Device for machining floors of basketball hall and manufacturing process
Technical Field
The invention relates to the technical field of floor processing, in particular to a device for processing a basketball hall floor and a manufacturing process.
Background
Basketball is the core game item of the Olympic games, is a physical antagonism sports with hands as the center, basketball stands are venues for basketball games, the floors of the basketball stands comprise soil, cement, asphalt, wood and the like, and the wood floors are economical, so the basketball stands are used in universities and basic units more frequently.
Wooden floor adds man-hour and need polish, and a large amount of saw-dust dusts that the device is being polished the in-process and produce to wooden floor raw materials for current processing can cause the influence to staff's healthy. Therefore, we improve the above and provide a device for processing the floor of basketball hall and the manufacturing process.
Disclosure of Invention
In order to solve the technical problems, the invention provides the following technical scheme:
the invention relates to a device for processing floors of basketball halls, which comprises a supporting plate and a dust removal box positioned on the back of the supporting plate, wherein the dust removal box and the box body are hinged with a box door through hinges, the bottom of the supporting plate is fixedly provided with the box body, the back of the supporting plate is provided with an adjusting mechanism, the adjusting mechanism consists of a supporting seat, a stepping motor, a screw rod, a transmission block, a supporting rod, a supporting frame, a first threaded rod, a connecting block and a vertical rod, and the number of the supporting seats is two;
the front surface of the connecting block is provided with a processing mechanism, the processing mechanism consists of a protective cover, a driving motor and a polishing roller, a dust suction mechanism is arranged between the protective cover and the dust removal box, the dust suction mechanism consists of an exhaust fan, a dust suction pipe, a telescopic hose, a supporting cover, supporting blocks, a supporting frame, a rubber gasket, a dust filter bag and an air outlet, the number of the supporting blocks is two,
be provided with clamping mechanism in the backup pad, be provided with complementary unit between backup pad and the box, clamping mechanism comprises spout, second threaded rod, slider and clamp splice, the quantity of slider and clamp splice is two, complementary unit comprises pole setting, roof, bottom plate and electric telescopic handle, the quantity of pole setting is two, the second threaded rod divide into two parts and two parts threaded soon to opposite, electric telescopic handle fixed mounting is in the bottom of box inner chamber, the middle part fixed connection of electric telescopic handle's piston rod and the bottom of bottom plate, two fixed mounting is in the both sides at bottom plate top respectively in the pole setting, two the top of pole setting all runs through the backup pad and extends to the top of backup pad and with roof fixed connection.
As a preferred technical scheme of the present invention, the two support seats are respectively and fixedly mounted on two sides of the back surface of the support plate, two ends of the support rod are respectively and fixedly connected to the two support seats, the stepping motor is mounted on one of the support seats, an output shaft of the stepping motor penetrates through the support seat and is fixedly connected to one end of the lead screw, and the other end of the lead screw is connected to the other support seat through a bearing.
As a preferable technical scheme of the invention, the inner wall of the transmission block is in threaded connection with the outer surface of the screw rod, and the inner wall of the transmission block is in sliding connection with the outer surface of the support rod through a linear bearing.
As a preferred technical scheme of the invention, the support frame is fixedly installed at the top of the transmission block, the bottom end of the first threaded rod is connected with the top of the transmission block through a bearing, the top end of the first threaded rod penetrates through the support frame and extends to the outside of the top end of the support frame, and is fixedly connected with a hand wheel, and the outer surface of the first threaded rod is connected with the top wall of the support frame through a bearing.
As a preferable technical scheme, the connecting block is in threaded connection with the outer surface of the first threaded rod, the bottom end of the vertical rod is connected with the top of the transmission block, the top end of the vertical rod is connected with the support frame, the outer surface of the vertical rod is in penetrating connection with the inner wall of the connecting block, and two sides of the connecting block are in sliding connection with the inner wall of the support frame.
As a preferable technical scheme of the invention, the protective cover is fixedly arranged on the front surface of the connecting block, the driving motor is arranged on one surface of the protective cover far away from the connecting block, an output shaft of the driving motor extends into the protective cover and is connected with one end of the polishing roller, and the other end of the polishing roller is connected with the inner wall of the protective cover close to one side of the connecting block through a bearing.
According to a preferable technical scheme of the invention, the exhaust fan is fixedly arranged on one side of the protective cover, an air inlet of the exhaust fan is connected with the dust collection pipe, the dust collection pipe is fixedly communicated with one side of the protective cover, an air outlet of the exhaust fan is connected with the flexible hose, and one end of the flexible hose, which is far away from the exhaust fan, penetrates through the dust removal box, extends into the dust removal box and is fixedly communicated with the support cover.
As a preferred technical scheme of the present invention, the two support blocks are respectively and fixedly installed at two sides of the dust removal box and located below the support cover, the support frame is placed between the tops of the two support blocks, the rubber gasket is fixedly installed at the top of the support frame and is in contact with the bottom of the support cover, the dust filter bag is fixedly installed at the bottom of the dust filter bag, and the air outlet is opened at one side of the dust removal box far away from the support plate.
As a preferable technical scheme of the invention, the sliding groove is formed in the middle of the supporting plate, one end of the second threaded rod is connected with the inner wall of one side of the sliding groove through a shaft, the other end of the second threaded rod penetrates through the inner wall of the other side of the sliding groove and extends to the outside of the supporting plate, the handle is fixedly connected with the second threaded rod, the two sliding blocks are in threaded connection with the outer surface of the second threaded rod, the side surfaces of the sliding blocks are in sliding connection with the sliding groove, and the two clamping blocks are fixedly arranged at the tops of the two sliding blocks respectively.
As a preferable technical scheme of the invention, the method comprises the following steps:
A. adjusting the height of the top plate, namely starting an electric telescopic rod, driving a bottom plate to ascend or descend through the electric telescopic rod, driving the top plate to ascend or descend through a vertical rod by the bottom plate, and adjusting the height of the top plate according to the actual condition of the thickness of the wood floor raw material to be processed;
B. fixing the raw materials of the wooden floor, namely placing the raw materials of the wooden floor to be processed on the top of a top plate, then rotating a second threaded rod, driving two sliding blocks to mutually approach through the second threaded rod, driving two clamping blocks to mutually approach through the two sliding blocks and clamping the raw materials of the wooden floor, thereby finishing the fixing of the raw materials of the wooden floor;
C. adjusting the position of the polishing roller, namely rotating a first threaded rod, driving a connecting block to descend through the rotation of the first threaded rod, driving a protective cover and the polishing roller to descend through the connecting block, and enabling the bottom of the polishing roller to be in contact with the top of the wood floor raw material, so that the adjustment of the position of the polishing roller is completed;
D. the method comprises the following steps of processing the wooden floor, driving a grinding roller to rotate through a driving motor, grinding the wooden floor raw material through the rotation of the grinding roller, driving a lead screw to rotate through a stepping motor, driving a transmission block to move through the rotation of the lead screw, driving a support frame and the grinding roller to move through the transmission block, and grinding different positions on the wooden floor raw material;
E. the dust removal device comprises a dust filter bag, an exhaust fan, a dust suction pipe, a support cover, a dust filter bag, a dust suction pipe;
F. the clearance of straining the dirt bag at first opens the dirt bag that strains on the dust removal case, then draws the carriage to the outside and takes out carriage and dirt bag from the dust removal incasement, then pours the saw-dust in the dirt bag, puts back the carriage between two supporting shoes again, and it can to close the chamber door at last.
The invention has the beneficial effects that:
1. according to the device for machining the floors of the basketball hall and the manufacturing process, in the grinding process of the grinding roller on the wood floor raw materials, the exhaust fan sucks sawdust dust generated in the grinding process into the dust filtering bag through the dust suction pipe and the protective cover, the sawdust dust is filtered through the dust filtering bag, and the sawdust dust stays in the dust filtering bag, so that the sawdust dust generated in the grinding process is adsorbed, and the influence of the sawdust dust on the health of workers is reduced;
2. according to the device for processing the floors of the basketball hall and the manufacturing process, the supporting frame is pulled outwards to take the supporting frame and the dust filtering bag out of the dust removing box, then the sawdust dust in the dust filtering bag is poured out, and the supporting frame is placed between the two supporting blocks, so that workers can clean the sawdust dust in the dust filtering bag conveniently;
3. according to the device for machining the floors of the basketball hall and the manufacturing process, the situation that sawdust dust splashes during grinding and machining of the grinding roller can be reduced by arranging the protective cover, the influence of the sawdust dust on the health of workers is further reduced, and the protective cover can protect the top of the grinding roller, so that the safety of the grinding roller in the using process can be improved;
4. according to the device for processing the floors of the basketball hall and the manufacturing process, the two clamping blocks can be driven to mutually approach and clamp and fix the raw materials of the wooden floors through the mutual matching of the second threaded rod and the two sliding blocks, so that the stability in the processing process of the wooden floors is improved, and the processing quality of the wooden floors can be improved;
5. this kind of device and preparation flow are used in processing of basketball court's floor promotes bottom plate, pole setting and roof through electric telescopic handle and reciprocates, can be according to the position on wooden floor of thickness adjustment of wooden floor raw materials for the top of wooden floor raw materials can be higher than the clamp splice, can avoid the clamp splice influence to polish the condition of roller top processing to wooden floor raw materials.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural view of a device for processing a basketball court floor and a manufacturing process according to the present invention;
FIG. 2 is a schematic cross-sectional view of a dust box of the device for processing the floor of the basketball hall and the manufacturing process thereof;
FIG. 3 is a schematic structural diagram of a connecting block of a device for processing a basketball court floor and a manufacturing process according to the present invention;
FIG. 4 is a schematic structural view of a protective cover of a basketball court floor processing apparatus and a manufacturing process of the present invention;
FIG. 5 is a schematic structural diagram of a support plate of a basketball court floor processing apparatus and a manufacturing process of the present invention;
fig. 6 is a schematic structural diagram of an auxiliary mechanism for a basketball court floor processing device and a manufacturing process according to the present invention.
In the figure: 1. a support plate; 2. a box body; 3. a supporting seat; 4. a stepping motor; 5. a screw rod; 6. a transmission block; 7. a support bar; 8. a support frame; 9. a first threaded rod; 10. connecting blocks; 11. a vertical rod; 12. a protective cover; 13. a drive motor; 14. grinding a roller; 15. an exhaust fan; 16. a dust collection pipe; 17. a flexible hose; 18. a dust removal box; 19. a support housing; 20. a support block; 21. a support frame; 22. a rubber gasket; 23. a dust filter bag; 24. an air outlet; 25. a chute; 26. a second threaded rod; 27. a slider; 28. a clamping block; 29. erecting a rod; 30. a top plate; 31. a base plate; 32. an electric telescopic rod; 33. and (4) a box door.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Example (b): as shown in fig. 1-6, the device for processing the floors of basketball halls comprises a supporting plate 1 and a dust removal box 18 positioned on the back of the supporting plate 1, wherein the dust removal box 18 and the box body 2 are both hinged with a box door 33 through hinges, the box body 2 is fixedly installed at the bottom of the supporting plate 1, an adjusting mechanism is arranged on the back of the supporting plate 1, the adjusting mechanism consists of a supporting seat 3, a stepping motor 4, a screw rod 5, a transmission block 6, a supporting rod 7, a supporting frame 8, a first threaded rod 9, a connecting block 10 and a vertical rod 11, and the number of the supporting seats 3 is two;
the front surface of the connecting block 10 is provided with a processing mechanism, the processing mechanism consists of a protective cover 12, a driving motor 13 and a grinding roller 14, a dust suction mechanism is arranged between the protective cover 12 and a dust removal box 18, the dust suction mechanism consists of an exhaust fan 15, a dust suction pipe 16, a flexible hose 17, a supporting cover 19, a supporting block 20, a supporting frame 21, a rubber gasket 22, a dust filtering bag 23 and an air outlet 24, the number of the supporting blocks 20 is two,
be provided with clamping mechanism on the backup pad 1, be provided with complementary unit between backup pad 1 and the box 2, clamping mechanism is by spout 25, second threaded rod 26, slider 27 and clamp splice 28 are constituteed, the quantity of slider 27 and clamp splice 28 is two, complementary unit is by pole setting 29, roof 30, bottom plate 31 and electric telescopic handle 32 are constituteed, the quantity of pole setting 29 is two, second threaded rod 26 divide into two parts and the spiral of two parts screw thread is opposite, electric telescopic handle 32 fixed mounting is in the bottom of box 2 inner chamber, the middle part fixed connection of electric telescopic handle 32's piston rod and bottom plate 31's bottom, two pole setting 29 are the both sides at bottom plate 31 top respectively fixed mounting, backup pad 1 is all run through on the top of two pole setting 29 and extend to backup pad 1's top and with roof 30 fixed connection.
Wherein, two supporting seats 3 are respectively and fixedly arranged at two sides of the back surface of the supporting plate 1, two ends of the supporting rod 7 are respectively and fixedly connected with the two supporting seats 3, the stepping motor 4 is arranged on one supporting seat 3, an output shaft of the stepping motor 4 penetrates through the supporting seat 3 and is fixedly connected with one end of the screw rod 5, the other end of the screw rod 5 is connected with the other supporting seat 3 through a bearing, the stepping motor 4 is externally connected with a controller and a driver, the driver is electrically connected with the controller, the controller is electrically connected with an external power supply, the applicable model of the stepping motor 4 is 110HCY160AL3S type stepping motor, the applicable model of the controller is TPC8-8TD type controller, the applicable model of the driver is 8594 type driver, the screw rod 5 is driven to rotate by the stepping motor 4, the transmission block 6 is driven to move by the rotation of the screw rod 5, the driving block 6 drives the supporting frame 8 and the grinding roller 14 to move and grind different positions on the wood floor raw material.
Wherein, the inner wall of transmission piece 6 and the surface threaded connection of lead screw 5, the inner wall of transmission piece 6 passes through linear bearing and the surface sliding connection of bracing piece 7, can support and restrict transmission piece 6 through setting up bracing piece 7 to can improve transmission piece 6's stability.
Wherein, 8 fixed mounting of support frame are at the top of transmission piece 6, and the bottom of first threaded rod 9 passes through the bearing and links to each other with the top of transmission piece 6, and support frame 8 is passed and extend to 8 top outsides of support frame and fixedly connected with hand wheel on the top of first threaded rod 9, and the surface of first threaded rod 9 passes through the bearing and links to each other with the roof of support frame 8, can drive connecting block 10 through rotating first threaded rod 9 and rise or descend to can adjust the height of grinding roller 14.
Wherein, connecting block 10 threaded connection is at the surface of first threaded rod 9, the bottom of montant 11 links to each other with the top of transmission piece 6, the top of montant 11 links to each other with support frame 8, the surface of montant 11 alternates with the inner wall of connecting block 10 and is connected, the both sides of connecting block 10 and the inner wall sliding connection of support frame 8 can support and restrict connecting block 10 through setting up montant 11, thereby it is more steady when making connecting block 10 rise or descend.
Wherein, protection casing 12 fixed mounting is in the front of connecting block 10, driving motor 13 is installed in protection casing 12 and is kept away from the one side of connecting block 10, driving motor 13's output shaft extends to the inside of protection casing 12 and links to each other with the one end of grinding roller 14, the other end of grinding roller 14 passes through the bearing and links to each other with the inner wall that protection casing 12 is close to connecting block 10 one side, the model that driving motor 13 is applicable is Y100L1-4 type motor, driving motor 13 is external to have control switch, control switch and external power supply electric connection, can reduce the condition that grinding roller 14 polishes and process the saw-dust and splash through setting up protection casing 12, further reduce the influence of saw-dust to staff's health, and protection casing 12 can protect the top of grinding roller 14, thereby can improve the security in the grinding roller 14 use.
Wherein, the exhaust fan 15 is fixedly arranged at one side of the protective cover 12, the air inlet of the exhaust fan 15 is connected with the dust absorption pipe 16, the dust absorption pipe 16 is fixedly communicated with one side of the protective cover 12, the air outlet of the exhaust fan 15 is connected with the flexible hose 17, one end of the flexible hose 17 far away from the exhaust fan 15 penetrates through the dust removal box 18 and extends to the interior of the dust removal box 18 and is fixedly communicated with the supporting cover 19, during the process of grinding the wood floor raw material by the grinding roller 14, the exhaust fan 15 sucks the wood dust generated during the grinding process into the dust filtering bag 23 through the dust suction pipe 16 and the protective cover 12 by the telescopic hose 17 and the supporting cover 19, the wood dust is filtered by the dust filtering bag 23, so that the wood dust stays in the dust filtering bag 23, thereby realize adsorbing the saw-dust that produces in the process of working of polishing, and then reduce the influence of saw-dust to staff's health.
Wherein, two supporting shoes 20 are fixed mounting respectively in the both sides of dust removal case 18 and are located the below of supporting shroud 19, carriage 21 places between the top of two supporting shoes 20, rubber packing ring 22 fixed mounting just with the bottom contact of supporting shroud 19 at the top of carriage 21, filter bag 23 fixed mounting is in the bottom of filtering dirt bag 23, gas outlet 24 is seted up on one side that carriage 18 kept away from backup pad 1, draw carriage 21 to the outside and take out carriage 21 and filtering dirt bag 23 from dust removal case 18, then pour the saw-dust in filtering dirt bag 23, place back carriage 21 between two supporting shoes 20 again, thereby be convenient for the staff to clear up the saw-dust in filtering dirt bag 23, rubber packing ring 22 can improve the leakproofness between supporting shroud 19 and the supporting shoe 21.
Wherein, the sliding groove 25 is arranged in the middle of the supporting plate 1, one end of the second threaded rod 26 is connected with the inner wall of one side of the sliding groove 25 through a shaft, the other end of the second threaded rod 26 penetrates through the inner wall of the other side of the sliding groove 25 and extends to the outside of the supporting plate 1 and is fixedly connected with a handle, two sliding blocks 27 are both in threaded connection with the outer surface of the second threaded rod 26, the side surfaces of the sliding blocks 27 are in sliding connection with the sliding groove 25, two clamping blocks 28 are respectively and fixedly arranged on the top of the two sliding, the two clamping blocks 28 can be driven to mutually approach and clamp and fix the wood floor raw material through the mutual matching of the second threaded rod 26 and the two sliding blocks 27, so that the stability of the wood floor in the processing process is improved, and then can improve the quality of wooden floor processing, the second threaded rod 26 of antiport can make two clamp splice 28 keep away from each other to can take off the wooden floor raw materials that process.
The method comprises the following steps:
A. adjusting the height of the top plate 30, namely starting an electric telescopic rod 32, driving a bottom plate 31 to ascend or descend through the electric telescopic rod 32, driving the top plate 30 to ascend or descend through a vertical rod 29 by the bottom plate 31, and then adjusting the height of the top plate 30 according to the actual condition of the thickness of the wood floor raw material to be processed;
B. fixing the raw materials of the wooden floor, namely placing the raw materials of the wooden floor to be processed on the top of a top plate 30, then rotating a second threaded rod 26, driving two sliding blocks 27 to be close to each other through the second threaded rod 26, driving two clamping blocks 28 to be close to each other through the two sliding blocks 27 and clamping the raw materials of the wooden floor, thereby completing the fixing of the raw materials of the wooden floor;
C. adjusting the position of the polishing roller 14, rotating the first threaded rod 9, driving the connecting block 10 to descend through the rotation of the first threaded rod 9, driving the protective cover 12 and the polishing roller 14 to descend through the connecting block 10, and enabling the bottom of the polishing roller 14 to be in contact with the top of the wooden floor raw material, so that the adjustment of the position of the polishing roller 14 is completed;
D. the method comprises the steps of processing the wooden floor, driving a grinding roller 14 to rotate through a driving motor 13, grinding the raw material of the wooden floor through the rotation of the grinding roller 14, driving a screw rod 5 to rotate through a stepping motor 4, driving a transmission block 6 to move through the rotation of the screw rod 5, driving a support frame 8 and the grinding roller 14 to move through the transmission block 6, and grinding different positions on the raw material of the wooden floor;
E. dust removal, the exhaust fan 15 sucks the sawdust dust generated in the grinding process into the dust filter bag 23 through the dust suction pipe 16 and the protective cover 12 by the telescopic hose 17 and the supporting cover 19, and the sawdust dust is filtered by the dust filter bag 23 and stays in the dust filter bag 23, so that the sawdust dust generated in the grinding process is adsorbed;
F. the dust filtering bag 23 is cleaned by firstly opening the dust filtering bag 23 on the dust removing box 18, then pulling the supporting frame 21 outwards to take the supporting frame 21 and the dust filtering bag 23 out of the dust removing box 18, then pouring out the wood dust in the dust filtering bag 23, then placing the supporting frame 21 between the two supporting blocks 20, and finally closing the box door 33.
When the device works, firstly, the electric telescopic rod 32 is started, the electric telescopic rod 32 drives the bottom plate 31 to ascend or descend, the bottom plate 31 drives the top plate 30 to ascend or descend through the upright post 29, then the height of the top plate 30 is adjusted according to the actual condition of the thickness of the wood floor raw material to be processed, the raw material to be processed is placed on the top of the top plate 30, then the second threaded rod 26 is rotated, the two sliding blocks 27 are driven to mutually approach through the second threaded rod 26, the two clamping blocks 28 are driven to mutually approach through the two sliding blocks 27 and clamp the wood floor raw material, so that the fixation of the wood floor raw material is completed, then the first threaded rod 9 is rotated, the connecting block 10 is driven to descend through the rotation of the first threaded rod 9, the protective cover 12 and the grinding roller 14 are driven to descend through the connecting block 10, and the bottom of the grinding roller 14 is contacted with the, then the driving motor 13 is started, the driving motor 13 drives the grinding roller 14 to rotate, the grinding roller 14 rotates to polish the wood floor raw material, the stepping motor 4 drives the screw rod 5 to rotate, the screw rod 5 rotates to drive the transmission block 6 to move, the transmission block 6 drives the support frame 8 and the grinding roller 14 to move and polish different positions on the wood floor raw material, the exhaust fan 15 sucks the wood dust generated in the polishing process into the dust filter bag 23 through the dust suction pipe 16 and the protection cover 12 by the telescopic hose 17 and the support cover 19, the dust filter bag 23 filters the wood dust, the wood dust is stopped in the dust filter bag 23, the adsorption of the wood dust generated in the polishing process is realized, when the wood dust in the dust filter bag 23 needs to be cleaned, the dust filter bag 23 on the dust removal box 18 is opened, then the supporting frame 21 is pulled outwards to take the supporting frame 21 and the dust filtering bag 23 out of the dust removing box 18, then the wood dust in the dust filtering bag 23 is poured out, the supporting frame 21 is placed back between the two supporting blocks 20, and finally the box door 33 is closed.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.