CN112776086B - Narrow strip die cutting piece capable of preventing poor stripping and manufacturing method thereof - Google Patents
Narrow strip die cutting piece capable of preventing poor stripping and manufacturing method thereof Download PDFInfo
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- CN112776086B CN112776086B CN202110131204.9A CN202110131204A CN112776086B CN 112776086 B CN112776086 B CN 112776086B CN 202110131204 A CN202110131204 A CN 202110131204A CN 112776086 B CN112776086 B CN 112776086B
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- release film
- auxiliary release
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- adhesive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/44—Cutters therefor; Dies therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/10—Adhesives in the form of films or foils without carriers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2400/00—Presence of inorganic and organic materials
- C09J2400/20—Presence of organic materials
- C09J2400/28—Presence of paper
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- Forests & Forestry (AREA)
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
Description
技术领域technical field
本发明涉及模切件生产领域,具体涉及一种防止剥离不良的窄条模切件及其制作方法。The invention relates to the field of die-cut production, in particular to a narrow die-cut for preventing poor stripping and a manufacturing method thereof.
背景技术Background technique
无基材双面胶模切件一般自上而下包括辅助离型膜、无基材胶和无基材自带原纸,如图2,由于不同剥离力的辅助离型膜和不同粘性的双面胶材料的存在,使得生产出的模切件品质参差不齐。Die-cut parts without substrate double-sided adhesive generally include auxiliary release film, substrate-free adhesive and base paper without substrate from top to bottom, as shown in Figure 2. Due to the auxiliary release film with different peeling force and double-sided adhesive with different viscosities The existence of the surface glue material makes the quality of the produced die-cut parts uneven.
因产品需要,需要将无基材双面胶冲切成宽度约为0.8MM长条窄胶条,用于进行下一步的生产或者测试。Due to product requirements, it is necessary to punch the non-substrate double-sided adhesive tape into long and narrow strips with a width of about 0.8MM for the next step of production or testing.
而辅助离型膜经过冲切后,易产生偏移,侧面无硅油层的位置粘住无基材胶,导致窄胶条无法保留在无基材自带原纸上,如图6,导致后续剥离不良等缺陷。After the auxiliary release film is punched, it is easy to shift, and the position without the silicone oil layer on the side sticks to the non-substrate adhesive, so that the narrow strip cannot be retained on the base paper without the substrate, as shown in Figure 6, resulting in subsequent peeling Bad and other defects.
发明内容Contents of the invention
本发明的目的就是为了克服上述现有技术存在的缺陷而提供一种防止剥离不良的窄条模切件及其制作方法。The object of the present invention is to provide a narrow strip die-cut piece and its manufacturing method to overcome the above-mentioned defects in the prior art.
本发明的目的可以通过以下技术方案来实现:The purpose of the present invention can be achieved through the following technical solutions:
一种防止剥离不良的窄条模切件的制作方法,该方法包括以下步骤:A method for making a narrow strip die-cut piece that prevents poor peeling, the method includes the following steps:
(1)料带贴合:将辅助离型膜贴合在无基材双面胶上,形成料带;(1) Tape bonding: attach the auxiliary release film to the non-substrate double-sided adhesive to form a tape;
(2)料带冲切:利用设有刀板的模切机,将料带从辅助离型膜的方向向下冲切;(2) Strip punching: using a die-cutting machine equipped with a knife plate, punch the strip downward from the direction of the auxiliary release film;
(3)排废过程:将冲切完成后的料带进行排出废料,得到窄条模切件。(3) Waste discharge process: discharge the waste from the punched strip to obtain narrow die-cut pieces.
进一步地,所述的无基材双面胶包括无基材胶层和自带原纸,贴合时,辅助离型膜与无基材胶层贴合。Further, the substrate-free double-sided adhesive includes a substrate-free adhesive layer and self-contained base paper. When laminating, the auxiliary release film is bonded to the substrate-free adhesive layer.
进一步地,所述的刀板上固设有多对用于模切的刀具,每对刀具的间距与窄条模切件的宽度一致。Further, multiple pairs of die-cutting knives are fixed on the knife plate, and the distance between each pair of knives is consistent with the width of the narrow die-cut piece.
进一步地,所述的刀具的冲切层次从上到下依次包括辅助离型膜和无基材胶层。Further, the punching layer of the cutter includes an auxiliary release film and a substrate-free adhesive layer sequentially from top to bottom.
进一步地,所述的废料包括冲切后形成的无基材胶边框废料以及包含辅助离型膜废料的整张辅助离型膜。Further, the waste materials include the waste materials of the frame without substrate adhesive formed after die cutting and the entire auxiliary release film containing the waste materials of the auxiliary release film.
冲切后,辅助离型膜被冲切形成辅助离型膜废料,而无基材胶层被冲切分成无基材胶成品及其两侧的无基材胶边框废料,所述的辅助离型膜废料位于无基材胶成品正上方。After punching, the auxiliary release film is punched to form auxiliary release film waste, and the non-substrate adhesive layer is die-cut into non-substrate adhesive finished products and non-substrate adhesive frame waste on both sides. The mold waste is located directly above the finished adhesive-free product.
进一步地,所述的刀具包括模切时靠近辅助离型膜废料的内锋和远离辅助离型膜废料的外锋,内锋与外锋的夹角为25-35°。Further, the cutter includes an inner edge close to the auxiliary release film waste and an outer edge far away from the auxiliary release film waste during die-cutting, and the angle between the inner edge and the outer edge is 25-35°.
进一步地,所述的内锋与外锋的夹角为30°。Further, the angle between the inner front and the outer front is 30°.
进一步地,所述的内锋与刀板的夹角为90°。Further, the angle between the inner edge and the blade is 90°.
一种采用如上所述方法制作的窄条模切件,该窄条模切件依次包括无基材胶成品和自带原纸。A narrow strip die-cut piece manufactured by the above-mentioned method, the narrow strip die-cut piece sequentially includes a substrate-free glue product and self-contained base paper.
进一步地,所述的无基材胶成品的宽度小于等于8mm。Further, the width of the base-free adhesive finished product is less than or equal to 8mm.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
(1)本发明中,内锋与刀板的夹角接近90°,可以在模切时使辅助离型膜不再受到挤压,使胶带能保留在自带离型纸上,从根本上解决了后续剥离不良的问题,而现有技术并不能意识到这一点;(1) In the present invention, the angle between the inner front and the knife plate is close to 90°, so that the auxiliary release film can no longer be squeezed during die cutting, so that the adhesive tape can be retained on the self-contained release paper, fundamentally The problem of poor subsequent peeling is solved, and the prior art is not aware of this;
(2)本发明中,仅仅通过一些小的改进,就将剥离不良率从现有技术的接近40%,下降为不足4%。(2) In the present invention, only through some small improvements, the peeling failure rate is reduced from nearly 40% in the prior art to less than 4%.
附图说明Description of drawings
图1为本发明模切件产品图;Fig. 1 is a die-cut product figure of the present invention;
图2为实施例1中模切层次图;Fig. 2 is a die-cutting hierarchical diagram in
图3为实施例1中刀模俯视图;Fig. 3 is the top view of die cutter in
图4为对比例1中刀模主视图;Fig. 4 is the front view of die cutter in comparative example 1;
图5为实施例1中刀模主视图;Fig. 5 is the front view of die cutter in
图6为对比例1中模切示意图;Fig. 6 is a schematic diagram of die-cutting in Comparative Example 1;
图中标号所示:辅助离型膜1、辅助离型膜废料11、无基材胶层2、无基材胶成品21、无基材胶边框废料22、自带原纸3、刀具4、外锋41、内锋42。The labels in the figure show:
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例1Example 1
一种防止剥离不良的窄条模切件的制作方法,该窄条模切件,如图1,依次包括无基材胶成品21和自带原纸3,无基材胶成品21的宽度为8mm,该方法包括以下步骤:A kind of manufacture method of the narrow strip die-cut part that prevents peeling off bad, this narrow strip die-cut part, as shown in Figure 1, comprises non-substrate adhesive finished
(1)料带贴合:将辅助离型膜1贴合在无基材双面胶上,形成料带;其中,无基材双面胶包括无基材胶层2和自带原纸3,贴合时,辅助离型膜1与无基材胶层2贴合。(1) Tape lamination: attach the
(2)料带冲切:利用设有刀板的模切机,将料带从辅助离型膜1的方向向下冲切;其中,刀板上固设有多对用于模切的刀具4,如图3,每对刀具4的间距与窄条模切件的宽度一致。刀具4的冲切层次从上到下依次包括辅助离型膜1和无基材胶层2,如图2。如图5,刀具4包括模切时靠近辅助离型膜废料11的内锋42和远离辅助离型膜废料11的外锋41,内锋42与外锋41的夹角为30°。内锋42与刀板的夹角为90°。(2) Strip punching: using a die-cutting machine equipped with a knife plate, the strip is punched downward from the direction of the
(3)排废过程:将冲切完成后的料带进行排出废料,得到窄条模切件。其中,废料包括冲切后形成的无基材胶边框废料22以及包含辅助离型膜废料11的整张辅助离型膜1。冲切后,辅助离型膜1被冲切形成辅助离型膜废料11,而无基材胶层2被冲切分成无基材胶成品21及其两侧的无基材胶边框废料22,辅助离型膜废料11位于无基材胶成品21正上方。(3) Waste discharge process: discharge the waste from the punched strip to obtain narrow die-cut pieces. Wherein, the waste materials include the base material glue-
本实施例中,内锋42与刀板的夹角为90°,可以在模切时使辅助离型膜不再受到挤压,使胶带能保留在自带离型纸上,使得剥离不良率不足4%。In this embodiment, the included angle between the
对比例1Comparative example 1
与实施例1的不同之处在于,如图4,内锋42与刀板的夹角为75°,模切时使辅助离型膜受到挤压,使胶带难以保留在自带离型纸上,使得剥离不良率高达40%。The difference from Example 1 is that, as shown in Figure 4, the angle between the
以上所述,仅是本发明的较佳实施例而已,并非是对本发明作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例。但是凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本发明技术方案的保护范围。The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention to other forms. Any skilled person who is familiar with this profession may use the technical content disclosed above to change or modify the equivalent of equivalent changes. Example. However, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still belong to the protection scope of the technical solution of the present invention.
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Address after: 201108 the 1 story 1F101 room 2, 2059 metropolitan Road, Minhang District, Shanghai. Patentee after: Shanghai Haobai Zhizao Precision Electronics Co.,Ltd. Address before: 201108 the 1 story 1F101 room 2, 2059 metropolitan Road, Minhang District, Shanghai. Patentee before: HOPINES ELECTRONIC TECHNOLOGY (SHANGHAI) Co.,Ltd. |
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Denomination of invention: A narrow strip die-cutting component and its manufacturing method to prevent poor peeling Granted publication date: 20230217 Pledgee: China Co. truction Bank Corp Shanghai Minhang branch Pledgor: Shanghai Haobai Zhizao Precision Electronics Co.,Ltd. Registration number: Y2024310001310 |
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