CN112747658A - High strength steel cord straightness detection device that hangs down - Google Patents

High strength steel cord straightness detection device that hangs down Download PDF

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Publication number
CN112747658A
CN112747658A CN202011608852.0A CN202011608852A CN112747658A CN 112747658 A CN112747658 A CN 112747658A CN 202011608852 A CN202011608852 A CN 202011608852A CN 112747658 A CN112747658 A CN 112747658A
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Prior art keywords
detection panel
detection
panel
verticality
strength steel
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刘祥
付双杰
丁文旭
冯国兵
杨爱存
刘湘慧
江明坤
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Jiangsu Xingda Steel Tyre Cord Co Ltd
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Jiangsu Xingda Steel Tyre Cord Co Ltd
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Priority to CN202011608852.0A priority Critical patent/CN112747658A/en
Publication of CN112747658A publication Critical patent/CN112747658A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/24Measuring arrangements characterised by the use of mechanical techniques for measuring angles or tapers; for testing the alignment of axes
    • G01B5/245Measuring arrangements characterised by the use of mechanical techniques for measuring angles or tapers; for testing the alignment of axes for testing perpendicularity

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  • General Physics & Mathematics (AREA)
  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)

Abstract

本发明公开了一种高强度钢帘线垂直度检测装置,包括检测面板、限位槽、刻度条和重垂线,所述的限位槽位于刻度条上方,所述的限位槽位于检测面板前侧或者所述的限位槽位于检测面板上方,所述的刻度条横向固定设置在检测面板的表面,所述重锤线固定在检测面板后侧。本发明通过对测试试样取样进行垂直度检测,提高了对钢帘线平直性的检测要求及监控要求,从而减小因帘线平直度不良对胶片平直性的影响,提高了轮胎厂的产品质量及生产效率;检测面板竖向中心线上固定有强磁铁对强磁铁对不同直径的测试试样进行吸附固定,使得测试试样贴合检测面板,测试更加准确。

Figure 202011608852

The invention discloses a high-strength steel cord verticality detection device, comprising a detection panel, a limit groove, a scale bar and a heavy vertical line. The limit groove is located above the scale bar, and the limit groove is located on the detection panel. The front side of the panel or the limit groove is located above the detection panel, the scale bar is laterally fixed on the surface of the detection panel, and the weight line is fixed on the rear side of the detection panel. The invention improves the detection requirements and monitoring requirements for the straightness of the steel cord by sampling the test sample for the verticality, thereby reducing the influence of the poor straightness of the cord on the straightness of the film, and improving the tire quality. The product quality and production efficiency of the factory; a strong magnet is fixed on the vertical center line of the detection panel to adsorb and fix the test samples of different diameters, so that the test samples fit the detection panel and the test is more accurate.

Figure 202011608852

Description

High strength steel cord straightness detection device that hangs down
Technical Field
The invention relates to a high-strength steel cord perpendicularity detection device, and belongs to the technical field of steel cord testing.
Background
With the continuous improvement of the automation degree of tire factories, related equipment has higher quality control requirements on used steel cord products, particularly, poor straightness of the steel cord can be caused when the number of the used steel cords of the produced film is small, the poor straightness of the steel cord has great influence on the straightness of the film, and adverse effects are brought to the product quality and the automatic production of the produced film.
The flatness detection index of the existing steel cord is flatness, and the detection steps are as follows: and pulling out the sample to be tested for 6m from the I-shaped wheel, allowing the sample to rotate freely, releasing the residual torsion, placing the sample between two horizontal lines with the interval width of 75mm, applying no tension to the sample, and observing whether the sample is in contact with any one of the two parallel lines. When the method is used for detecting the qualified steel cord, the rubber sheets have poor straightness when being used for producing rubber sheets with less steel cord number in a tire factory.
Therefore, there is a need for a detection apparatus and a detection method with higher detection capability for the straightness of steel cords, which are used to improve the detection and monitoring requirements for the straightness of steel cords, thereby reducing the influence on the straightness of rubber sheets due to poor straightness of cords, and improving the product quality and production efficiency of tire factories.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a device for detecting the perpendicularity of a high-strength steel cord, which is used for detecting the straightness of the steel cord, reducing the influence on the straightness of a rubber sheet caused by poor straightness of the cord and improving the product quality and the production efficiency of a tire factory.
In order to achieve the above purpose, the invention provides a high-strength steel cord verticality detection device, which comprises a detection panel, a limiting groove, a scale bar and a plumb line, wherein the limiting groove is positioned above the scale bar, the limiting groove is positioned at the front side of the detection panel or the limiting groove is positioned above the detection panel, the scale bar is transversely and fixedly arranged on the surface of the detection panel, the plumb line is fixed at the rear side of the detection panel,
preferentially, including unable adjustment base and adjusting screw, the fixing base card is connected and is detected the panel, unable adjustment base bottom be provided with a plurality of through a plurality of nut is adjustable and be used for adjusting the straightness's that hangs down horizontal adjusting screw of detecting the panel, the horizontal adjusting screw threaded connection at least one nut that is located the unable adjustment base top, the horizontal adjusting screw threaded connection at least one nut that is located the unable adjustment base below, unable adjustment base is plane panel.
Preferentially, unable adjustment base includes diaphragm and a plurality of block board, the vertical fixed connection diaphragm of a plurality of block board, all sets up the draw-in groove that the cooperation detected the panel on a plurality of block board, and block board and diaphragm are plane panel.
Preferentially, be fixed with the strong magnet on detecting the vertical central line of panel, the strong magnet adsorbs fixedly to the test sample of different diameters, detects the panel and is plane panel.
Preferably, the detection panel is an organic glass panel or a nonmagnetic panel.
Preferably, the total length of the scale bar is one meter.
Preferably, the vertical center line of the scale bar coincides with the vertical center line of the detection panel, the scale bar is marked with a scale value, the number of the center of the scale bar is zero, and the scale value is increased from the middle to two sides.
Preferentially, the limiting groove is V-shaped, the bottom of the limiting groove is flush with the upper surface of the detection panel, and the zero value of the limiting groove and the center of the scale bar is on the same plumb line.
Preferably, the fixing base is fixedly provided with a horizontal point for judging whether the detection panel is vertical or not.
The invention achieves the following beneficial effects:
according to the invention, the verticality detection is carried out on the sampling of the test sample, so that the detection requirement and the monitoring requirement on the straightness of the steel cord are improved, the influence on the straightness of the rubber sheet due to poor straightness of the cord is reduced, and the product quality and the production efficiency of a tire factory are improved; the strong magnet is fixed on the vertical central line of the detection panel to adsorb and fix the test samples with different diameters by the strong magnet, so that the test samples are attached to the detection panel, and the test is more accurate.
Drawings
FIG. 1 is a block diagram of a product of the invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a top view of the present invention;
fig. 4 is a side view of the present invention.
The figures are numbered as follows: 1-detection panel, 2-limit groove, 3-scale bar, 4-plumb line, 5-fixing base, 6-horizontal adjusting screw and 7-test sample.
Detailed Description
The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
It should be noted that, if there is a directional indication (such as up, down, left, right, front, and back) in the embodiment of the present invention, it is only used to explain the relative position relationship between the components, the motion situation, and the like in a certain posture, and if the certain posture is changed, the directional indication is changed accordingly.
The device provides a device for detecting the verticality of a steel cord, which mainly comprises a detection panel 1, a scale bar 3, a limiting groove 2, a plumb line 4, a fixed base 5 and an adjusting screw 6,
the detection panel 1 is an organic glass panel or other nonmagnetic material panel, and the surface is smooth and flat;
the scale bar 3 is positioned on the surface of the detection panel 1, the total length of the scale bar 3 is 1m, the center of the scale bar 3 is 0 and is positioned at the vertical position of the center of the detection panel 1, and scale marks in the horizontal direction at the bottom of the scale bar are marked with scale values; the scale strips 3 can be distinguished by different colors, for example, the qualified range is green, the range needing to be adjusted is yellow, and the unqualified range is red, so that an operator can conveniently and directly judge, identify and make corresponding adjustment.
The limiting groove 2 is a V-shaped groove and is assembled above the scale strip 3, the surface of the detection panel 1 at the bottom of the limiting groove 2 is level and is positioned on the same straight line with the central 0 value of the scale strip 3, and strong magnetism is embedded on the panel corresponding to the position of the limiting groove 2, so that test samples 7 with different diameters can be adsorbed and fixed;
the weight line 4 is mounted on the back of the detection panel 1. The fixed base 5 is used for assembling and fixing the detection panel 1, the drawing is clamping groove fixing, other fixing modes can be used, a horizontal point is arranged at the position of the fixed base 5 corresponding to the line of the heavy hammer and used for judging whether the detection device is vertical, and 4 horizontal adjusting screws 6 are arranged at the bottom of the fixed base 5 and used for adjusting the verticality of the detection device; the top end of the test sample 7 adsorbs the fixed end and the limiting groove 2, the other end naturally droops and keeps the same height with the scale mark, the test sample 7 is rotationally adjusted to enable the bottom end of the test sample to be attached to the detection panel 1, and the scale value aligned to the bottom at the moment and the perpendicularity of the cord thread are achieved, and the unit is mm/m.
The scale 3 can be made of various types in the prior art, and those skilled in the art can select an appropriate type according to actual needs, which is not illustrated in this embodiment.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.

Claims (9)

1.一种高强度钢帘线垂直度检测装置,其特征在于,包括检测面板(1)、限位槽(2)、刻度条(3)和重垂线(4),所述的限位槽(2)位于刻度条(3)上方,所述的限位槽(2)位于检测面板(1)前侧或者所述的限位槽(2)位于检测面板(1)上方,所述的刻度条(3)横向固定设置在检测面板(1)的表面,所述重锤线(4)固定在检测面板(1)后侧。1. A high-strength steel cord verticality detection device, characterized in that it comprises a detection panel (1), a limit groove (2), a scale bar (3) and a heavy vertical line (4). The groove (2) is located above the scale bar (3), the limit groove (2) is located on the front side of the detection panel (1) or the limit groove (2) is located above the detection panel (1). The scale bar (3) is laterally fixed on the surface of the detection panel (1), and the weight line (4) is fixed on the rear side of the detection panel (1). 2.根据权利要求1所述的一种高强度钢帘线垂直度检测装置,其特征在于,包括固定底座(5)和调节螺杆(6),所述固定座卡连接检测面板(1),所述的固定底座(5)底部通过若干个螺母可调节设置有若干个用于调整检测面板(1)垂直度的水平调节螺杆(6),位于固定底座(5)上方的水平调节螺杆(6)螺纹连接至少一个螺母,位于固定底座(5)下方的水平调节螺杆(6)螺纹连接至少一个螺母,固定底座(5)为平面板材。2. A high-strength steel cord verticality detection device according to claim 1, characterized in that it comprises a fixed base (5) and an adjusting screw (6), and the fixed base is connected to the detection panel (1), The bottom of the fixed base (5) is adjustable and provided with several horizontal adjustment screws (6) for adjusting the verticality of the detection panel (1) through several nuts, and the horizontal adjustment screw (6) is located above the fixed base (5). ) is threadedly connected with at least one nut, the horizontal adjustment screw (6) located under the fixed base (5) is threadedly connected with at least one nut, and the fixed base (5) is a flat plate. 3.根据权利要求1所述的一种高强度钢帘线垂直度检测装置,其特征在于,固定底座(5)包括横板和若干个卡合板,若干个卡合板竖向固定连接横板,若干个卡合板上均开设配合检测面板(1)的卡槽,卡合板和横板均为平面板材。3. A high-strength steel cord verticality detection device according to claim 1, characterized in that the fixed base (5) comprises a horizontal plate and a plurality of engaging plates, and the several engaging plates are vertically fixed and connected to the horizontal plates, A card slot for matching the detection panel (1) is provided on the several engaging plates, and the engaging plate and the horizontal plate are both flat plates. 4.根据权利要求1所述的一种高强度钢帘线垂直度检测装置,其特征在于,检测面板(1)竖向中心线上固定有强磁铁,强磁铁对不同直径的测试试样(7)进行吸附固定,检测面板(1)为平面板材。4. A high-strength steel cord verticality detection device according to claim 1, characterized in that, a strong magnet is fixed on the vertical centerline of the detection panel (1), and the strong magnet is suitable for test samples of different diameters ( 7) Carry out adsorption and fixation, and the detection panel (1) is a flat plate. 5.根据权利要求1所述的一种高强度钢帘线垂直度检测装置,其特征在于,所述的检测面板(1)为有机玻璃面板或无磁性材料面板。5 . The device for detecting the verticality of high-strength steel cords according to claim 1 , wherein the detection panel ( 1 ) is a plexiglass panel or a non-magnetic material panel. 6 . 6.根据权利要求1所述的一种高强度钢帘线垂直度检测装置,其特征在于,刻度条(3)总长度为一米。6 . The device for detecting the verticality of high-strength steel cords according to claim 1 , wherein the scale bar ( 3 ) has a total length of one meter. 7 . 7.根据权利要求1所述的一种高强度钢帘线垂直度检测装置,其特征在于,刻度条(3)的竖向中心线和检测面板(1)竖向中心线重合,刻度条(3)上标有刻度值,刻度条(3)中心数字为0,刻度值由中间向两边增大。7. A high-strength steel cord verticality detection device according to claim 1, characterized in that the vertical center line of the scale bar (3) and the vertical center line of the detection panel (1) coincide, and the scale bar ( 3) The scale value is marked on it, the center number of the scale bar (3) is 0, and the scale value increases from the middle to both sides. 8.根据权利要求1所述的一种高强度钢帘线垂直度检测装置,其特征在于,所述的限位槽(2)为V形,限位槽(2)底部与检测面板(1)上表面持平,所述的限位槽(2)与刻度条(3)中心0值处于同一条铅垂线上。8. A high-strength steel cord verticality detection device according to claim 1, characterized in that the limit groove (2) is V-shaped, and the bottom of the limit groove (2) is connected to the detection panel (1). ), the upper surface is flat, and the limit groove (2) and the center 0 value of the scale bar (3) are on the same vertical line. 9.根据权利要求1所述的一种高强度钢帘线垂直度检测装置,其特征在于,所述的固定底座(5)上固定设置有于判断检测检测面板(1)是否垂直的水平点。9 . The device for detecting the verticality of high-strength steel cords according to claim 1 , wherein the fixed base ( 5 ) is fixedly provided with a horizontal point for judging whether the detection panel ( 1 ) is vertical or not. 10 . .
CN202011608852.0A 2020-12-30 2020-12-30 High strength steel cord straightness detection device that hangs down Pending CN112747658A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114001629A (en) * 2021-11-27 2022-02-01 中电建十一局工程有限公司 A kind of rubber fender quick installation tool
CN117906538A (en) * 2024-03-19 2024-04-19 山东大业股份有限公司 High strength steel cord flatness detection device

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CN211717359U (en) * 2020-04-15 2020-10-20 王玉恒 Building engineering straightness detection device that hangs down
CN214702093U (en) * 2020-12-30 2021-11-12 江苏兴达钢帘线股份有限公司 High strength steel cord straightness detection device that hangs down

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CN103471575A (en) * 2013-09-12 2013-12-25 中国建筑第八工程局有限公司 Device and method for detecting perpendicularity of template
CN104833465A (en) * 2015-03-04 2015-08-12 张家港市骏马钢帘线有限公司 Instrument for automatically detecting elastic index of steel cord
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114001629A (en) * 2021-11-27 2022-02-01 中电建十一局工程有限公司 A kind of rubber fender quick installation tool
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CN117906538B (en) * 2024-03-19 2024-05-28 山东大业股份有限公司 High strength steel cord flatness detection device

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