CN112816251A - Large intelligent sampling system for industrial material quality analysis - Google Patents
Large intelligent sampling system for industrial material quality analysis Download PDFInfo
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- CN112816251A CN112816251A CN202011632979.6A CN202011632979A CN112816251A CN 112816251 A CN112816251 A CN 112816251A CN 202011632979 A CN202011632979 A CN 202011632979A CN 112816251 A CN112816251 A CN 112816251A
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- sampling
- workbench
- motor
- half ring
- groove
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- 238000005070 sampling Methods 0.000 title claims abstract description 69
- 239000012770 industrial material Substances 0.000 title claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 33
- 238000003860 storage Methods 0.000 claims abstract description 15
- 239000010720 hydraulic oil Substances 0.000 claims abstract description 13
- 210000000245 forearm Anatomy 0.000 claims description 15
- 238000009434 installation Methods 0.000 claims description 9
- 238000005192 partition Methods 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/02—Devices for withdrawing samples
- G01N1/10—Devices for withdrawing samples in the liquid or fluent state
Abstract
The invention discloses a large intelligent sampling system for analyzing the quality of industrial materials, which is characterized in that a workbench is arranged at the intersection of a plurality of first supporting frames, each material is conveyed through a plurality of material conveying belts, a controller controls a first motor to enable an output gear to drive a supporting shaft to rotate so as to drive a sampling hopper to rotate along the horizontal direction, a second motor drives a screw rod to rotate so as to drive the sampling hopper to lift along the vertical direction, the sampling hopper is controlled by a hydraulic oil cylinder to perform an excavating action on each material, the electric push rod controls the sampling hopper to place the excavated sample in the hopper, then a rotating mechanism, a lifting mechanism, the hydraulic oil cylinder and the electric push rod are sequentially controlled to place the collected sample in a sample storage frame, and the sampling arms are arranged at the intersection of a plurality of material conveying belts, so that the sampling is more convenient.
Description
Technical Field
The invention relates to the technical field of industrial material quality analysis and sampling, in particular to a large intelligent sampling system for industrial material quality analysis.
Background
In industrial production, the quality of each material needs to be sampled and analyzed for better production, but most of the existing sampling modes adopt manual work to take part of samples from the conveying part of each material, and the operation efficiency is lower.
Disclosure of Invention
The invention aims to provide a large intelligent sampling system for industrial material quality analysis, and aims to solve the technical problem that the existing sampling mode in the prior art mostly adopts manual work to convey each material to take part of samples, so that the operation efficiency is low.
In order to achieve the purpose, the large intelligent sampling system for analyzing the quality of the industrial materials comprises a plurality of first support frames, a plurality of material conveying belts, a second support frame, a sample conveying belt, sample storage frames, a workbench and a sampling arm, wherein the plurality of first support frames are arranged in a staggered structure from top to bottom, the material conveying belt is arranged on each first support frame, the workbench is arranged at the staggered position of the plurality of first support frames, the sampling arm is arranged on the workbench, the second support frame is arranged on one side of the workbench, the sample conveying belt is arranged on the second support frame, and the plurality of sample storage frames are arranged on the sample conveying belt;
the sampling arm comprises a supporting shaft, a rotating mechanism, a lifting mechanism, a cantilever, a front arm, a hydraulic oil cylinder, an electric push rod and a sampling hopper, the supporting shaft is movably connected with the workbench, the rotating mechanism comprises a first motor and an output gear, the first motor is detachably connected with the workbench and is positioned above the workbench, a tooth part is arranged on the supporting shaft, the output end of the first motor is sleeved with the output gear which is meshed with the tooth part, the lifting mechanism comprises a mounting plate, a second motor, a lead screw and a lead screw sleeve, the mounting plate is detachably connected with the supporting shaft and is positioned at one end of the supporting shaft far away from the workbench, the second motor is detachably connected with the mounting plate, the output end of the second motor is sleeved with the lead screw, the lead screw sleeve is arranged on the lead screw, the cantilever with the connection can be dismantled to the lead screw cover, the cantilever is the slope structure setting, hydraulic cylinder's one end with the connection can be dismantled to the cantilever, hydraulic cylinder's the other end with the connection can be dismantled to the forearm, the one end of forearm with cantilever swing joint, the other end of forearm with sampling fill swing joint, electric putter's one end with the connection can be dismantled to the forearm, electric putter's the other end with sampling fill can dismantle the connection.
The supporting shaft is arranged in the groove, a limiting plate is arranged at one end of the supporting shaft in the groove, and the limiting plate is arranged in the limiting groove.
And the groove is also provided with a bearing, and the support shaft penetrates through the bearing.
Wherein, every all be provided with a plurality of materials on the material conveyer belt and place the frame.
The sampling hopper is provided with a connecting shaft, the forearm is provided with an installation block, the installation end of the electric push rod is in threaded connection with the installation block, the pushing end of the electric push rod is provided with a connecting ring, and the connecting ring is matched with the connecting shaft.
The sampling arm is provided with a connecting shaft, the sampling arm is provided with a fixing piece, the connecting shaft is provided with a clamping groove, the fixing piece is connected with the connecting shaft in a clamping mode and is located on the clamping groove, the fixing piece comprises a first half ring, a second half ring, a connecting block and a clamping block, the connecting block is arranged at each of two ends of the first half ring and the second half ring, the clamping block is arranged on each of the inner walls of the first half ring and the second half ring, the clamping block is matched with the clamping groove, and the connecting block on the first half ring is connected with the connecting block on the second half ring through a bolt.
The invention has the beneficial effects that: the worktable is arranged at the intersection of a plurality of first supporting frames, a plurality of material conveying belts are used for conveying materials, a controller is used for controlling the opening and closing of the first motor, the second motor, the hydraulic oil cylinder and the electric push rod, the output gear is used for driving the supporting shaft to rotate so as to drive the sampling hopper to rotate along the horizontal direction, the second motor is used for driving the screw rod to rotate so as to drive the sampling hopper to lift along the vertical direction, the hydraulic oil cylinder is used for controlling the sampling hopper to perform the digging action on the materials, the electric push rod is used for controlling the sampling hopper to place the dug samples in the hopper, then the rotating mechanism, the lifting mechanism, the hydraulic oil cylinder and the electric push rod are sequentially controlled to place the collected samples in the sample storage frame, and the sampling arms are arranged at the intersection of a plurality of the material conveying belts, so that the sampling is more convenient.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a large-scale intelligent sampling system for quality analysis of industrial materials according to the present invention.
Fig. 2 is an enlarged view of a portion of the structure of fig. 1 a according to the present invention.
Fig. 3 is a schematic view of the connection structure of the workbench and the sampling arm of the invention.
Fig. 4 is a sectional view of the inner structure of fig. 3 taken along line a-a according to the present invention.
Fig. 5 is a schematic view of the structure of the fixing member of the present invention.
1-a first support frame, 2-a material conveying belt, 3-a second support frame, 4-a sample conveying belt, 5-a sample storage frame, 6-a workbench, 7-a sampling arm, 8-a support shaft, 9-a cantilever, 10-a front arm, 11-a hydraulic oil cylinder, 12-an electric push rod, 13-a sampling bucket, 14-a first motor, 15-an output gear, 16-a tooth part, 17-a mounting plate, 18-a second motor, 19-a screw rod, 20-a screw rod sleeve, 21-a groove, 22-a limiting plate, 23-a bearing, 24-a material storage frame, 25-a connecting shaft, 26-a mounting block, 27-a connecting ring, 28-a fixing part, 29-a first half ring, 30-a second half ring, 31-a connecting block, 32-fixture block, 33-placing plate, 34-third motor, 35-output shaft, 36-rotating frame, 37-partition plate, 38-sample placing area, 39-plate body, 40-connecting column and 41-nut.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships illustrated in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention. Further, in the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Referring to fig. 1 to 5, the present invention provides a large intelligent sampling system for quality analysis of industrial materials, including a plurality of first support frames, a plurality of material conveyor belts 2, a second support frame 3, a sample conveyor belt 4, a sample storage frame 5, a workbench 6 and a sampling arm 7, wherein the plurality of first support frames are arranged in a staggered structure from top to bottom, each of the first support frames is provided with the material conveyor belt 2, the staggered parts of the plurality of first support frames are provided with the workbench 6, the workbench 6 is provided with the sampling arm 7, one side of the workbench 6 is provided with the second support frame 3, the second support frame 3 is provided with the sample conveyor belt 4, and the sample conveyor belt 4 is provided with the plurality of sample storage frames 5;
the sampling arm 7 comprises a supporting shaft 8, a rotating mechanism, a lifting mechanism, a cantilever 9, a front arm 10, a hydraulic oil cylinder 11, an electric push rod 12 and a sampling hopper 13, the supporting shaft 8 is movably connected with the workbench 6, the rotating mechanism comprises a first motor 14 and an output gear 15, the first motor 14 is detachably connected with the workbench 6 and is positioned above the workbench 6, a tooth part 16 is arranged on the supporting shaft 8, the output gear 15 is sleeved on the output end of the first motor 14, the output gear 15 is meshed with the tooth part 16, the lifting mechanism comprises a mounting plate 17, a second motor 18, a screw rod 19 and a screw rod sleeve 20, the mounting plate 17 is detachably connected with the supporting shaft 8 and is positioned at one end of the workbench 6 far away from the supporting shaft 8, the second motor 18 is detachably connected with the mounting plate 17, the output pot head of second motor 18 is equipped with lead screw 19, be provided with on the lead screw 19 lead screw cover 20, cantilever 9 with the connection can be dismantled to lead screw cover 20, cantilever 9 is the slope structure setting, hydraulic cylinder 11 one end with the connection can be dismantled to cantilever 9, hydraulic cylinder 11's the other end with forearm 10 can be dismantled the connection, forearm 10's one end with cantilever 9 swing joint, forearm 10's the other end with 13 swing joint are fought in the sampling, electric putter 12's one end with the connection can be dismantled to forearm 10, electric putter 12's the other end with sampling is fought 13 and can be dismantled the connection.
In this embodiment, the plurality of first support frames are arranged in a staggered structure from top to bottom, each first support frame is provided with the conveyor belt, the staggered parts of the plurality of first support frames are provided with the working platform 6, the working platform 6 is provided with the sampling arm 7, the sampling arm 7 comprises a support shaft 8, a rotating mechanism, a lifting mechanism, a cantilever 9, a front arm 10, a hydraulic oil cylinder 11, an electric push rod 12 and a sampling hopper 13, the working platform 6 is arranged at the crossed parts of the plurality of first support frames, each material is conveyed through the plurality of material conveyor belts 2, the opening and closing of the first motor 14, the second motor 18, the hydraulic oil cylinder 11 and the electric push rod 12 are controlled through a controller, the output gear 15 drives the support shaft 8 to rotate, so as to drive the sampling hopper 13 to rotate along the horizontal direction, the second motor 18 drives the screw rod 19 to rotate, so that the sampling hopper 13 is driven to lift in the vertical direction, the hydraulic oil cylinder 11 controls the sampling hopper 13 to dig and take various materials, the electric push rod 12 controls the sampling hopper 13 to place the dug samples in the hopper, then the rotating mechanism, the lifting mechanism, the hydraulic oil cylinder 11 and the electric push rod 12 are sequentially controlled to place the collected samples in the sample storage frame 5, and the sampling arm 7 is arranged at the intersection of the material conveying belts 2, so that the sampling is more convenient.
Further, be provided with recess 21 on the workstation 6, the one end of back shaft 8 is located in the recess 21, still be provided with the spacing groove on the recess 21, back shaft 8 is located one end in the recess 21 is provided with limiting plate 22, limiting plate 22 is located the spacing inslot.
In this embodiment, the limiting plate 22 is fixedly connected to the supporting shaft 8, and is manufactured by using an integral molding technique, so that the structure is firmer, and the limiting plate 22 is located in the limiting groove, so that the supporting shaft 8 cannot fall off from the groove 21.
Further, a bearing 23 is further disposed on the groove 21, and the support shaft 8 penetrates through the bearing 23.
In the present embodiment, the support shaft 8 penetrates the bearing 23, so that the rotation of the support shaft 8 is smoother.
Further, each material conveying belt 2 is provided with a plurality of material placing frames 24.
In this embodiment, each material is placed in the corresponding material placing frame 24, so that it is more convenient to sample each material through the sampling hopper 13.
Further, be provided with connecting axle 25 on the sampling fill 13, be provided with installation piece 26 on the forearm 10, electric putter 12 the installation end with installation piece 26 threaded connection, electric putter 12's promotion end is provided with go-between 27, go-between 27 with connecting axle 25 looks adaptation.
In this embodiment, the attachment ring 27 is inserted through the connecting shaft 25, and the attachment end of the electric putter 12 is screwed to the attachment block 26, thereby completing the attachment of the electric putter 12.
Further, the sampling arm 7 is further provided with a fixing member 28, the connecting shaft 25 is provided with a clamping groove, the fixing member 28 is connected with the connecting shaft 25 in a clamping manner and is located on the clamping groove, the fixing member 28 includes a first half ring 29, a second half ring 30, a connecting block 31 and a clamping block 32, the connecting block 31 is arranged at each of two ends of the first half ring 29 and the second half ring 30, the clamping block 32 is arranged on each of the inner walls of the first half ring 29 and the second half ring 30, the clamping block 32 is adapted to the clamping groove, and the connecting block 31 on the first half ring 29 is connected with the connecting block 31 on the second half ring 30 through bolts.
In this embodiment, the first half ring 29 and the second half ring 30 are placed on the outer surface of the connecting shaft 25, the locking blocks 32 are locked into the corresponding locking grooves, and then the bolts on the connecting blocks 31 are tightened, so that the fixing members 28 are fixed to the connecting shaft 25, and the connecting ring 27 is prevented from falling off from the connecting shaft 25.
Further, each sample storage frame 5 includes a placing plate 33, a third motor 34, an output shaft 35 and a rotating frame 36, the third motor 34 is connected with the placing plate 33 by screw threads and is located above the placing plate 33, the output end of the third motor 34 is sleeved with the output shaft 35, the rotating frame 36 is arranged at one end of the output shaft 35 far away from the third motor 34, a plurality of partition plates 37 are arranged in the rotating frame 36, and the rotating frame 36 is divided into a plurality of sample placing areas 38 by the plurality of partition plates 37.
In this embodiment, after the sample storage frame 5 is conveyed to the position corresponding to the workbench 6, the controller controls the third motor 34 to start, so that the output shaft 35 drives the rotating frame 36 to rotate, and the sampling arms 7 sequentially collect the materials into the corresponding sample placement areas 38, thereby improving the efficiency.
Further, the both ends of second support frame 3 all are provided with the grip block, every the grip block all includes plate body 39, two spliced poles 40 and two nuts 41, the both ends of each side of second support frame 3 all are provided with the connecting hole, every spliced pole 40 runs through the correspondence respectively the connecting hole, every the one end of spliced pole 40 all with plate body 39 fixed connection, every the other end of spliced pole 40 all sets up the screw thread, every nut 41 all with screw thread looks adaptation, plate body 39 is located the top of sample conveyer belt 4, plate body 39 highly with place the highly uniform of board 33.
In this embodiment, after the connecting column 40 is inserted into the connecting hole, the nut 41 is tightened to fix the plate 39 to the second support frame 3, and the height of the plate 39 is equal to the height of the placing plate 33, so that the sample storage frame 5 on the sample conveyor belt 4 is clamped between the two clamping plates, and the sample storage frame 5 is prevented from being displaced from the sample conveyor belt 4 during the conveying process.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (6)
1. A large-scale intelligent sampling system for analyzing the quality of industrial materials is characterized in that,
the sampling device comprises a plurality of first support frames, a plurality of material conveying belts, a second support frame, a sample conveying belt, a sample storage frame, a workbench and a sampling arm, wherein the plurality of first support frames are arranged in a staggered structure from top to bottom, the material conveying belt is arranged on each first support frame, the workbench is arranged at the staggered position of the plurality of first support frames, the sampling arm is arranged on the workbench, the second support frame is arranged on one side of the workbench, the sample conveying belt is arranged on the second support frame, and the plurality of sample storage frames are arranged on the sample conveying belt;
the sampling arm comprises a supporting shaft, a rotating mechanism, a lifting mechanism, a cantilever, a front arm, a hydraulic oil cylinder, an electric push rod and a sampling hopper, the supporting shaft is movably connected with the workbench, the rotating mechanism comprises a first motor and an output gear, the first motor is detachably connected with the workbench and is positioned above the workbench, a tooth part is arranged on the supporting shaft, the output end of the first motor is sleeved with the output gear which is meshed with the tooth part, the lifting mechanism comprises a mounting plate, a second motor, a lead screw and a lead screw sleeve, the mounting plate is detachably connected with the supporting shaft and is positioned at one end of the supporting shaft far away from the workbench, the second motor is detachably connected with the mounting plate, the output end of the second motor is sleeved with the lead screw, the lead screw sleeve is arranged on the lead screw, the cantilever with the connection can be dismantled to the lead screw cover, the cantilever is the slope structure setting, hydraulic cylinder's one end with the connection can be dismantled to the cantilever, hydraulic cylinder's the other end with the connection can be dismantled to the forearm, the one end of forearm with cantilever swing joint, the other end of forearm with sampling fill swing joint, electric putter's one end with the connection can be dismantled to the forearm, electric putter's the other end with sampling fill can dismantle the connection.
2. The large scale intelligent sampling system for industrial material quality analysis according to claim 1,
the novel support shaft structure is characterized in that a groove is formed in the workbench, one end of the support shaft is located in the groove, a limiting groove is further formed in the groove, a limiting plate is arranged at one end of the support shaft located in the groove, and the limiting plate is located in the limiting groove.
3. The large scale intelligent sampling system for industrial material quality analysis according to claim 2,
the groove is further provided with a bearing, and the supporting shaft penetrates through the bearing.
4. The large scale intelligent sampling system for industrial material quality analysis according to claim 1,
each material conveying belt is provided with a plurality of material placing frames.
5. The large scale intelligent sampling system for industrial material quality analysis according to claim 1,
the sampling bucket is provided with a connecting shaft, the forearm is provided with an installation block, the installation end of the electric push rod is in threaded connection with the installation block, the pushing end of the electric push rod is provided with a connecting ring, and the connecting ring is matched with the connecting shaft.
6. The large scale intelligent sampling system for industrial material quality analysis according to claim 5,
the sampling arm is further provided with a fixing piece, a clamping groove is formed in the connecting shaft, the fixing piece is connected with the connecting shaft in a clamping mode and located on the clamping groove, the fixing piece comprises a first half ring, a second half ring, a connecting block and a clamping block, the connecting block is arranged at the two ends of the first half ring and the second half ring, the clamping block is arranged on the inner wall of the first half ring and the inner wall of the second half ring, the clamping block is matched with the clamping groove, and the connecting block on the first half ring is connected with the connecting block on the second half ring through bolts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011632979.6A CN112816251A (en) | 2020-12-31 | 2020-12-31 | Large intelligent sampling system for industrial material quality analysis |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011632979.6A CN112816251A (en) | 2020-12-31 | 2020-12-31 | Large intelligent sampling system for industrial material quality analysis |
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| Publication Number | Publication Date |
|---|---|
| CN112816251A true CN112816251A (en) | 2021-05-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011632979.6A Pending CN112816251A (en) | 2020-12-31 | 2020-12-31 | Large intelligent sampling system for industrial material quality analysis |
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| CN108931389A (en) * | 2017-05-27 | 2018-12-04 | 江西光明智能科技有限公司 | A kind of quantitative sampling device |
| CN208459059U (en) * | 2018-04-27 | 2019-02-01 | 长沙远光瑞翔科技有限公司 | Automatic sample sorting machine structure |
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Patent Citations (9)
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|---|---|---|---|---|
| AU2008200839A1 (en) * | 2007-04-10 | 2008-10-30 | Erowa Ag | Handling manipulator assembly |
| CN101491371A (en) * | 2008-01-24 | 2009-07-29 | 豪尼机械制造股份公司 | Removal of rod-shaped articles of the tobacco processing industry from a mass flow |
| CN102645545A (en) * | 2008-03-07 | 2012-08-22 | 希森美康株式会社 | Analyzer and transportation device |
| CN204689095U (en) * | 2015-03-24 | 2015-10-07 | 富泰华工业（深圳）有限公司 | Shifting apparatus |
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Application publication date: 20210518 |
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