固定设置在机架上的下锯齿母板、以及设置在支撑架上的上锯齿母板,所述上锯齿母板能够跟随支撑架将物料压覆在下锯齿母板上;所述活动式夹料机构包括设置在机架上的下锯齿公板、设置在机架上的钳料伺服升降组件、设置在钳料伺服升降组件上的上锯齿公板以及能够带动钳料伺服升降组件往复运动的第二移栽机构,所述下锯齿母板和上锯齿母板上均设置有凹槽,所述上锯齿公板和下锯齿公板上设置有能够伸入到凹槽内的凸起,所述下锯齿公板以及钳料伺服升降组件形成第二压板组件。5 . The fully automatic punching and cutting machine according to claim 4 , wherein the clamping module comprises a fixed clamping mechanism arranged on the frame and a movable clamping mechanism capable of reciprocating motion. 6 . , the fixed clamping mechanism includes a lower sawtooth mother plate fixedly arranged on the frame, and an upper sawtooth mother plate arranged on the support frame, the upper sawtooth mother plate can follow the support frame to press the material on the lower sawtooth mother plate The movable material clamping mechanism includes a lower serrated male plate arranged on the frame, a clamping servo lifting assembly arranged on the frame, an upper serrated male plate arranged on the clamping servo lifting assembly, and a male plate capable of driving The second transplanting mechanism for the reciprocating movement of the clamping servo lifting assembly, the lower serrated mother board and the upper serrated mother board are both provided with grooves, and the upper serrated male board and the lower serrated male board are provided with grooves that can extend into The bulge in the groove, the lower serrated male plate and the clamping servo lifting assembly form a second pressing plate assembly. 6.根据权利要求2或5所述的一种全自动冲孔裁切机,其特征在于:所述第一压板组件和第二压板组件均包括支架、伺服电机、穿设过支架的螺杆,所述螺杆通过轴承座连接连接板,所述连接板通过连接杆连接支撑板,所述下锯齿公板固定设置在支撑板上,所述支撑板通过移栽滑轨能够在机架上横向滑移,所述连接板的两端通过光轴连接上锯齿公板或者压板。6. A fully automatic punching and cutting machine according to claim 2 or 5, characterized in that: the first platen assembly and the second platen assembly both comprise a bracket, a servo motor, and a screw thread passing through the bracket, The screw is connected to the connecting plate through the bearing seat, the connecting plate is connected to the supporting plate through the connecting rod, the lower serrated male plate is fixedly arranged on the supporting plate, and the supporting plate can slide laterally on the frame through the transplanting slide rail. The two ends of the connecting plate are connected to the serrated male plate or the pressing plate through the optical axis. 7.根据权利要求6所述的一种全自动冲孔裁切机,其特征在于:所述第一移栽机构和第二移栽机构均包括移栽伺服电机、移载同步轮组以及设置在移载同步轮组之间的移载同步带所述压合机构以及活动式夹料机构均与移载同步带固定连接。7 . The fully automatic punching and cutting machine according to claim 6 , wherein the first transplanting mechanism and the second transplanting mechanism both comprise a transplanting servo motor, a transplanting synchronous wheel set and a set of The pressing mechanism and the movable clamping mechanism of the transfer synchronous belt between the transfer synchronous wheel sets are fixedly connected with the transfer synchronous belt. 8.根据权利要求7所述的一种全自动冲孔裁切机,其特征在于:所述机架上在移料模块以及钳料模块处设置有若干个支撑筋,所述支撑筋通过一一对应的隔断体设置在机架上。8 . The fully automatic punching and cutting machine according to claim 7 , wherein the frame is provided with a plurality of support ribs at the material moving module and the clamping material module, and the support ribs pass through a A corresponding partition body is arranged on the frame. 9.根据权利要求8所述的一种全自动冲孔裁切机,其特征在于:所述支撑筋为塑料条或者金属条。9 . The fully automatic punching and cutting machine according to claim 8 , wherein the supporting ribs are plastic strips or metal strips. 10 . 10.根据权利要求1所述的一种全自动冲孔裁切机,其特征在于:所述冲孔模块与钳料模块之间还设置有裁断模块,所述裁断模块包括裁断刀以及能够带动裁断刀升降的伺服升降机构或者气动升降机构。10. The fully automatic punching and cutting machine according to claim 1, wherein a cutting module is further arranged between the punching module and the clamping module, and the cutting module comprises a cutting knife and a Servo lifting mechanism or pneumatic lifting mechanism for cutting knife lifting.
CN202110322900.8A 2021-03-26 2021-03-26 Full-automatic punching and cutting machine Pending CN112847611A (en)

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CN116078932A (en) * 2023-02-16 2023-05-09 青岛开霖电子科技有限公司 Frame type silica gel foam pad and processing method and production line thereof
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CN116494320B (en) * 2023-03-20 2025-12-05 江苏科技大学 Plastic sheet cutting and punching device

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Application publication date: 20210528