CN112752077A - Intelligent monitoring system for concrete transportation process - Google Patents

Intelligent monitoring system for concrete transportation process Download PDF

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Publication number
CN112752077A
CN112752077A CN202110035721.6A CN202110035721A CN112752077A CN 112752077 A CN112752077 A CN 112752077A CN 202110035721 A CN202110035721 A CN 202110035721A CN 112752077 A CN112752077 A CN 112752077A
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CN
China
Prior art keywords
module
concrete
alarm
station processing
transportation process
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110035721.6A
Other languages
Chinese (zh)
Inventor
李志奇
袁博
袁立志
武英
张鹏飞
刘丽丽
牛引生
高彩珍
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanxi Keteng Environmental Protection New Material Co Ltd
Shanxi Kerige Technology Co ltd
Original Assignee
Shanxi Keteng Environmental Protection New Material Co Ltd
Shanxi Kerige Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanxi Keteng Environmental Protection New Material Co Ltd, Shanxi Kerige Technology Co ltd filed Critical Shanxi Keteng Environmental Protection New Material Co Ltd
Priority to CN202110035721.6A priority Critical patent/CN112752077A/en
Publication of CN112752077A publication Critical patent/CN112752077A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N7/00Television systems
    • H04N7/18Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/16Rigid blades, e.g. scrapers; Flexible blades, e.g. wipers
    • B08B1/165Scrapers
    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B23/00Alarms responsive to unspecified undesired or abnormal conditions
    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B5/00Visible signalling systems, e.g. personal calling systems, remote indication of seats occupied
    • G08B5/22Visible signalling systems, e.g. personal calling systems, remote indication of seats occupied using electric transmission; using electromagnetic transmission
    • G08B5/36Visible signalling systems, e.g. personal calling systems, remote indication of seats occupied using electric transmission; using electromagnetic transmission using visible light sources
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N23/00Cameras or camera modules comprising electronic image sensors; Control thereof
    • H04N23/50Constructional details
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N23/00Cameras or camera modules comprising electronic image sensors; Control thereof
    • H04N23/70Circuitry for compensating brightness variation in the scene
    • H04N23/74Circuitry for compensating brightness variation in the scene by influencing the scene brightness using illuminating means
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N5/00Details of television systems
    • H04N5/76Television signal recording
    • H04N5/78Television signal recording using magnetic recording
    • H04N5/781Television signal recording using magnetic recording on disks or drums

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  • Engineering & Computer Science (AREA)
  • Multimedia (AREA)
  • Signal Processing (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Business, Economics & Management (AREA)
  • Emergency Management (AREA)
  • Electromagnetism (AREA)
  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)

Abstract

The invention belongs to the technical field of concrete transportation, and particularly relates to an intelligent monitoring system for a concrete transportation process, which comprises a concrete data acquisition module, an edge operation processor, a base station processing module, an alarm module, an action module and a terminal, wherein the base station processing module comprises a remote signal transmitting device, the concrete data acquisition module comprises a camera device, a temperature sensor, a light sensor and an infrared sensing head, the action module comprises a dropping device, a light supplementing lamp, a cleaning device and a wiper device, the alarm module comprises a remote alarm video device, the camera device and the temperature sensor are respectively connected with the edge operation processor, the edge operation processor is connected with the base station processing module, the base station processing module is respectively connected with the action module, the alarm module, the terminal and the concrete data acquisition module through the remote signal transmitting module, the alarm module is connected with the terminal. The system solves the problems that the state cannot be monitored and the slump cannot be regulated and controlled during the concrete transportation at present, and can be widely applied to various concrete transportation stations.

Description

Intelligent monitoring system for concrete transportation process
Technical Field
The invention belongs to the technical field of concrete transportation, and particularly relates to an intelligent monitoring system for a concrete transportation process.
Background
Concrete transportation refers to the process of transporting concrete from a mixing station to a pouring point. In order to ensure the construction quality of concrete, the basic requirements for the transportation of concrete mixtures are as follows: the concrete does not produce segregation phenomenon and leak slurry, ensures the specified slump during pouring, and has sufficient time for pouring and tamping before the initial setting of the concrete. The homogeneous concrete mixture is an elastoplastic body between solid and liquid, and the aggregate therein can be uniformly distributed in the concrete mixture and positioned at a fixed position due to the balance state of the internal friction, cohesion and gravity acting on the aggregate. In the transportation process, due to the action of the power of bumping, vibration and the like of a transportation tool, the cohesive force and the internal friction resistance are obviously weakened, so that the aggregate is out of a balanced state and sinks downwards under the action of self weight, the larger the mass is, the stronger the tendency of sinking downwards is, and due to the fact that the mass of the coarse aggregate, the fine aggregate and the mass of cement paste are different, the aggregate and the cement paste are respectively gathered at a certain depth to form a layered segregation phenomenon, which is harmful to the quality of concrete.
In the concrete production process, the concrete can be guided and monitored in the processes of feeding inspection, production process and outbound inspection, and the concrete can not be monitored and managed in the transportation process, however, along with the increasing development speed of cities, the transportation distance is long, the transportation time of the concrete is long due to complex traffic, the control of the slump retention time of the concrete is difficult due to the uneven quality of raw materials, and a plurality of uncertain factors are brought to the quality control of the concrete.
Therefore, there is a need to improve upon the above problems.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides an intelligent monitoring system for a concrete transportation process, which can solve the problems that the state cannot be monitored and the slump cannot be regulated and controlled during the current concrete transportation.
The technical scheme adopted by the invention is as follows:
an intelligent monitoring system for concrete transportation process comprises a concrete data acquisition module, an edge operation processor, a base station processing module, an alarm module, an action module and a terminal, wherein the base station processing module comprises a remote signal transmitting device, the concrete data acquisition module comprises a camera device, a temperature sensor, a light sensor and an infrared sensing head, the action module comprises a dripping device, a light supplementing lamp, a cleaning device and a wiper device, the alarm module comprises a remote alarm video device, the camera device and the temperature sensor are respectively connected with an edge arithmetic processor which is connected with a base station processing module, the base station processing module is respectively connected with the action module, the alarm module, the terminal and the concrete data acquisition module through the remote signal transmitting module, and the alarm module is connected with the terminal.
The base station processing module also comprises a storage device and a base station data acquisition and analysis device.
The camera device is a high-speed and explosion-proof 1080P lightless camera.
The cleaning device comprises a camera wiper and camera lens cleaning equipment.
The light supplementing device comprises a light supplementing lamp.
The alarm module comprises an orange alarm and a red alarm.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, the concrete transport vehicle is provided with the corresponding concrete data acquisition module, so that the state of the concrete is acquired in real time and can be transmitted back to the base station, and the real-time monitoring of the state of the concrete can be realized.
2. The invention connects the base station with the terminal equipment to acquire information and correspondingly control action modules on corresponding transport vehicles, such as lens cleaning, dropping of dropping liquid and the like.
3. The base station of the invention applies the base station processing module to compare the acquired information with the stored information, further analyzes whether the result needs to be dripped or not, and transmits the corresponding information to the terminal.
In conclusion, the intelligent concrete monitoring system is simple in structure, convenient to use and high in economic benefit, can intelligently monitor the condition of concrete in the transportation process, and can early warn at any time to ensure the quality of the concrete.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the system of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, an intelligent monitoring system for a concrete transportation process includes a concrete data acquisition module, an edge operation processor, a base station processing module, an alarm module, an action module and a terminal, wherein the base station processing module includes a remote signal transmitting device, and the concrete data acquisition module includes a camera device, a temperature sensor, a light sensor and an infrared sensor, and can acquire a state image of concrete in a transport vehicle; automatically measuring the temperature of the concrete and the ambient temperature, returning base station data and adjusting the temperature of equipment; controlling a switch of the light supplementing lamp according to a signal of the light sensor; controlling a wiper switch by infrared induction; the edge operation processor is responsible for analyzing and comparing the data acquired by the data acquisition module and converting the data into computer languages for intelligent identification;
the action module comprises a dripping device, a light supplementing lamp, a cleaning device and a wiper device, and can also be provided with a heating device, and is a final actuating mechanism for dripping a water reducing agent to adjust the working performance of concrete, adjust ambient light and clean the camera; the alarm module comprises a remote alarm video device, and if data are found to be abnormal, an alarm instruction is sent out to inform quality control personnel; the camera device and the temperature sensor are respectively connected with the edge operation processor, the edge operation processor is connected with the base station processing module, the base station processing module is respectively connected with the action module, the alarm module, the terminal and the concrete data acquisition module through the remote signal transmitting module, and the alarm module is connected with the terminal.
The base station processing module also comprises a storage device and a base station data acquisition and analysis device.
The camera device is a high-speed and explosion-proof 1080P lightless camera.
The cleaning device comprises a camera wiper and camera lens cleaning equipment.
The light supplementing device comprises a light supplementing lamp.
The alarm module comprises an orange alarm and a red alarm.
According to the invention, in the concrete transportation process, the data acquisition module can realize concrete state monitoring and temperature monitoring, and control the action module cleaning device, the light supplementing device switch and the heating device, the remote signal transmitting device acquires videos, then regularly transmits the videos to the base station and stores the videos into the hard disk, and the edge operation processor performs graph comparison analysis on the videos. The video is collected and stored in the hard disk, the video terminal is used for carrying out graph comparison and analysis, various states of the concrete in the transportation process are analyzed, classified and remotely transmitted to the data terminal, and the functions of real-time monitoring and alarming in abnormal states are achieved.
Although only the preferred embodiments of the present invention have been described in detail, the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art, and all changes are encompassed in the scope of the present invention.

Claims (6)

1. The utility model provides an intelligent monitored control system of concrete transportation process which characterized in that: including concrete data acquisition module, edge operation treater, basic station processing module, alarm module, action module and terminal, basic station processing module includes remote signal transmitting device, concrete data acquisition module includes camera device, temperature sensor, light sensor and infrared induction head, the action module includes dropwise add device, light filling lamp, belt cleaning device and windscreen wiper device, alarm module includes remote alarm video unit, camera device and temperature sensor are connected with edge operation treater respectively, edge operation treater is connected with basic station processing module, basic station processing module passes through remote signal transmitting module and respectively with action module, alarm module, terminal and concrete data acquisition module are connected, alarm module and terminal connection.
2. The intelligent monitoring system for the concrete transportation process according to claim 1, wherein: the base station processing module also comprises a storage device and a base station data acquisition and analysis device.
3. The intelligent monitoring system for the concrete transportation process according to claim 1, wherein: the camera device is a high-speed and explosion-proof 1080P lightless camera.
4. The intelligent monitoring system for the concrete transportation process according to claim 1, wherein: the cleaning device comprises a camera wiper and camera lens cleaning equipment.
5. The intelligent monitoring system for the concrete transportation process according to claim 1, wherein: the light supplementing device comprises a light supplementing lamp.
6. The intelligent monitoring system for the concrete transportation process according to claim 1, wherein: the alarm module comprises an orange alarm and a red alarm.
CN202110035721.6A 2021-01-12 2021-01-12 Intelligent monitoring system for concrete transportation process Pending CN112752077A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110035721.6A CN112752077A (en) 2021-01-12 2021-01-12 Intelligent monitoring system for concrete transportation process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110035721.6A CN112752077A (en) 2021-01-12 2021-01-12 Intelligent monitoring system for concrete transportation process

Publications (1)

Publication Number Publication Date
CN112752077A true CN112752077A (en) 2021-05-04

Family

ID=75650826

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110035721.6A Pending CN112752077A (en) 2021-01-12 2021-01-12 Intelligent monitoring system for concrete transportation process

Country Status (1)

Country Link
CN (1) CN112752077A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115343284A (en) * 2022-08-10 2022-11-15 中国建筑第七工程局有限公司 Automatic slump monitoring method and system in concrete production
CN115373305A (en) * 2022-07-20 2022-11-22 中国建筑土木建设有限公司 A method for monitoring the state of a concrete transport vehicle

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115373305A (en) * 2022-07-20 2022-11-22 中国建筑土木建设有限公司 A method for monitoring the state of a concrete transport vehicle
CN115343284A (en) * 2022-08-10 2022-11-15 中国建筑第七工程局有限公司 Automatic slump monitoring method and system in concrete production

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