Full-automatic punching and cutting machine
Technical Field
The invention relates to the field of flexible plate processing equipment, in particular to a full-automatic punching and cutting machine.
Background
EPE, EPS and XPE and other expanded materials have the shock resistance can be good, and corrosion resistance is strong, dampproofing heat retaining characteristics, be the comparatively extensive location of application in all kinds of industrial products, buffering packaging material. The foamed material products need to be cut and punched according to use requirements, and in the prior art, the cutting and punching are basically performed separately, and semi-automatic equipment is used for processing. The processing method has the advantages of complex operation, high working strength, low processing speed, large consumption of manpower, poor consistency and low qualification rate of products, increase of the processing cost of the products and restriction of market demands. Therefore, a full-automatic punching and cutting machine is expected to be available in the whole industry.
Disclosure of Invention
Aiming at the defects in the prior art, the invention mainly aims to provide the cutting machine which can realize full-automatic feeding, cutting, punching, cutting, automatic blanking and automatic waste discharge and has high efficiency and high precision.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a full-automatic guillootine that punches a hole, includes the frame, it moves the material module, cuts the module, punches a hole module and pincers material module to set gradually in the frame, it is used for transferring the material to cutting the module to move the material module, it is used for cutting the material branch into the strip to cut the module, the module that punches a hole is used for punching a hole on the material, pincers material module is used for will being punched a hole the material pressfitting after and unloading.
Preferably, the material moving module comprises a pressing mechanism capable of fixing the material, a first transfer mechanism capable of driving the pressing mechanism to reciprocate is arranged on the rack, the pressing mechanism drives the first pressing plate assembly to fix the material through a first servo lead screw lifting mechanism, and the first transfer mechanism drives the first pressing plate assembly to reciprocate.
Preferably, the slitting module comprises two mounting seats arranged on the frame, a main cutter shaft and an auxiliary cutter shaft are arranged between the two mounting seats in parallel, a plurality of main cutter seats are connected to the main cutter shaft in a sliding manner, a plurality of auxiliary cutter seats in one-to-one correspondence to the main cutter seats are connected to the auxiliary cutter shaft in a sliding manner, blades are fixedly connected to the auxiliary cutter seats, annular grooves for the blades to be inserted are formed in the main cutter seats, and the main cutter seats and the auxiliary cutter seats are fixedly connected with the main cutter shaft and the auxiliary cutter shaft through fastening screws respectively.
Preferably, the punching module comprises a support frame capable of lifting and fixing materials, a punching mechanism is arranged in the support frame, the punching mechanism is lifted through a lifting mechanism and driven by a driving mechanism to reciprocate in the support frame, the punching mechanism comprises a bottom template with punching holes, a stripper plate and a plurality of cutting dies corresponding to the punching holes, the stripper plate is connected with a placement frame, a first slide rail is arranged below the support frame, the bottom template is connected with the first slide rail in a sliding manner through a slide block, a second slide rail is arranged on the rack, the placement frame is connected with the second slide rail in a sliding manner through a slide block, a lifting mechanism capable of driving the cutting dies to lift is arranged on the placement frame, the lifting mechanism is a servo lead screw lifting mechanism comprising a motor and a lead screw, the lead screw is connected with the placement frame, and a third slide rail is arranged on the placement frame, the lifting frame is connected with a third sliding rail in a sliding manner through a sliding block, the cutting die is arranged at the top of the lifting frame and can extend into and extend out of the bottom template and the stripper plate, the driving mechanism arranged on the rack comprises a transfer motor, a first synchronous wheel set, a first synchronous belt, a spline shaft, a second synchronous wheel set and a second synchronous belt, the first synchronous wheel set comprises synchronous wheels arranged at four corners of the rack and is connected with the first synchronous belt in a linkage manner, the placing frame is fixedly connected with the first synchronous belt, the second synchronous wheel set comprises synchronous wheels arranged at four corners of the supporting frame and is connected with the second synchronous belt in a linkage manner, the bottom template is fixedly connected with the second synchronous belt, the first synchronous wheel set and the second synchronous wheel set are connected with the first synchronous belt in a linkage manner through the spline shaft, the servo motor is arranged on the supporting frame and is connected with a driving wheel through an output shaft, and four synchronous, the four synchronizing wheels are in linkage connection with the driving wheel through a third synchronous belt, the four synchronizing wheels are all connected with a lifting screw rod spirally arranged on the rack, a plurality of through holes are formed in the cutting die, and a discharge channel with an air blowing nozzle is arranged below the cutting die on the rack.
Preferably, the material clamping module comprises a fixed material clamping mechanism arranged on the rack and a movable material clamping mechanism capable of reciprocating, the fixed material clamping mechanism comprises a lower sawtooth mother plate fixedly arranged on the rack and an upper sawtooth mother plate arranged on the support frame, and the upper sawtooth mother plate can press materials on the lower sawtooth mother plate along with the support frame; the movable material clamping mechanism comprises a lower sawtooth male plate arranged on the rack, a clamping material servo lifting assembly arranged on the rack, an upper sawtooth male plate arranged on the clamping material servo lifting assembly and a second transplanting mechanism capable of driving the clamping material servo lifting assembly to do reciprocating motion, grooves are formed in the upper sawtooth female plate and the lower sawtooth female plate, protrusions capable of extending into the grooves are formed in the upper sawtooth male plate and the lower sawtooth male plate, and the lower sawtooth male plate and the clamping material servo lifting assembly form a second pressure plate assembly.
Preferably, first clamp plate subassembly and second clamp plate subassembly all include support, servo motor, wear to establish the screw rod of support, the screw rod passes through the bearing frame and connects the connecting plate, the connecting plate passes through connecting rod joint support board, the public board of sawtooth is fixed to be set up in the backup pad down, the backup pad can transversely slide in the frame through transplanting the slide rail, the public board of sawtooth or clamp plate are connected through the optical axis in the both ends of connecting plate.
Preferably, the first transplanting mechanism and the second transplanting mechanism respectively comprise a transplanting servo motor, a transferring synchronous wheel set and a transferring synchronous belt arranged between the transferring synchronous wheel sets, and the pressing mechanism and the movable material clamping mechanism are fixedly connected with the transferring synchronous belt.
Preferably, a plurality of support ribs are arranged at the material moving module and the material clamping module on the rack, and the support ribs are arranged on the rack through partition bodies in one-to-one correspondence.
Preferably, the support rib is a plastic strip or a metal strip.
Preferably, still be provided with between punching a hole module and the pincers material module and decide the module, decide the module including deciding the sword and can drive servo elevating system or the pneumatic elevating system who decides the sword lift.
Compared with the prior art, the full-automatic processing method has the advantages that the full-automatic processing aiming at feeding, slitting, punching, cutting, automatic blanking and automatic waste discharge of foaming materials such as EPE, EPS, XPE and the like is realized, all working procedures are integrated into the whole equipment, and the production efficiency is greatly improved. The movable components are controlled by the servo module, the processing speed can be freely adjusted, the high-precision requirement is met, the product quality is guaranteed, the use is flexible, and the application range is wide.
The processing flow is that the plate is conveyed to the material moving module, when the plate enters the cutting module, the plate is detected by the light sensor, the plate is fixed by the pressing mechanism at the moment, the initial position and the reset position of the pressing mechanism are arranged at the head of the material moving module, so that the plate has enough length to be fixed by the pressing mechanism when being cut and punched, the first transplanting mechanism drives the pressing mechanism and the plate to move towards the cutting module, the plate moves towards the blade at a high speed, the plate can be divided into a plurality of strips by the cutting module, and the plate divided into the plurality of strips is still driven to the punching module by the pressing mechanism and the first transplanting mechanism; when the punching module works, a plate is fixed through the lifting of the supporting frame, then a cutting die on the punching module punches a hole on the plate, the placing frame and the bottom template are driven by the driving mechanism to reciprocate in the supporting frame before the cutting die punches the hole, so that the hole can be punched at any position of the plate, the plate is clamped between the supporting frame and the lower sawtooth mother plate, waste materials generated by punching are in through holes of the cutting die, and the waste materials enter the discharging channel and are discharged by the air blowing nozzle; the effect of pincers material module is to shift out the material that has washed the hole, after punching a hole, the material is located between lower sawtooth mother board and the last sawtooth mother board, it fixes the material through last sawtooth public board and lower sawtooth public board then discharges the material through second transplanting mechanism, wherein be provided with down the sawtooth mother board, go up the sawtooth mother board, the purpose of lower sawtooth public board and last sawtooth public board is in making the protruding recess that enters into lower sawtooth mother board of lower sawtooth public board, the protruding recess that enters into last sawtooth mother board of going up the sawtooth public board simultaneously, can guarantee completely like this that the material can be by lower sawtooth public board and the public centre gripping of last sawtooth, make second transplanting mechanism can shift out the material smoothly, the structure and the principle of second transplanting mechanism and first transplanting mechanism are the same. Still be provided with in this scheme and decide the module between hole module and pincers material module, decide the module including deciding the sword and can drive servo elevating system or the pneumatic elevating system who decides the sword lift, decide the effect of module and decide into the fritter with the bar panel that the completion of punching a hole, the sword operation is decided in the preferred servo elevating system drive that adopts.
Drawings
FIG. 1 is a schematic structural view of a fully automatic punching and cutting machine according to the present invention;
FIG. 2 is a schematic view of a partial structure of a material moving module;
FIG. 3 is a schematic view of a part of the structure of the material moving module;
FIG. 4 is a first partial structural diagram of the slitting module;
FIG. 5 is a second partial schematic structural view of the slitting module;
FIG. 6 is a first schematic structural diagram of a punching module;
FIG. 7 is a second schematic structural view of a punching module;
FIG. 8 is a schematic structural view of a cutting die;
FIG. 9 is a schematic view of a part of the structure of the material clamping module;
fig. 10 is a schematic structural view of the cutting module.
In the figure: 1. a frame; 2. a material moving module; 3. a slitting module; 4. a punching module; 5. a material clamping module; 6. a pressing mechanism; 7. a first transplanting mechanism; 8. a first platen assembly; 9. a main cutter shaft; 10. a secondary cutter shaft; 11. a main tool apron; 12. an auxiliary tool apron; 13. a blade; 14. an annular groove; 15. a support frame; 16. a bottom template; 17. a stripper plate; 18. cutting the die; 19. a first slide rail; 20. a second slide rail; 21. a placement frame; 23. a servo lead screw lifting mechanism; 24. a lifting frame; 25. a third slide rail; 26. a first synchronous wheel set; 27. a spline shaft; 28. a second synchronous wheel set; 29. a first synchronization belt; 30. a second synchronous belt; 31. a third synchronous belt; 32. lifting a screw rod; 33. a through hole; 34. a discharge channel; 35. a fixed material clamping mechanism; 36. a movable material clamping mechanism; 37. a lower sawtooth mother board; 38. an upper sawtooth mother board; 40. a lower sawtooth male plate; 41. an upper sawtooth male plate; 42. a groove; 43. a material clamping servo lifting assembly; 44. a second transplanting mechanism; 46. a second platen assembly; 47. a protrusion; 48. a screw; 49. a connecting plate; 50. a support plate; 51. transplanting a servo motor; 52. a synchronous wheel set; 53. transferring a synchronous belt; 54. supporting ribs; 55. cutting off a knife; 56. a servo lifting mechanism.
Detailed Description
The invention will be further explained with reference to the drawings.
As shown in fig. 1, a full-automatic punching and cutting machine comprises a frame 1, a material moving module 2, a cutting module 3, a punching module 4 and a clamping module 5 are sequentially arranged on the frame 1, the material moving module 2 is used for transferring materials to the cutting module 3, the cutting module 3 is used for cutting the materials into strips, the punching module 4 is used for punching holes on the materials, and the clamping module 5 is used for pressing and blanking the materials after being punched.
Preferably, the material moving module 2 includes a pressing mechanism 6 capable of fixing the material, the frame 1 is provided with a first moving mechanism capable of driving the pressing mechanism 6 to reciprocate, the pressing mechanism 6 drives the first pressing plate assembly 8 to fix the material through a first servo lead screw lifting mechanism 23, and the first moving mechanism drives the first pressing plate assembly 8 to reciprocate.
Preferably, cut module 3 including setting up two mount pads in frame 1, parallel arrangement has main arbor 9 and vice arbor 10 between two mount pads, it is connected with a plurality of main arbor 11 to slide on the main arbor 9, slide on the vice arbor 10 be connected with a plurality of with the vice arbor 12 of main blade holder 11 one-to-one, fixedly connected with blade 13 on the vice blade holder 12, be provided with on the main blade holder 11 and supply blade 13 to insert the ring channel 14 of establishing, main blade holder 11 and vice arbor 12 are respectively through fastening screw and main arbor 9 and vice arbor 10 fixed connection.
Preferably, the punching module 4 comprises a support frame 15 capable of lifting and fixing materials, a punching mechanism is arranged in the support frame 15, the punching mechanism is lifted through a lifting mechanism and driven by a driving mechanism to reciprocate in the support frame 15, the punching mechanism comprises a bottom template 16 with a punching hole, a stripper plate 17 and a plurality of cutting dies 18 corresponding to the punching hole, the stripper plate 17 is connected with a placement frame 21, a first slide rail 19 is arranged below the support frame 15, the bottom template 16 is connected with the first slide rail 19 in a sliding manner through a slide block, a second slide rail 20 is arranged on the rack 1, the placement frame 21 is connected with the second slide rail 20 in a sliding manner through the slide block, a lifting mechanism capable of driving the cutting dies 18 to lift is arranged on the placement frame 21, the lifting mechanism is a servo lead screw lifting mechanism 23 comprising a motor and a lead screw, the lead screw is connected with a lifting frame 24, a third slide rail 25 is arranged on the placing frame 21, the lifting frame 24 is connected with the third slide rail 25 in a sliding manner through a slide block, the cutting die 18 is arranged at the top of the lifting frame 24 and can extend into and extend out of the bottom die plate 16 and the stripping plate 17, a driving mechanism arranged on the rack 1 comprises a transfer motor, a first synchronous wheel set 26, a first synchronous belt 29, a spline shaft 27, a second synchronous wheel set 28 and a second synchronous belt 30, the first synchronous wheel set 26 comprises synchronous wheels arranged at four corners of the rack 1 and is connected with the first synchronous belt 29 in a linkage manner through the first synchronous belt 29, the placing frame 21 is fixedly connected with the first synchronous belt 29, the second synchronous wheel set 28 comprises synchronous wheels arranged at four corners of the supporting frame 15 and is connected with the second synchronous belt 30 in a linkage manner, the bottom die plate 16 is fixedly connected with the second synchronous belt 30, the first synchronous wheel set 26 is connected with the second synchronous wheel set 28 in, be provided with servo motor on the support frame 15, servo motor passes through the output shaft connection action wheel, the four corners of support frame 15 is provided with four synchronizing wheels, be connected through the linkage of third hold-in range 31 between four synchronizing wheels and the action wheel, four synchronizing wheels all are connected with the elevating screw 32 of spiral setting in frame 1, be provided with a plurality of through-hole 33 on the cutting die 18, set up the discharge passageway 34 that has the blowing nozzle in cutting die 18 below in frame 1.
Preferably, the material clamping module 5 comprises a fixed material clamping mechanism 35 arranged on the frame 1 and a movable material clamping mechanism 36 capable of reciprocating, the fixed material clamping mechanism 35 comprises a lower saw tooth mother plate 37 fixedly arranged on the frame 1 and an upper saw tooth mother plate 38 arranged on the support frame 15, and the upper saw tooth mother plate 38 can press the material on the lower saw tooth mother plate 37 along with the support frame 15; the movable material clamping mechanism 36 comprises a lower sawtooth male plate 40 arranged on the rack 1, a material clamping servo lifting assembly 43 arranged on the rack 1, an upper sawtooth male plate 41 arranged on the material clamping servo lifting assembly 43 and a second transplanting mechanism 44 capable of driving the material clamping servo lifting assembly 43 to reciprocate, grooves 42 are formed in the lower sawtooth female plate 37 and the upper sawtooth female plate 38, protrusions 47 capable of extending into the grooves 42 are arranged on the upper sawtooth male plate 41 and the lower sawtooth male plate 40, and the lower sawtooth male plate 40 and the material clamping servo lifting assembly 43 form a second pressure plate assembly 46.
Preferably, the first pressing plate assembly 8 and the second pressing plate assembly 46 both include a support, a servo motor, and a screw 48 penetrating through the support, the screw 48 is connected with a connecting plate 49 through a bearing seat, the connecting plate 49 is connected with a supporting plate 50 through a connecting rod, the lower sawtooth male plate 40 is fixedly arranged on the supporting plate 50, the supporting plate 50 can transversely slide on the rack 1 through a transplanting slide rail, and two ends of the connecting plate 49 are connected with the upper sawtooth male plate 41 or the pressing plate through an optical axis.
Preferably, the first transplanting mechanism 7 and the second transplanting mechanism 44 each include a transplanting servo motor 51, a transferring synchronous wheel set 52, and a transferring synchronous belt 53 disposed between the transferring synchronous wheel sets 52, and the pressing mechanism 6 and the movable material clamping mechanism 36 are both fixedly connected to the transferring synchronous belt 53.
Preferably, a plurality of support ribs 54 are arranged on the frame 1 at the material moving module 2 and the material clamping module 5, and the support ribs 54 are arranged on the frame 1 through partition bodies corresponding to one another.
Preferably, the support rib 54 is a plastic strip or a metal strip.
Preferably, still be provided with between punching a hole module 4 and the pincers material module 5 and decide the module, decide the module including deciding sword 55 and can drive the servo elevating system 56 or the pneumatic elevating system that decides sword 55 goes up and down.
The utility model provides a full-automatic die-cut guillootine, its realized to foaming material's such as EPE, EPS and XPE pay-off, cut, punch a hole, decide, automatic unloading and the automatic full automatic processing who wastes discharge, integrated whole platform equipment with all processes, very big improvement production efficiency. The movable components are controlled by the servo module, the processing speed can be freely adjusted, the high-precision requirement is met, the product quality is guaranteed, the use is flexible, and the application range is wide.
Specifically, the full-automatic punching and cutting machine can be used in cooperation with an automatic feeding machine when being used, the processing flow is that a plate is conveyed to the material moving module 2, when the plate enters the cutting module 3, the plate is detected by a light sensor, the pressing mechanism 6 fixes the plate at the moment, the initial position and the reset position of the pressing mechanism 6 are arranged at the head of the material moving module 2, so that the plate can be fixed by the pressing mechanism 6 when being cut and punched with enough length, the first transplanting mechanism 7 drives the pressing mechanism 6 and the plate to move towards the cutting module 3, the plate moves towards the blade 13 at a high speed, the plate can be divided into a plurality of strips by the cutting module 3, and the plate divided into the plurality of strips is still driven to the punching module 4 by the pressing mechanism 6 and the first transplanting mechanism 7; when the punching module 4 works, a plate is fixed through the lifting of the supporting frame 15, then the cutting die 18 on the punching module 4 punches a hole on the plate, before the cutting die 18 punches the hole, the placing frame 21 and the bottom template 16 are driven by the driving mechanism to reciprocate in the supporting frame 15, so that the hole can be punched at any position of the plate, the plate is clamped between the supporting frame 15 and the lower sawtooth mother plate 37, wherein waste materials generated by punching are in the through hole 33 of the cutting die 18, and the waste materials enter the discharging channel 34 and are discharged by the blowing nozzle; the material clamping module 5 is used for moving out materials punched with holes, after punching is completed, the materials are located between the lower sawtooth mother plate 37 and the upper sawtooth mother plate 38, the materials are fixed through the upper sawtooth male plate 41 and the lower sawtooth male plate 40 and then discharged through the second transplanting mechanism 44, the lower sawtooth mother plate 37, the upper sawtooth mother plate 38, the lower sawtooth male plate 40 and the upper sawtooth male plate 41 are arranged, so that the protrusions 47 of the lower sawtooth male plate 40 enter the grooves 42 of the lower sawtooth mother plate 37, meanwhile, the protrusions 47 of the upper sawtooth male plate 41 enter the grooves 42 of the upper sawtooth mother plate 38, and therefore the materials can be completely clamped by the lower sawtooth male plate 40 and the upper sawtooth male plate 41, the materials can be smoothly moved out through the second transplanting mechanism 44, and the second transplanting mechanism 44 and the first transplanting mechanism 7 are identical in structure and principle. Still be provided with between hole module and pincers material module 5 in this scheme and decide the module, decide the module including deciding sword 55 and can drive the servo elevating system 56 or the pneumatic elevating system who decides sword 55 lift, decide the effect of module and decide into the fritter with the bar panel that the completion of punching a hole, the operation of sword 55 is decided in the preferred adoption servo elevating system 56 drive.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.