Mixing and homogenizing device for asphalt sludge
Technical Field
The invention relates to the technical field of mixing and homogenizing, in particular to an asphalt sludge mixing and homogenizing device.
Background
The asphalt is a black brown complex mixture composed of hydrocarbons with different molecular weights and nonmetal derivatives thereof, is in a liquid state, is a waterproof, moistureproof and anticorrosive organic cementing material, generates turbid and smelly sewage in the asphalt production process, contains a large amount of SS and COD, generates a large amount of sludge, and is accumulated to a certain amount and needs to be treated.
When sludge is treated, sludge needs to be transported to a centralized treatment site, the sludge needs to be pretreated firstly, namely, sludge mixed materials with different types and different water contents are mixed and homogenized, large sludge is dispersed to sludge particles with certain particle size requirements, then, subsequent treatment is carried out according to sludge components, the existing sludge site transmission is basically born by conveying machinery such as belts, hinges or chain buckets, only closed/semi-closed transmission of the sludge is realized, different sludge cannot be homogenized and crushed, the sewage mixed homogenization effect is low, and therefore, the sludge pretreatment efficiency is reduced.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides an asphalt sludge mixing and homogenizing device.
In order to achieve the purpose, the invention adopts the following technical scheme:
an asphalt sludge mixing and homogenizing device comprises a base, wherein a connecting plate is fixedly connected to the outer wall of the base, a shell is connected to one end, away from the outer wall of the base, of the connecting plate, the bottom wall of the shell is arranged to be an inclined plane, a sewage port is connected to the outer wall of the shell, a valve is connected to the outer wall of the sewage port, a sludge conveying pipe is connected to the top of the shell, uniformly distributed water outlets are formed in the bottom wall of the sludge conveying pipe, a first rotating shaft is rotatably connected to the inner wall of the sludge conveying pipe, a spiral conveying blade is connected to the outer wall of the first rotating shaft, a cavity is formed in the outer wall of the base in a chiseled mode, a motor is connected to the inner wall of the cavity, the output end of the motor is fixedly connected with the first rotating shaft, a discharge port is formed in the outer wall of the bottom of the sludge conveying pipe in a chiseled mode, a discharge pipe is connected to the inner wall of the discharge port, a conical port is connected to one end, away from the sludge conveying pipe, and a homogenizing box is connected to the outer wall of the base, the homogenizing tank is arranged at the bottom of the conical opening.
Preferably, discharging pipe inner wall fixedly connected with bracing piece, the bracing piece outer wall is connected with cutting blade, one side outer wall that cutting blade was kept away from to the bracing piece is connected with the connecting rod, the one end that the bracing piece was kept away from to the connecting rod is connected with the water conservancy diversion piece, the water conservancy diversion piece sets up to the toper.
Preferably, the inner walls of the two sides of the homogenizing box are both connected with telescopic rods, a grid plate is connected between the telescopic rods, the grid plate is arranged below the flow guide block, the outer wall of each telescopic rod is sleeved with a first elastic element, and the two ends of each first elastic element are connected to the inner wall of the homogenizing box and the outer wall of the grid plate respectively.
Preferably, the outer wall connection of homogenization case has the fixed plate, fixed plate outer wall connection has the second pivot, second pivot and first pivot outer wall connection have matched with synchronizing wheel, two be connected with the hold-in range between the synchronizing wheel, second pivot outer wall connection has the cam, net board outer wall connection has the baffle, just the cam offsets with the baffle activity.
Preferably, both sides of the bottom wall of the grid plate are connected with support plates, guide rods are connected between the inner walls of the two sides of the homogenizing box, and the support plates are connected to the outer walls of the guide rods in a sliding mode.
Preferably, the outer wall of the base is connected with a fixed block, a rotating shaft is connected in the fixed block in a rotating mode, the top of the rotating shaft is connected with a driven bevel gear, and the outer wall of the first rotating shaft is connected with a driving bevel gear meshed with the driven bevel gear.
Preferably, the bottom of axis of rotation is connected with first connecting rod, the one end that the axis of rotation was kept away from to first connecting rod is connected with the second connecting rod, the one end that first connecting rod was kept away from to the second connecting rod is rotated through first round pin axle and is connected with the third connecting rod, the one end that the second connecting rod was kept away from to the third connecting rod passes the homogenization case and is connected with the movable plate, movable plate sliding connection is in the homogenization incasement, the through-hole has been dug to the movable plate outer wall, the through-hole inner wall rotates through second round pin axle and is connected with the carriage release lever.
Preferably, the outer walls of the two sides of the moving plate are both connected with sliding blocks, and sliding grooves matched with the sliding blocks are formed in the inner wall of the homogenizing box in a chiseling mode.
Preferably, the top of the movable rod is connected with a movable plate, and two ends of the movable plate are abutted to the two support plates.
Preferably, the outer walls of the two sides of the movable plate are provided with concave holes, and the concave holes are movably connected with balls.
Compared with the prior art, the invention provides an asphalt sludge mixing and homogenizing device, which has the following beneficial effects:
1. this mixed homogenization device of bituminous sludge dewaters through defeated mud pipe in to the mud transportation process, and it leads to being difficult to with batching, additive homogeneous mixing to contain a large amount of moisture in avoiding mud, hinders abundant reaction, processing, utilization, makes different mud and sludge treatment auxiliary agent misce bene in the homogenization incasement, has saved the process of follow-up sludge pretreatment, has reduced sludge pretreatment cost, has improved sludge pretreatment efficiency.
2. This bituminous sludge mixes homogenization device through set up cutting blade in the discharging pipe, can make cutting blade carry out the breakage to mud, and the mud granule after the breakage falls on the net board along conical water conservancy diversion piece, and the net board rocks about the impetus of cam afterwards, makes the even homogenization incasement that falls into of mud, improves mud mixing efficiency.
3. This mixed homogenization device of asphalt sludge, when the output through the motor drives first pivot pivoted, the drive bevel gear in the first pivot outside and the driven bevel gear intermeshing in the axis of rotation outside, make driven bevel gear drive the axis of rotation and rotate, the axis of rotation drives first connecting rod and rotates, make first connecting rod use the axis of rotation to rotate as the centre of a circle, first connecting rod drives the rotation of second connecting rod, the second connecting rod drives third connecting rod at homogenization incasement round trip movement, and then make the removal pole that the third connecting rod drove on the movable plate stir the mud that falls into the homogenization incasement making a round trip, improve the homogeneity that different mud and sludge treatment auxiliary agent mix.
4. This mixed homogenization device of asphalt sludge, at the in-process that the grid rocked about, the extension board of grid both sides drives the fly leaf and rocks about in step, and then makes the fly leaf drive the carriage release lever and use second round pin axle as the centre of a circle to swing, makes every carriage release lever stir the mud of space department between two liang of carriage release levers and mixes, improves the homogeneity that mixes mud.
5. According to the asphalt sludge mixing and homogenizing device, the balls are arranged on the two sides of the movable plate, so that the balls are in rolling friction with the support plate in the process of moving along with the movable plate, the abrasion degree of the movable plate and the support plate is reduced, and the service life of the support plate and the movable plate is prolonged.
Drawings
FIG. 1 is a first schematic structural diagram of the present invention;
FIG. 2 is a second schematic structural view of the present invention;
FIG. 3 is a schematic cross-sectional view of the present invention;
FIG. 4 is a schematic structural diagram of portion A of FIG. 3 according to the present invention;
FIG. 5 is a schematic structural diagram of a portion B of FIG. 3 according to the present invention;
FIG. 6 is a schematic cross-sectional view of a homogenization box of the invention;
fig. 7 is a schematic structural view of the moving plate of the present invention.
In the figure: 1. a base; 101. a connecting plate; 102. a fixed block; 2. a housing; 201. a sewage port; 3. a mud conveying pipe; 301. a first rotating shaft; 3011. a screw conveying blade; 3012. a drive bevel gear; 302. a water outlet; 4. a motor; 5. a discharge pipe; 501. a tapered mouth; 502. a support bar; 5021. a cutting blade; 5022. a connecting rod; 503. a flow guide block; 6. a homogenizing box; 601. a telescopic rod; 6011. a first elastic element; 602. a grid plate; 6021. a baffle plate; 603. a fixing plate; 6031. a second rotating shaft; 6032. a cam; 7. a synchronizing wheel; 701. a synchronous belt; 8. a support plate; 801. a guide bar; 9. a rotating shaft; 901. a driven bevel gear; 10. a first link; 11. a second link; 12. a third link; 13. moving the plate; 131. a through hole; 132. a travel bar; 133. a slider; 14. a chute; 15. a movable plate; 151. and a ball.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention; it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by those skilled in the art without any inventive work are within the scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "sleeved/connected," "connected," and the like are to be construed broadly, e.g., "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; the two components can be directly connected or indirectly connected through an intermediate medium, and the two components can be communicated with each other; the specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1:
referring to fig. 1-3, an asphalt sludge mixing and homogenizing device comprises a base 1, a connecting plate 101 is fixedly connected to the outer wall of the base 1, a shell 2 is connected to one end of the connecting plate 101 away from the outer wall of the base 1, the bottom wall of the shell 2 is arranged as an inclined plane, a sewage port 201 is connected to the outer wall of the shell 2, a valve is connected to the outer wall of the sewage port 201, a sludge conveying pipe 3 is connected to the top of the shell 2, uniformly distributed water outlets 302 are arranged on the bottom wall of the sludge conveying pipe 3, a first rotating shaft 301 is rotatably connected to the inner wall of the sludge conveying pipe 3, a spiral conveying blade 3011 is connected to the outer wall of the first rotating shaft 301, a cavity is formed in the outer wall of the base 1, a motor 4 is connected to the inner wall of the cavity, the output end of the motor 4 is fixedly connected to the first rotating shaft 301, a discharge outlet is formed in the outer wall of the bottom of the sludge conveying pipe 3, a discharge outlet 5 is connected to a taper port 501, the outer wall of the base 1 is connected with a homogenizing box 6, and the homogenizing box 6 is arranged at the bottom of the conical opening 501.
The device is when using, pour mud into through mud pipe 3's opening part, control motor 4 operation, motor 4's output drives first pivot 301 and rotates, first pivot 301 drives screw conveyor blade 3011 and carries mud, the in-process of carrying can carry out preliminary breakage, and in-process to mud transport, sewage in the mud passes through delivery port 302 and gets into inside 2 casing, get rid of the moisture that contains in the mud, it leads to being difficult to with the batching to contain a large amount of moisture in the mud, the additive homogeneous mixing hinders abundant reaction, the processing, utilize, make different mud and sludge treatment auxiliary agent misce bene in homogenization case 6 afterwards, the process of follow-up sludge pretreatment has been saved, the sludge pretreatment cost is reduced, the sludge pretreatment efficiency is improved.
Example 2:
referring to fig. 3, 4 and 6, an asphalt sludge mixing and homogenizing device is substantially the same as that of embodiment 1, further, the inner walls of both sides of the homogenizing tank 6 are connected with telescopic rods 601, a grid plate 602 is connected between the two telescopic rods 601, the grid plate 602 is disposed below the flow guide block 503, the outer wall of the telescopic rod 601 is sleeved with a first elastic element 6011, and both ends of the first elastic element 6011 are respectively connected to the inner wall of the homogenizing tank 6 and the outer wall of the grid plate 602.
The outer wall of the homogenizing box 6 is connected with a fixing plate 603, the outer wall of the fixing plate 603 is connected with a second rotating shaft 6031, the outer walls of the second rotating shaft 6031 and the first rotating shaft 301 are connected with synchronizing wheels 7 matched with each other, a synchronous belt 701 is connected between the two synchronizing wheels 7, the outer wall of the second rotating shaft 6031 is connected with a cam 6032, the outer wall of the grid plate 602 is connected with a baffle 6021, and the cam 6032 is movably abutted to the baffle 6021.
Both sides of the bottom wall of the grid plate 602 are connected with support plates 8, guide rods 801 are connected between the inner walls of both sides of the homogenizing box 6, and the support plates 8 are slidably connected with the outer walls of the guide rods 801.
First pivot 301 is in the pivoted, under the effect of synchronizing wheel 7 and hold-in range 701, second pivot 6031 rotates along with first pivot 301 synchronous revolution, make second pivot 6031 rotate on fixed plate 603, second pivot 6031 drives cam 6032 extrusion baffle 6021 when rotating, make baffle 6021 drive grid plate 602 left and right reciprocating motion, and then to evenly unrestrained at the mud on grid plate 602 from discharging pipe 5, make its even flow drop inside homogenization case 6, improve mud mixing effect.
Example 3:
referring to fig. 1 to 7, a mixing and homogenizing device for asphalt sludge is substantially the same as that of embodiment 2, further, a fixed block 102 is connected to an outer wall of a base 1, a rotating shaft 9 is rotatably connected to the fixed block 102, a driven bevel gear 901 is connected to a top of the rotating shaft 9, and a driving bevel gear 3012 engaged with the driven bevel gear 901 is connected to an outer wall of a first rotating shaft 301.
The bottom of axis of rotation 9 is connected with first connecting rod 10, the one end that axis of rotation 9 was kept away from to first connecting rod 10 is connected with second connecting rod 11, the one end that first connecting rod 10 was kept away from to second connecting rod 11 is rotated through first round pin axle and is connected with third connecting rod 12, the one end that second connecting rod 11 was kept away from to third connecting rod 12 passes homogenization case 6 and is connected with movable plate 13, movable plate 13 sliding connection is in homogenization case 6, the chisel has through-hole 131 in the 13 outer walls of movable plate, the through-hole 131 inner wall rotates through the second round pin axle and is connected with carriage release lever 132.
The outer walls of the two sides of the moving plate 13 are both connected with a slide block 133, and the inner wall of the homogenizing box 6 is provided with a sliding groove 14 matched with the slide block 133.
The movable plate 15 is connected to the top of the movable rod 132, and two ends of the movable plate 15 are abutted against the two support plates 8.
While the output end of the motor 4 drives the first rotating shaft 301 to rotate, the driving bevel gear 3012 outside the first rotating shaft 301 is engaged with the driven bevel gear 901 outside the rotating shaft 9, so that the driven bevel gear 901 drives the rotating shaft 9 to rotate, the rotating shaft 9 drives the first connecting rod 10 to rotate, the first connecting rod 10 rotates around the rotating shaft 9, the first connecting rod 10 drives the second connecting rod 11 to rotate, the second connecting rod 11 drives the third connecting rod 12 to move back and forth in the homogenizing box 6, and further the third connecting rod 12 drives the moving plate 13 to move back and forth, so that the moving rod 132 on the moving plate 13 stirs the sludge falling into the homogenizing box 6 back and forth, the mixing uniformity of different sludge and sludge treatment aids is improved, and while the moving plate 13 drives the moving plate 15 to move back and forth, the support plates 8 on both sides of the grid plate 602 drive the moving plate 15 to synchronously swing left and right, and further the moving rod 132 is driven by the moving plate 15 to swing around the second pin shaft, the sludge in the gaps between every two movable rods 132 is stirred and mixed by each movable rod 132, so that the uniformity of sludge mixing is improved.
Example 4:
referring to fig. 3, 4 and 7, an asphalt sludge mixing and homogenizing device is substantially the same as that in example 2, further, a supporting rod 502 is fixedly connected to an inner wall of the discharging pipe 5, a cutting blade 5021 is connected to an outer wall of the supporting rod 502, a connecting rod 5022 is connected to an outer wall of the supporting rod 502 far away from the cutting blade 5021, a flow guide block 503 is connected to one end of the connecting rod 5022 far away from the supporting rod 502, and the flow guide block 503 is arranged in a conical shape; by arranging the cutting blade 5021 in the discharging pipe 5, the cutting blade 5021 can crush the sludge, and the crushed sludge particles fall on the grid plate 602 along the tapered diversion block 503.
Concave holes are drilled on the outer walls of the two sides of the movable plate 15, and balls 151 are movably connected in the concave holes; the balls 151 are in rolling friction with the support plate 8 in the process of moving along with the moving plate 13, so that the abrasion degree of the moving plate 15 and the support plate 8 is reduced, and the service life of the support plate 8 and the moving plate 15 is prolonged.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered as the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.