CN112752077A - Intelligent monitoring system for concrete transportation process - Google Patents
Intelligent monitoring system for concrete transportation process Download PDFInfo
- Publication number
- CN112752077A CN112752077A CN202110035721.6A CN202110035721A CN112752077A CN 112752077 A CN112752077 A CN 112752077A CN 202110035721 A CN202110035721 A CN 202110035721A CN 112752077 A CN112752077 A CN 112752077A
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- module
- concrete
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- station processing
- transportation process
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- 238000000034 method Methods 0.000 title claims abstract description 20
- 230000008569 process Effects 0.000 title claims abstract description 20
- 238000012544 monitoring process Methods 0.000 title claims abstract description 17
- 230000009471 action Effects 0.000 claims abstract description 16
- 238000004140 cleaning Methods 0.000 claims abstract description 12
- 230000001502 supplementing effect Effects 0.000 claims abstract description 11
- 238000003860 storage Methods 0.000 claims description 3
- 230000006698 induction Effects 0.000 claims description 2
- 230000001105 regulatory effect Effects 0.000 abstract description 2
- 239000000203 mixture Substances 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003908 quality control method Methods 0.000 description 2
- 238000005204 segregation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N7/00—Television systems
- H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/16—Rigid blades, e.g. scrapers; Flexible blades, e.g. wipers
- B08B1/165—Scrapers
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B23/00—Alarms responsive to unspecified undesired or abnormal conditions
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B5/00—Visible signalling systems, e.g. personal calling systems, remote indication of seats occupied
- G08B5/22—Visible signalling systems, e.g. personal calling systems, remote indication of seats occupied using electric transmission; using electromagnetic transmission
- G08B5/36—Visible signalling systems, e.g. personal calling systems, remote indication of seats occupied using electric transmission; using electromagnetic transmission using visible light sources
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N23/00—Cameras or camera modules comprising electronic image sensors; Control thereof
- H04N23/50—Constructional details
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N23/00—Cameras or camera modules comprising electronic image sensors; Control thereof
- H04N23/70—Circuitry for compensating brightness variation in the scene
- H04N23/74—Circuitry for compensating brightness variation in the scene by influencing the scene brightness using illuminating means
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N5/00—Details of television systems
- H04N5/76—Television signal recording
- H04N5/78—Television signal recording using magnetic recording
- H04N5/781—Television signal recording using magnetic recording on disks or drums
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- Engineering & Computer Science (AREA)
- Multimedia (AREA)
- Signal Processing (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Business, Economics & Management (AREA)
- Emergency Management (AREA)
- Electromagnetism (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The invention belongs to the technical field of concrete transportation, and particularly relates to an intelligent monitoring system for a concrete transportation process, which comprises a concrete data acquisition module, an edge operation processor, a base station processing module, an alarm module, an action module and a terminal, wherein the base station processing module comprises a remote signal transmitting device, the concrete data acquisition module comprises a camera device, a temperature sensor, a light sensor and an infrared sensing head, the action module comprises a dropping device, a light supplementing lamp, a cleaning device and a wiper device, the alarm module comprises a remote alarm video device, the camera device and the temperature sensor are respectively connected with the edge operation processor, the edge operation processor is connected with the base station processing module, the base station processing module is respectively connected with the action module, the alarm module, the terminal and the concrete data acquisition module through the remote signal transmitting module, the alarm module is connected with the terminal. The system solves the problems that the state cannot be monitored and the slump cannot be regulated and controlled during the concrete transportation at present, and can be widely applied to various concrete transportation stations.
Description
Technical Field
The invention belongs to the technical field of concrete transportation, and particularly relates to an intelligent monitoring system for a concrete transportation process.
Background
Concrete transportation refers to the process of transporting concrete from a mixing station to a pouring point. In order to ensure the construction quality of concrete, the basic requirements for the transportation of concrete mixtures are as follows: the concrete does not produce segregation phenomenon and leak slurry, ensures the specified slump during pouring, and has sufficient time for pouring and tamping before the initial setting of the concrete. The homogeneous concrete mixture is an elastoplastic body between solid and liquid, and the aggregate therein can be uniformly distributed in the concrete mixture and positioned at a fixed position due to the balance state of the internal friction, cohesion and gravity acting on the aggregate. In the transportation process, due to the action of the power of bumping, vibration and the like of a transportation tool, the cohesive force and the internal friction resistance are obviously weakened, so that the aggregate is out of a balanced state and sinks downwards under the action of self weight, the larger the mass is, the stronger the tendency of sinking downwards is, and due to the fact that the mass of the coarse aggregate, the fine aggregate and the mass of cement paste are different, the aggregate and the cement paste are respectively gathered at a certain depth to form a layered segregation phenomenon, which is harmful to the quality of concrete.
In the concrete production process, the concrete can be guided and monitored in the processes of feeding inspection, production process and outbound inspection, and the concrete can not be monitored and managed in the transportation process, however, along with the increasing development speed of cities, the transportation distance is long, the transportation time of the concrete is long due to complex traffic, the control of the slump retention time of the concrete is difficult due to the uneven quality of raw materials, and a plurality of uncertain factors are brought to the quality control of the concrete.
Therefore, there is a need to improve upon the above problems.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides an intelligent monitoring system for a concrete transportation process, which can solve the problems that the state cannot be monitored and the slump cannot be regulated and controlled during the current concrete transportation.
The technical scheme adopted by the invention is as follows:
an intelligent monitoring system for concrete transportation process comprises a concrete data acquisition module, an edge operation processor, a base station processing module, an alarm module, an action module and a terminal, wherein the base station processing module comprises a remote signal transmitting device, the concrete data acquisition module comprises a camera device, a temperature sensor, a light sensor and an infrared sensing head, the action module comprises a dripping device, a light supplementing lamp, a cleaning device and a wiper device, the alarm module comprises a remote alarm video device, the camera device and the temperature sensor are respectively connected with an edge arithmetic processor which is connected with a base station processing module, the base station processing module is respectively connected with the action module, the alarm module, the terminal and the concrete data acquisition module through the remote signal transmitting module, and the alarm module is connected with the terminal.
The base station processing module also comprises a storage device and a base station data acquisition and analysis device.
The camera device is a high-speed and explosion-proof 1080P lightless camera.
The cleaning device comprises a camera wiper and camera lens cleaning equipment.
The light supplementing device comprises a light supplementing lamp.
The alarm module comprises an orange alarm and a red alarm.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, the concrete transport vehicle is provided with the corresponding concrete data acquisition module, so that the state of the concrete is acquired in real time and can be transmitted back to the base station, and the real-time monitoring of the state of the concrete can be realized.
2. The invention connects the base station with the terminal equipment to acquire information and correspondingly control action modules on corresponding transport vehicles, such as lens cleaning, dropping of dropping liquid and the like.
3. The base station of the invention applies the base station processing module to compare the acquired information with the stored information, further analyzes whether the result needs to be dripped or not, and transmits the corresponding information to the terminal.
In conclusion, the intelligent concrete monitoring system is simple in structure, convenient to use and high in economic benefit, can intelligently monitor the condition of concrete in the transportation process, and can early warn at any time to ensure the quality of the concrete.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the system of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, an intelligent monitoring system for a concrete transportation process includes a concrete data acquisition module, an edge operation processor, a base station processing module, an alarm module, an action module and a terminal, wherein the base station processing module includes a remote signal transmitting device, and the concrete data acquisition module includes a camera device, a temperature sensor, a light sensor and an infrared sensor, and can acquire a state image of concrete in a transport vehicle; automatically measuring the temperature of the concrete and the ambient temperature, returning base station data and adjusting the temperature of equipment; controlling a switch of the light supplementing lamp according to a signal of the light sensor; controlling a wiper switch by infrared induction; the edge operation processor is responsible for analyzing and comparing the data acquired by the data acquisition module and converting the data into computer languages for intelligent identification;
the action module comprises a dripping device, a light supplementing lamp, a cleaning device and a wiper device, and can also be provided with a heating device, and is a final actuating mechanism for dripping a water reducing agent to adjust the working performance of concrete, adjust ambient light and clean the camera; the alarm module comprises a remote alarm video device, and if data are found to be abnormal, an alarm instruction is sent out to inform quality control personnel; the camera device and the temperature sensor are respectively connected with the edge operation processor, the edge operation processor is connected with the base station processing module, the base station processing module is respectively connected with the action module, the alarm module, the terminal and the concrete data acquisition module through the remote signal transmitting module, and the alarm module is connected with the terminal.
The base station processing module also comprises a storage device and a base station data acquisition and analysis device.
The camera device is a high-speed and explosion-proof 1080P lightless camera.
The cleaning device comprises a camera wiper and camera lens cleaning equipment.
The light supplementing device comprises a light supplementing lamp.
The alarm module comprises an orange alarm and a red alarm.
According to the invention, in the concrete transportation process, the data acquisition module can realize concrete state monitoring and temperature monitoring, and control the action module cleaning device, the light supplementing device switch and the heating device, the remote signal transmitting device acquires videos, then regularly transmits the videos to the base station and stores the videos into the hard disk, and the edge operation processor performs graph comparison analysis on the videos. The video is collected and stored in the hard disk, the video terminal is used for carrying out graph comparison and analysis, various states of the concrete in the transportation process are analyzed, classified and remotely transmitted to the data terminal, and the functions of real-time monitoring and alarming in abnormal states are achieved.
Although only the preferred embodiments of the present invention have been described in detail, the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art, and all changes are encompassed in the scope of the present invention.
Claims (6)
1. The utility model provides an intelligent monitored control system of concrete transportation process which characterized in that: including concrete data acquisition module, edge operation treater, basic station processing module, alarm module, action module and terminal, basic station processing module includes remote signal transmitting device, concrete data acquisition module includes camera device, temperature sensor, light sensor and infrared induction head, the action module includes dropwise add device, light filling lamp, belt cleaning device and windscreen wiper device, alarm module includes remote alarm video unit, camera device and temperature sensor are connected with edge operation treater respectively, edge operation treater is connected with basic station processing module, basic station processing module passes through remote signal transmitting module and respectively with action module, alarm module, terminal and concrete data acquisition module are connected, alarm module and terminal connection.
2. The intelligent monitoring system for the concrete transportation process according to claim 1, wherein: the base station processing module also comprises a storage device and a base station data acquisition and analysis device.
3. The intelligent monitoring system for the concrete transportation process according to claim 1, wherein: the camera device is a high-speed and explosion-proof 1080P lightless camera.
4. The intelligent monitoring system for the concrete transportation process according to claim 1, wherein: the cleaning device comprises a camera wiper and camera lens cleaning equipment.
5. The intelligent monitoring system for the concrete transportation process according to claim 1, wherein: the light supplementing device comprises a light supplementing lamp.
6. The intelligent monitoring system for the concrete transportation process according to claim 1, wherein: the alarm module comprises an orange alarm and a red alarm.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202110035721.6A CN112752077A (en) | 2021-01-12 | 2021-01-12 | Intelligent monitoring system for concrete transportation process |
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CN202110035721.6A CN112752077A (en) | 2021-01-12 | 2021-01-12 | Intelligent monitoring system for concrete transportation process |
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CN112752077A true CN112752077A (en) | 2021-05-04 |
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CN202110035721.6A Pending CN112752077A (en) | 2021-01-12 | 2021-01-12 | Intelligent monitoring system for concrete transportation process |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115343284A (en) * | 2022-08-10 | 2022-11-15 | 中国建筑第七工程局有限公司 | Automatic slump monitoring method and system in concrete production |
CN115373305A (en) * | 2022-07-20 | 2022-11-22 | 中国建筑土木建设有限公司 | A method for monitoring the state of a concrete transport vehicle |
-
2021
- 2021-01-12 CN CN202110035721.6A patent/CN112752077A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115373305A (en) * | 2022-07-20 | 2022-11-22 | 中国建筑土木建设有限公司 | A method for monitoring the state of a concrete transport vehicle |
CN115343284A (en) * | 2022-08-10 | 2022-11-15 | 中国建筑第七工程局有限公司 | Automatic slump monitoring method and system in concrete production |
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