CN112790206A

CN112790206A - Stuffing slitting and injecting method

Info

Publication number: CN112790206A
Application number: CN202110237915.4A
Authority: CN
Inventors: 彭涛; 李元康
Original assignee: Henan Zimi Food Industry Co ltd; Chengdu Soontrue Rainbow Machinery Equipment Co Ltd
Current assignee: Henan Zimi Food Industry Co ltd; Chengdu Soontrue Rainbow Machinery Equipment Co Ltd
Priority date: 2021-03-04
Filing date: 2021-03-04
Publication date: 2021-05-14
Anticipated expiration: 2041-03-04
Also published as: CN112790206B

Abstract

The application belongs to the field of food processing, and particularly relates to a stuffing slitting and injecting method capable of respectively slitting and injecting stuffing, which comprises the following steps: the filling material enters the cutting device one by one, the cutting device cuts the filling material into a plurality of parts at the same time, each part of filling material drops into the injection device one by one, and the injection device injects each part of filling material into the stuffed food in sequence. This application has realized cutting on average the filling material through cutting the device, and the filling material after cutting can be by the filling food of pouring into in proper order, accomplishes subsequent shaping work, has realized the automatic process that the filling material was cut.

Description

Stuffing slitting and injecting method

Technical Field

The application belongs to the field of food processing, and particularly relates to a stuffing slitting and injecting method capable of respectively slitting and injecting stuffing.

Background

When the stuffed food is processed, sometimes the stuffing needs to be cut, for example, a complete yolk is cut to form multiple pieces of stuffing, each piece of stuffing is correspondingly injected into one stuffed food, and the existing processing mode is to manually cut the stuffing or cut the stuffing by using a cutting device. However, manual cutting wastes time and labor, and potential safety hazards can also exist. The cutting equipment is used for cutting, in general, straight-line cutting is adopted, namely, the stuffing is straight, then, one section of the stuffing is cut along the length direction of the straight line, and then, the stuffing is injected into the section of the stuffing. However, this approach is not suitable for fillings that are spherical, pie-shaped, or require diverging cuts of the filling from a central location.

Related patents in the prior art are as the utility model patent with application number of CN201820100268.6 and name of stuffing cutting machine, the technical scheme is as follows: the utility model discloses a cut filling machine relates to food processing equipment field, which comprises a bod, the feeder hopper, screw conveyer, go out the hopper, discharge gate and conveyer belt, the shape that goes out the hopper is circular, and its technical scheme main points are provided with between discharge gate and the conveyer belt and cut the subassembly, cut the subassembly including dividing the axle, cut the gear, driven shaft and divide the cutter, divide the whole disc type that is of cutter, including outer ring, interior ring and minute cutter piece, fixed connection can be dismantled on the driven shaft to interior ring, is provided with the installation component between interior ring and the driven shaft, and the driven shaft setting is on the organism. Although the above patent cuts off the filling through the shrink of two cutters, it still can only cut to strip filling by nature, can't realize cutting and injecting into the filling.

Disclosure of Invention

In order to solve the technical problem, the application provides a stuffing cutting and injecting method which is applicable to spherical food and can cut stuffing regularly and inject the cut stuffing in sequence.

In order to achieve the technical effects, the technical scheme of the application is as follows:

a method for cutting and injecting stuffing comprises the following steps: the filling material enters the cutting device one by one, the cutting device cuts the filling material into a plurality of parts at the same time, each part of filling material drops into the injection device one by one, and the injection device injects each part of filling material into the stuffed food in sequence.

Further, the stuffing is spherical stuffing or pie-shaped stuffing. The cross-sectional shapes of the spherical fillings and the pie fillings herein should be circular or approximately circular regular or irregular patterns. The pie-shaped filling refers to a shape of a flattened spherical filling.

Further, the filling material at first gets into rotatory hourglass material seat, then cut the branch cutter of device and get into in the rotatory hourglass material seat, cut the filling material that is located wherein, the bottom of rotatory hourglass material seat is realized cutting the support of filling material, the filling material after cutting is located the clearance of dividing the cutter, the fretwork portion of rotatory hourglass material seat bottom corresponds the clearance of a branch cutter, the filling material that is located the fretwork portion and corresponds the position can fall and pass the fretwork portion, rotatory hourglass material seat begins to rotate this moment, treat that the fretwork portion stops rotating when rotating to another filling material bottom, the filling material that is located this moment and is located in this position and divides the cutter clearance can fall down owing to lack the support in the bottom and pass the fretwork portion.

And furthermore, an air outlet hole is formed in the rotary material leaking seat and connected with an external air source, and the air outlet hole blows up the cut spherical food positioned at the hollow part, so that the food positioned between the gaps of the cutting knives is easier to separate from the cutting knives and fall into the hollow part downwards.

Furthermore, the stuffing enters the stuffing conveying pipe from top to bottom through the hopper of the injection device, and the cut stuffing is pushed into the stuffing injection pipe for stuffing injection under the transverse pushing of the piston in the stuffing conveying pipe.

Further, a plurality of fillings are carried to the cutting device through the spout in, and a plurality of fillings in the spout realize blockking and passing through the pivoted driving lever to the filling.

The equipment for realizing the method comprises the following steps:

the utility model provides an injection device is cut to filling material, includes the mount pad, cuts device and injection device, cut the device and install respectively on the mount pad with injection device, cut the device and be used for cutting the filling material, injection device is used for annotating the filling one by one with the filling material after cutting.

Further, cut the device and include the spout, but the exit end department of spout is provided with the rotatory hourglass material seat of rotation, the top of rotatory hourglass material seat is provided with the branch cutter that is used for cutting the filling material, rotatory hourglass material seat bottom and injection device intercommunication.

Furthermore, the spout sets up for the slope, and the spout that the slope set up passes through the spout vaulting pole and fixes with the mount pad.

Still further, the bottom of rotatory hourglass material seat is provided with the holding surface, be provided with fretwork portion on the holding surface.

Furthermore, the rotary material leaking seat comprises an outer shell and an inner shell, an air inlet is formed in the outer shell, an air outlet is formed in the inner shell, a hollow structure is formed between the outer shell and the inner shell, an air transmission channel is formed in the hollow structure, and the air outlet is located in the position of the hollow part.

And furthermore, the cutting knife is a cross-shaped cutting knife or a rice-shaped cutting knife, and the cutting knife is connected with the driving device.

Furthermore, the hollow part is a quarter circle or an eighth circle.

Furthermore, a driving gear is arranged outside the outer shell, and the driving gear is driven by a driving device to rotate.

And the outlet end of the sliding chute is provided with a shifting lever for shifting the stuffing in the sliding chute, the shifting lever comprises a rotating column and a plurality of blocking rods fixed on the rotating column, and the rotating column is driven by the driving device to rotate.

Furthermore, the sliding chutes are at least two groups arranged side by side, the rotating columns between the sliding chutes of each group are respectively connected with a gear, the gears are mutually meshed, and the driving device is connected with one of the gears and drives the gears to rotate.

Furthermore, the injection device comprises a hopper communicated with the cutting device, a horizontally arranged stuffing feeding pipe is connected below the hopper, a pushing piston for horizontally pushing the cut stuffing is arranged in the stuffing feeding pipe, and an outlet of the stuffing feeding pipe is communicated with the stuffing injection pipe.

And furthermore, one end of the pushing piston is driven by the driving device to horizontally reciprocate.

The application has the advantages that:

1. this application has realized cutting on average the filling material through cutting the device, and the filling material after cutting can be by the filling food of pouring into in proper order, accomplishes subsequent shaping work, has realized the automatic process that the filling material was cut.

2. The utility model provides a cut device is through setting up the rotatory hourglass material seat when dividing cutter and complex rotation with it, has realized that every filling material by the part of cutting is solitary drops, and the fretwork portion of rotatory hourglass material seat lower part and the filling material size adaptation of being cut have avoided the problem that the filling material by cutting can't fall successively.

3. The utility model provides a rotatory hourglass material seat is last to be provided with the gas outlet of blowing, takes place the adhesion when filling material and branch cutter, can't rely on gravity and branch cutter to take place when separating, and gas outlet and outside air supply intercommunication blow to the filling material of this position, make its whereabouts that can be more quick.

4. The driving lever of this application can put into rotatory hourglass material seat with the filling material in proper order, through the rotation of driving lever, realizes the effect of a current filling material to when being provided with a plurality of spouts, can drive multiunit driving lever pivoted effect through gear or other structure realization power supplies.

Drawings

Fig. 1 is a schematic structural view of a stuffing slitting and injecting device.

Fig. 2 is a side sectional view of the filling split injecting device.

Fig. 3 is a schematic view of a cutting knife structure.

Fig. 4-5 are schematic views of the rotary skip seat structure.

Figure 6 is a top view of the slitting device.

Fig. 7 is a schematic structural view of an injection device.

In the drawings: 100-mounting seat, 200-cutting device, 300-injecting device and 400-filling.

201-a chute, 202-a rotary material leaking seat, 203-a slitting knife, 204-a chute support rod, 205-a support surface, 206-a hollow-out part, 207-an outer shell, 208-an inner shell, 209-an air inlet, 210-an air outlet, 211-a driving gear, 212-a deflector rod, 213-a rotating column and 214-a blocking rod.

301-hopper, 302-stuffing feeding tube and 303-pushing piston.

Detailed Description

Example 1

A method for cutting and injecting stuffing comprises the following steps: the stuffing 400 enters the slitting device 200 one by one, the slitting device 200 simultaneously slits the stuffing 400 into a plurality of parts, each part of the stuffing falls into the injection device 300 one by one, and the injection device 300 sequentially injects each part of the stuffing into the stuffed food. This application has realized cutting on average stuffing 400 through cutting device 200, and stuffing 400 after cutting can be by the filling food of pouring into in proper order, accomplishes subsequent shaping work, has realized the automatic process that stuffing 400 cut.

Example 2

A method for cutting and injecting stuffing comprises the following steps: the stuffing 400 enters the slitting device 200 one by one, the slitting device 200 simultaneously slits the stuffing 400 into a plurality of parts, each part of the stuffing falls into the injection device 300 one by one, and the injection device 300 sequentially injects each part of the stuffing into the stuffed food. The stuffing 400 may be spherical stuffing such as yolk, etc., or cake-shaped stuffing such as haw flakes, etc.

Filling 400 firstly gets into rotatory hourglass material seat 202, then cut device 200's branch cutter 203 gets into in the rotatory hourglass material seat 202, cut filling 400 to lieing in wherein, the bottom of rotatory hourglass material seat 202 is realized cutting filling 400's support, filling 400 after cutting is located the clearance of dividing cutter 203, the fretwork portion 206 of rotatory hourglass material seat 202 bottom corresponds the clearance of a branch cutter 203, filling that lies in the corresponding position of fretwork portion 206 can fall and pass fretwork portion 206, rotatory hourglass material seat 202 begins to rotate this moment, wait to cut out portion 206 and stop rotating when rotating to another filling bottom, filling that lies in this moment and lies in this position and divide cutter 203 clearance can fall and pass fretwork portion 206 because the bottom lacks the support.

Set up on rotatory hourglass material seat 202 and put the venthole, the venthole links to each other with outside air supply, and the venthole blows to the spherical food that is cut that is located fretwork department, makes the food that is located between the cutter 203 clearance of dividing break away from more easily in cutter 203 falls into to fretwork portion 206 downwards.

The stuffing enters the stuffing feeding pipe 302 from top to bottom through the hopper 301 of the injecting device 300, and the stuffing in the stuffing feeding pipe 302 pushes the cut stuffing 400 into the stuffing injecting pipe for stuffing injection under the transverse pushing of the piston.

A plurality of fillings 400 are conveyed to the slitting device 200 through the sliding chute 201, and the plurality of fillings 400 in the sliding chute 201 are blocked and released by the rotating shifting rod 212.

Example 3

A method for cutting and injecting stuffing comprises the following steps: the stuffing 400 enters the slitting device 200 one by one, the slitting device 200 simultaneously slits the stuffing 400 into a plurality of parts, each part of the stuffing falls into the injection device 300 one by one, and the injection device 300 sequentially injects each part of the stuffing into the stuffed food.

The stuffing 400 firstly enters the rotary leaking seat 202, then the dividing cutter 203 of the dividing and cutting device 200 enters the rotary leaking seat 202, the stuffing 400 located in the rotary leaking seat is divided, the bottom of the rotary leaking seat 202 supports the divided stuffing 400, the divided stuffing 400 is located in the gap of the dividing cutter 203, the hollow part 206 at the bottom of the rotary leaking seat 202 corresponds to the gap of one dividing cutter 203, the stuffing located at the corresponding position of the hollow part 206 can fall down to pass through the hollow part 206, at the moment, the rotary leaking seat 202 starts to rotate, the hollow part 206 stops rotating when rotating to the bottom of another stuffing, at the moment, the stuffing located at the position and in the gap of the dividing cutter 203 can fall down to pass through the hollow part 206 due to lack of support at the bottom.

The equipment for realizing the method comprises the following steps:

as shown in fig. 1 and 2, a filling 400 cuts injection device 300, including mount 100, cut device 200 and injection device 300 and install respectively on mount 100, cut device 200 and be used for cutting filling 400, injection device 300 is used for annotating filling one by one with the filling after cutting.

The cutting device 200 comprises a sliding chute 201, a rotatable rotary material leaking seat 202 is arranged at the outlet end of the sliding chute 201, a cutting knife 203 for cutting the stuffing 400 is arranged above the rotary material leaking seat 202, and the bottom of the rotary material leaking seat 202 is communicated with the injection device 300. After the stuffing 400 enters the rotary leaking seat 202, the dividing cutter 203 enters the rotary leaking seat 202 to cut the stuffing 400, the dividing cutter 203 still is located in the rotary leaking seat 202 after finishing cutting, and the whole stuffing to be cut falls down from the rotary leaking seat 202 one by one and is cut and reset.

The chute 201 is arranged obliquely, and the obliquely arranged chute 201 is fixed with the mounting base 100 through a chute stay bar 204.

As shown in fig. 4 and 5, a supporting surface 205 is disposed at the bottom of the rotary material leaking seat 202, and a hollow portion 206 is disposed on the supporting surface 205. The supporting surface 205 provides support for the stuffing 400 falling into the rotating stuffing seat 202 and also provides reverse supporting force for the slitting knife 203 during slitting, the hollow part 206 can enable the slit stuffing to fall out of the hollow part 206, and the shape of the hollow part 206 only needs to contain the size of the slit stuffing.

The rotary material leaking seat 202 comprises an outer shell 207 and an inner shell 208, an air inlet 209 is formed in the outer shell 207, an air outlet 210 is formed in the inner shell 208, a hollow structure is formed between the outer shell 207 and the inner shell 208, the hollow structure forms an air transmission channel, and the air outlet 210 is located in the position of the hollow part 206. Air tap is installed in air inlet 209 department, blows to gas outlet 210 department through external air supply, because gas outlet 210 is located the top of fretwork portion 206 all the time, so when the gas of gas outlet 210 blew out, the back cut partial filling 400 that is located on dividing cutter 203 can break away from with dividing cutter 203 at the in-process of blowing to make the filling more rapidly drop to fretwork department.

As shown in fig. 3, the cutting knife 203 is a cross-shaped cutting knife or a m-shaped cutting knife, and the cutting knife 203 is connected with a driving device. The cross-shaped cutter or the rice-shaped cutter can symmetrically cut the stuffing 400 into a plurality of parts, and the driving device can be a cylinder or other existing power source which can drive the cutting knife 203 to do reciprocating motion.

The hollow 206 is a quarter circle or an eighth circle. In theory, it is sufficient to accommodate a portion of the filling to be cut through.

The outer housing 207 is provided with a driving gear 211 at the outside, and the driving gear 211 is driven by a driving device to rotate. The driving device can be an existing power source such as a micro motor. Besides the driving gear 211, other existing transmission structures capable of driving rotation may also be used.

The outlet end of the chute 201 is provided with a shifting lever 212 for shifting the stuffing 400 in the chute 201, the shifting lever 212 comprises a rotating column 213 and a plurality of blocking rods 214 fixed on the rotating column 213, and the rotating column 213 is driven by the driving device to rotate. The driving device can be a micro motor and other existing power sources, the driving device drives the rotating column 213 to rotate, so as to drive the plurality of blocking rods 214 to rotate, the plurality of blocking rods 214 sequentially separate and separate the spherical food on the sliding chute 201 while rotating, and the separated stuffing 400 is pushed downwards by continuing to rotate, so that the material stirring of the single stuffing 400 is realized. The overall shape of the deflector rod 212 can be cross-shaped, straight-line-shaped or Y-shaped, and the like, as long as the stuffing can be released one by one through rotation.

As shown in fig. 6, the sliding chutes 201 are at least two sets arranged side by side, the rotating columns 213 between the sliding chutes 201 of each set are respectively connected with a gear, the gears are engaged with each other, and the driving device is connected with one of the gears and drives the gears to rotate. The two groups of the driving device can share the driving device, and the effect of one belt with two or more belts is achieved.

As shown in fig. 2 and 7, the injecting device 300 includes a hopper 301 communicated with the cutting device 200, a horizontally arranged stuffing feeding tube 302 is connected below the hopper 301, a pushing piston 303 for horizontally pushing the cut stuffing is arranged in the stuffing feeding tube 302, and an outlet of the stuffing feeding tube 302 is communicated with the stuffing injecting tube. The stuffing feeding pipe 302 is horizontally arranged, the stuffing injecting pipe is vertically arranged, and the cut stuffing falls into the stuffing feeding pipe 302 and then enters the stuffing injecting pipe through horizontal pushing, and is injected into the dough sheet downwards in the stuffing injecting structure of the stuffing injecting pipe. One end of the pushing piston 303 is driven by the driving device to horizontally reciprocate. The driving device can be realized by the existing power source equipment such as an electric cylinder, a servo motor and the like.

Reference herein to spherical fillings includes fillings having a perfect circular spherical, elliptical spherical structure or other regular or irregular spherical structures.

Claims

1. A method for cutting and injecting stuffing is characterized in that: the method comprises the following steps: stuffing (400) enters the slitting device (200) one by one, the slitting device (200) simultaneously slits the stuffing (400) into a plurality of parts, each part of stuffing falls into the injection device (300) one by one, and the injection device (300) sequentially injects each part of stuffing into the stuffed food.

2. The method for split filling of claim 1, wherein: the stuffing (400) is spherical stuffing or round cake-shaped stuffing.

3. The method for split filling of claim 1, wherein: stuffing (400) firstly enters the rotary leaking seat (202), then a dividing cutter (203) of the dividing and cutting device (200) enters the rotary leaking seat (202), the stuffing (400) positioned in the rotary leaking seat is divided, the bottom of the rotary leaking seat (202) supports the divided and cut stuffing (400), the divided and cut stuffing (400) is positioned in a gap of the dividing cutter (203), a hollow part (206) at the bottom of the rotary leaking seat (202) corresponds to the gap of one dividing cutter (203), the stuffing positioned at the corresponding position of the hollow part (206) falls down to pass through the hollow part (206), at the moment, the rotary leaking seat (202) starts to rotate, the hollow part (206) stops rotating when rotating to the bottom of another stuffing, and the stuffing positioned at the position and in the gap of the dividing cutter (203) at the moment can fall down to pass through the hollow part (206) due to lack of support at the bottom.

4. A method of split filling according to claim 3, wherein: offer on rotatory hourglass material seat (202) and put the venthole, the venthole links to each other with outside air supply, and the venthole blows to the spherical food of being cut that is located fretwork department, makes the food that is located between branch cutter (203) clearance break away from more easily in dividing cutter (203) and fall into to fretwork portion (206) downwards.

5. The method for split filling of claim 1, wherein: the stuffing enters the stuffing conveying pipe (302) from top to bottom through the hopper (301) of the injecting device (300), and the cut stuffing (400) is pushed into the stuffing injecting pipe for stuffing injection by the stuffing in the stuffing conveying pipe (302) under the transverse pushing of the piston.

6. The method for split filling of claim 1, wherein: a plurality of fillings (400) are conveyed to the slitting device (200) through the sliding grooves (201), and the plurality of fillings (400) in the sliding grooves (201) are blocked and released through the rotating shifting rods (212).

7. A method of split filling according to any one of claims 1 to 6, wherein: the equipment for realizing the method is a stuffing cutting and injecting device (300) for stuffing (400), and comprises a mounting seat (100), a cutting device (200) and an injecting device (300), wherein the cutting device (200) and the injecting device (300) are respectively installed on the mounting seat (100), the cutting device (200) is used for cutting the stuffing (400), and the injecting device (300) is used for injecting the cut stuffing one by one.

8. A method for split filling according to claim 7, wherein: cut device (200) and include spout (201), but the exit end department of spout (201) is provided with rotatory hourglass material seat (202) of rotation, the top of rotatory hourglass material seat (202) is provided with branch cutter (203) that are used for cutting filling (400), rotatory hourglass material seat (202) bottom and injection device (300) intercommunication.

9. A method for split filling according to claim 8, wherein: the sliding chute (201) is obliquely arranged, and the obliquely arranged sliding chute (201) is fixed with the mounting seat (100) through a sliding chute support rod (204).

10. A method for split filling according to claim 8, wherein: the bottom of the rotary material leaking seat (202) is provided with a supporting surface (205), and a hollow-out part (206) is arranged on the supporting surface (205).

11. The method for split injecting stuffing according to claim 10, wherein: rotatory hourglass material seat (202) is including shell body (207) and interior casing (208), be provided with air inlet (209) on shell body (207), be provided with gas outlet (210) on interior casing (208), be hollow structure between shell body (207) and interior casing (208), hollow structure forms gas transmission channel, gas outlet (210) are located the position at fretwork portion (206) place.

12. A method for split filling according to claim 8, wherein: the cutting knife (203) is a cross-shaped cutting knife or a rice-shaped cutting knife, and the cutting knife (203) is connected with the driving device.

13. The method for split injecting stuffing according to claim 10, wherein: the hollow-out part (206) is a quarter circle or an eighth circle.

14. A method for split filling according to claim 8, wherein: the outer portion of shell body (207) is provided with drive gear (211), drive gear (211) rotate under drive arrangement's drive.

15. A method for split filling according to claim 8, wherein: the outlet end of the sliding chute (201) is provided with a shifting lever (212) for shifting the stuffing (400) in the sliding chute (201), the shifting lever (212) comprises a rotating column (213) and a plurality of blocking rods (214) fixed on the rotating column (213), and the rotating column (213) is driven by a driving device to rotate.

16. A method of split filling according to claim 15, wherein: the sliding chutes (201) are at least two groups arranged side by side, the rotating columns (213) between the sliding chutes (201) of each group are respectively connected with one gear, the gears are meshed with each other, and the driving device is connected with one gear and drives the gear to rotate.

17. A method for split filling according to claim 7, wherein: the filling device (300) comprises a hopper (301) communicated with the cutting device (200), a horizontally arranged stuffing conveying pipe (302) is connected to the lower portion of the hopper (301), a pushing piston (303) used for horizontally pushing cut stuffing is arranged in the stuffing conveying pipe (302), and an outlet of the stuffing conveying pipe (302) is communicated with the stuffing injection pipe.

18. A method of split filling according to claim 17, wherein: one end of the pushing piston (303) is driven by the driving device to horizontally reciprocate.