Automatic feeding color matching machine
Technical Field
The application relates to the field of color matching machine equipment, in particular to an automatic feeding color matching machine.
Background
At present, in the existing industries with relatively high color matching or formulation requirements, such as the wire and cable industry, the outer insulating layers with different colors are often required to be used for marking cables with different specifications and different functions, so that the colors required to be blended in the production process are relatively high in variety, and therefore, the composition and the proportion of master batch and auxiliary materials are required to be frequently replaced in the production process, and in certain specific occasions, the replacement production of various colors can be required to be carried out in a relatively short time.
In the related art, chinese patent publication No. CN108636179a discloses a color matching device for landscape painting, which solves the problems that when facing large-scale construction projects, color blending and mixing means are low in efficiency and cannot meet construction requirements, different single colors enter a mixing cavity through a pigment liquid inlet, then a power device drives a rotating shaft to rotate through a transmission structure such as a coupler, and simultaneously an adjusting component rotates along with the rotating shaft and drives a sleeve to rotate, when a balancing weight is expanded to a set position, the expansion angle of a centrifugal rod is periodically changed, and a connecting rod drives the sleeve to perform periodic linear motion, so that spiral blades not only circumferential shearing action is generated on raw material liquid, but also axial pushing motion is generated on the raw material liquid, so that layering phenomenon of pigment in the stirring process is avoided, rapid mixing of pigment can be ensured, and efficiency is greatly improved. In the process of color matching of the pigments of the electric wires and the cables, similar equipment is also commonly used, namely, a plurality of pigments are quantitatively added into a stirring box, and after the stirring shaft in the stirring box is completely stirred, the pigments are taken out of the stirring box and are used for producing and manufacturing the electric wires and the cables.
Aiming at the related technology, the inventor considers that in the actual use process, the existing color matching machine adopts a stirring mode to stir materials, the time required for uniformly stirring the materials is long, and the quick replacement production of various colors is difficult to realize, so that the follow-up equipment needs to be stopped and the color matching process is waited for a long time to finish, and the overall processing efficiency is reduced.
Disclosure of Invention
The application provides an automatic feeding color matching machine, which aims to solve the problem that the existing color matching machine has lower material stirring efficiency.
The application provides an automatic feeding color matching machine which adopts the following technical scheme:
The utility model provides an automatic feed color matching machine, includes the main cavity that mixes, be provided with the main cavity that mixes in the main cavity that mixes, main cavity intercommunication is provided with a plurality of charge-in pipes, be provided with the feed divider structure in the main cavity that mixes, main cavity below connection is provided with the storage silo, and the material is a plurality of feed-in pipes flows into the main cavity that mixes in, the material is in the feed divider structure mixes the back through the feed divider structure in the main cavity and flows into the storage silo, the feed divider structure is including the fixed distributor block that sets up in the main cavity that mixes, the border of distributor block is laminated mutually with the inner wall of main cavity that mixes, a plurality of feed holes have been seted up to the distributor block inside.
Through adopting above-mentioned technical scheme, multiple material gets into to main mixing chamber from the charge-in pipeline and mixes in advance, and the material is through dividing the material piece afterwards, and from a plurality of material holes of walking fall naturally to the storage silo in, in the whereabouts in-process, the material that has passed through premixing separates once more through a plurality of material holes of walking, and fall into the storage silo, can make multiple material realize natural dispersion and mixing under the condition of not stirring, this process goes on simultaneously along with the flow of material, the material that gathers in the storage silo can be directly used for production, follow-up equipment need not to wait for a long time any longer, can realize continuous uninterrupted material transportation.
Preferably, one side of the distributing block, which is close to the main mixing chamber, is in a shape of an arc with a convex middle part, a plurality of distributing holes are distributed along the radial direction of the surface of the distributing block, a plurality of rows of distributing holes are distributed along the circumferential direction of the surface of the distributing block, and the surface of the distributing block, which is close to the main mixing chamber, is subjected to polishing treatment.
Through adopting above-mentioned technical scheme, circular-arc and smooth distributor block in surface can make the material follow the free flow of distributor block surface, is favorable to the abundant flow and the mixing of material more, can also make the whole surface of even shop full distributor block of material under the effect of self gravity simultaneously, further improves the sufficiency of distributor block to the material separation to effectively improve final material mixing quality.
Preferably, the material distributing structure further comprises a guide block, the guide block is cylindrical, the outer surface of the guide block is attached to the outer surface of the guide block and is arranged in the main mixing cavity, a first material mixing cavity is formed in one end face of the guide block in an inward manner, a second material mixing cavity is formed in the other end face of the guide block in an inward manner, the first material mixing cavity is located between the material distributing block and the feeding pipeline, the material distributing block is located in the second material mixing cavity, the first material mixing cavity and the second material mixing cavity are communicated with each other, a blanking hole is formed in the joint of the first material mixing cavity and the second material mixing cavity, the blanking hole and the material distributing block are concentrically arranged, and the projection area of the blanking hole in the horizontal direction is smaller than the projection area of the material distributing block in the horizontal direction.
Through adopting above-mentioned technical scheme, the setting of guide block can be to the material that will pass through the feed divider piece direction, and various different materials flow and assemble along the surface of first compounding chamber to effectively improve the sufficiency that various materials mix. Meanwhile, as the area of the blanking hole is smaller than that of the distributing block, when the material falls from the blanking hole, the material can firstly reach the center of the distributing block and then flow to the edge of the distributing block, so that the separation and mixing of the material are further assisted.
Preferably, the inner wall of the first mixing cavity is arc-shaped and is polished, the projection area of the blanking hole in the horizontal direction is smaller than 1/4 of the projection area of the distributing block in the horizontal direction, and all edges of the first mixing cavity are rounded.
Through adopting above-mentioned technical scheme, convex inner wall can be favorable to the material to flow more, reduces the produced residue of material, and the area of blanking hole sets to 1/4 of distributing block surface area, can effectively improve the effect of gathering of first compounding chamber to the material. The edge of the first mixing cavity is rounded, so that the generation of dead angles of material residue can be effectively reduced, and the waste of the material is reduced.
Preferably, a plurality of auxiliary holes are formed in the guide block, one end of each auxiliary hole is communicated to the second mixing cavity, the other end of each auxiliary hole is communicated to the outer surface of the guide block, a plurality of holes corresponding to the auxiliary holes are formed in the surface of the main mixing cavity, and the auxiliary holes are connected with air supply or liquid supply equipment arranged outside the main mixing cavity.
Through adopting above-mentioned technical scheme, when carrying out the mixture of material, can ventilate through supplementary Kong Xiangdi two compounding intracavity, the air current can blow the material of flow to be favorable to the intensive mixing of various materials more. When the inside of the main mixing cavity needs to be cleaned, cleaning liquid can be injected into the auxiliary holes through the liquid supply equipment, so that the main mixing cavity and the distributing block can be cleaned.
Preferably, the level of the auxiliary hole near one end of the second mixing cavity is lower than the level of the other end.
By adopting the technical scheme, the possibility that the materials in the main mixing cavity flow backwards in the auxiliary hole can be effectively reduced due to the inclined arrangement of the auxiliary hole.
Preferably, each one end of the feeding pipeline far away from the main mixing cavity is provided with a feeding device, the feeding device comprises a first feeding bin, a transition hopper and a second feeding bin which are sequentially connected from top to bottom, the second feeding bin is communicated with the feeding pipeline, a conveying screw is arranged in the feeding pipeline along the length direction, the conveying screw is connected with a driving motor, a weight sensor is arranged at the transition hopper, a first valve is arranged between the first feeding bin and the transition hopper, a second valve is arranged between the transition hopper and the second feeding bin, and a third valve is arranged between the second feeding bin and the feeding pipeline.
Through adopting above-mentioned technical scheme, the material gets into in the transition hopper from first material loading storehouse, and the material is realized accurately by weight sensor in the transition hopper to make the ratio of staff to various materials that can be convenient adjust. After weighing, the second valve is opened to throw the materials between the second feeding bins and finally enter the feeding pipeline, so that the accurate control of the proportions of various materials can be realized, and finally required materials can be conveniently adjusted. Meanwhile, the weight change of the weight sensor in a certain period of time is read, so that the material quantity actually added in the period of time can be obtained, and a worker can monitor and adjust the materials actually participating in the mixing process more conveniently.
Preferably, the feeding pipeline and the main mixing cavity are communicated with each other and provided with a quick discharging pipeline, and the joint of the quick discharging pipeline, the feeding pipeline and the main mixing cavity is provided with a discharging valve.
Through adopting above-mentioned technical scheme, the setting of quick discharge channel can be convenient for the staff under special circumstances, discharges the material in feeding pipeline and the main mixed cavity rapidly, has improved the convenience of later stage maintenance.
Preferably, the feeding pipeline is provided with a plurality of cleaning holes, the outer wall of the feeding pipeline is detachably connected with a baffle plate attached to the outer wall of the feeding pipeline, and when the baffle plate is attached and fixed with the feeding pipeline, each cleaning hole is covered by the baffle plate, the feeding pipeline is also provided with an exhaust hole, and the exhaust hole is provided with a sealing plug.
Through adopting above-mentioned technical scheme, the setting in clean hole can be convenient for the staff clear up the residual material in the feed channel, demolish the baffle earlier during the cleanness to pour into the cleaning solution into in the feed pipeline through each clean hole, can effectively wash feed pipeline.
Preferably, at least 4 feeding pipelines are provided, and each feeding pipeline is annularly distributed with the main mixing cavity as the center.
Through adopting above-mentioned technical scheme, feed pipeline is provided with 4, can supply three primary colors and white material simultaneously and mix to make when carrying out the allotment of material, the allotment that can be more convenient obtains the target colour, and the annular arrangement distribution's feed pipeline can effectively reduce the whole space occupation of this kind of equipment.
In summary, the present application includes at least one of the following beneficial technical effects:
1. through the arrangement of the material separating structure, the effect of uniformly mixing various materials can be achieved when the materials flow, the materials are not required to be stirred, and the color matching efficiency of the color matching machine is improved;
2. through the setting of guide block and distributor block, can play the effect that improves the homogeneity of material separation mixture.
Drawings
FIG. 1 is a schematic view showing the overall structure of an automatic feeding color matching machine according to an embodiment of the present application.
FIG. 2 is a schematic cross-sectional view showing the overall structure of an automatic feeding color matching machine according to an embodiment of the present application.
Fig. 3 is an enlarged schematic view of the portion a in fig. 2.
Fig. 4 is an enlarged schematic view of the portion B in fig. 2.
The reference numerals indicate that 1, a main mixing cavity, 11, a main mixing cavity, 2, a feeding pipeline, 21, a quick discharging pipeline, 22, a discharging valve, 23, a cleaning hole, 24, a baffle, 25, an exhaust hole, 26, a sealing plug, 3, a distributing structure, 31, a distributing block, 311, a feeding hole, 32, a guide block, 321, a first mixing cavity, 322, a second mixing cavity, 323, a discharging hole, 324, an auxiliary hole, 4, a storage bin, 5, a feeding device, 51, a first feeding bin, 52, a transition hopper, 53, a second feeding bin, 54, a conveying screw, 55, a driving motor, 56, a weight sensor, 57, a first valve, 58, a second valve, 59 and a third valve.
Detailed Description
The application is described in further detail below with reference to fig. 1-4.
The embodiment of the application discloses an automatic feeding color matching machine. Referring to fig. 1 and 2, the automatic feeding color matching machine comprises a main mixing cavity 1, a main mixing cavity 11 is arranged in the main mixing cavity 1, and a plurality of feeding pipelines 2 are arranged in the main mixing cavity 11 in a communicating manner, and the automatic feeding color matching machine is characterized in that a material distributing structure 3 is arranged in the main mixing cavity 1, a storage bin 4 is arranged below the main mixing cavity 1 in a connecting manner, materials flow into the main mixing cavity 11 through the plurality of feeding pipelines 2, and the materials flow into the storage bin 4 after being mixed in the main mixing cavity 11 through the material distributing structure 3.
Referring to fig. 1 and 2, at least 4 feeding pipes 2 are provided, and each feeding pipe 2 is annularly arranged and distributed around the main mixing cavity 1. The feeding pipelines 2 are provided with 4 materials which can be simultaneously used for supplying three primary colors and white materials for mixing, so that the target colors can be more conveniently obtained by blending when the materials are blended, and the whole space occupation of the equipment can be effectively reduced by the annularly arranged and distributed feeding pipelines 2.
Referring to fig. 2 and 3, a feeding device 5 is disposed at one end of each feeding pipeline 2 far away from the main mixing cavity 1, the feeding device 5 includes a first feeding bin 51, a transition hopper 52 and a second feeding bin 53 which are sequentially connected from top to bottom, the second feeding bin 53 is communicated with the feeding pipeline 2, a conveying screw 54 is disposed in the feeding pipeline 2 along the length direction, the conveying screw 54 is connected with a driving motor 55, a weight sensor 56 is disposed at the transition hopper 52, a first valve 57 is disposed between the first feeding bin 51 and the transition hopper 52, a second valve 58 is disposed between the transition hopper 52 and the second feeding bin 53, and a third valve 59 is disposed between the second feeding bin 53 and the feeding pipeline 2.
Referring to fig. 2 and 3, the feeding pipe 2 and the main mixing cavity 1 are all provided with a quick discharging pipe 21 in a communicating manner, and the connection part between the quick discharging pipe 21 and the feeding pipe 2 and the main mixing cavity 1 is all provided with a discharging valve 22. The setting of quick discharge channel can be convenient for the staff in special circumstances, discharges the material in feeding pipeline 2 and the main mixing cavity 1 rapidly, has improved the convenience of later stage maintenance. The feeding pipeline 2 is provided with a plurality of cleaning holes 23, a baffle 24 attached to the outer wall of the feeding pipeline 2 is detachably connected to the outer wall of the feeding pipeline 2, when the baffle 24 is attached to the feeding pipeline 2, each cleaning hole 23 is covered by the baffle 24, the feeding pipeline 2 is also provided with an exhaust hole 25, and a sealing plug 26 is arranged at the exhaust hole 25. The arrangement of the cleaning holes 23 can facilitate the cleaning of residual materials in the feeding channel by workers, the baffle 24 is firstly removed during cleaning, and cleaning liquid is injected into the feeding pipeline 2 through each cleaning hole 23, so that the feeding pipeline 2 can be effectively cleaned. When the temperature of the material is higher, the exhaust hole 25 can be opened, so that the high-temperature gas in the material can be discharged from the feeding pipeline 2 in time.
Referring to fig. 2 and 4, the distributing structure 3 includes a distributing block 31 fixedly disposed in the main mixing cavity 1, an edge of the distributing block 31 is attached to an inner wall of the main mixing cavity 1, and a plurality of feeding holes 311 are formed in the distributing block 31. The side of the distributing block 31, which is close to the inside of the main mixing chamber 11, is in a shape of an arc with a convex middle, a plurality of distributing holes 311 are distributed radially along the surface of the distributing block 31, a plurality of rows of distributing holes 311 are distributed circumferentially along the surface of the distributing block 31, and the surface of the distributing block 31, which is close to the main mixing chamber 11, is subjected to polishing treatment. The circular arc-shaped smooth-surface distributing block 31 can enable materials to freely flow along the surface of the distributing block 31, is more beneficial to the full flow and mixing of the materials, and can enable the materials to uniformly spread on the whole surface of the distributing block 31 under the action of self gravity, so that the sufficiency of the distributing block 31 for material separation is further improved, and the final material mixing quality is effectively improved.
Referring to fig. 2 and 4, the material distributing structure 3 further includes a guide block 32, the guide block 32 is cylindrical, and the outer surface of the guide block 32 is attached to the main mixing chamber 11, a first material mixing cavity 321 is inwardly provided at one end surface of the guide block 32, a second material mixing cavity 322 is inwardly provided at the other end surface of the guide block 32, the first material mixing cavity 321 is located between the material distributing block 31 and the material feeding pipe 2, the material distributing block 31 is located in the second material mixing cavity 322, the first material mixing cavity 321 and the second material mixing cavity 322 are mutually communicated, a blanking hole 323 is formed at a joint of the first material mixing cavity 321 and the second material mixing cavity 322, the blanking hole 323 is concentrically arranged with the material distributing block 31, a projection area of the blanking hole 323 in the horizontal direction is smaller than a projection area of the material distributing block 31 in the horizontal direction, preferably, a projection area of the blanking hole 323 in the horizontal direction is smaller than 1/4 of a projection area of the material distributing block 31 in the horizontal direction, and rounded corners are processed at each edge of the first material mixing cavity 321.
Referring to fig. 2 and 4, a plurality of auxiliary holes 324 are formed in the guide block 32, one end of each auxiliary hole 324 is communicated to the second mixing cavity 322, the other end of each auxiliary hole 324 is communicated to the outer surface of the guide block 32, a plurality of holes corresponding to the auxiliary holes 324 are formed in the surface of the main mixing cavity 1, the auxiliary holes 324 are connected with air or liquid supply equipment arranged outside the main mixing cavity 1, and the horizontal height of the auxiliary holes 324 close to one end of the second mixing cavity 322 is lower than that of the other end. When the materials are mixed, the auxiliary holes 324 can be used for ventilating the second mixing cavity 322, and the air flow can blow the flowing materials, so that the full mixing of various materials is more facilitated. When the inside of the main mixing cavity 1 needs to be cleaned, cleaning liquid can be injected into the auxiliary holes 324 through the liquid supply device, so that the cleaning effect on the main mixing cavity 11 and the distributing block 31 is achieved. The inclined arrangement of the auxiliary holes 324 effectively reduces the possibility of backflow of the material in the main mixing chamber 11 within the auxiliary holes 324.
The embodiment of the application provides an automatic feeding color matching machine, which is implemented by the principle that various materials enter a main mixing chamber 11 from a feeding pipeline 2 to be premixed, then the materials pass through a distributing block 31 and naturally fall into a storage bin 4 from a plurality of feeding holes 311, in the falling process, the premixed materials are separated again through the plurality of feeding holes 311 and fall into the storage bin 4, natural dispersion and mixing of the various materials can be realized under the condition of no stirring, the process is carried out simultaneously along with the flow of the materials, the materials collected in the storage bin 4 can be directly used for production, the subsequent equipment does not need to wait for a long time, and continuous and uninterrupted material conveying can be realized. The circular-arc-shaped smooth-surface distributor block 31 can enable materials to freely flow along the surface of the distributor block 31, is more beneficial to the sufficient flow and mixing of the materials, and can enable the materials to uniformly spread over the whole surface of the distributor block 31 under the action of self gravity. The guiding block 32 can guide the materials passing through the distributing block 31, and various materials flow and converge along the surface of the first mixing cavity 321, so that the mixing sufficiency of various materials is effectively improved. Meanwhile, since the area of the blanking hole 323 is smaller than the surface area of the distributing block 31, when the material falls from the blanking hole 323, the material can reach the center of the distributing block 31 and then flow to the edge of the distributing block 31, thereby further helping the material to separate and mix.
Materials enter the transition hopper 52 from the first feeding bin 51, and the materials are accurately weighed in the transition hopper 52 by the weight sensor 56, so that staff can conveniently adjust the proportion of various materials. After weighing, the second valve 58 is opened to throw the material between the second feeding bins 53 and finally into the feeding pipeline 2, so that the accurate control of the proportions of various materials can be realized, and the finally required materials can be conveniently adjusted. Meanwhile, by reading the weight change of the weight sensor 56 in a certain period of time, the amount of the material actually added in the period of time can be obtained, so that the staff can monitor and adjust the material actually participating in the mixing process more conveniently.
In this embodiment, the main mixing chamber 11 is further internally inserted with a liquid level sensor, the liquid level sensor can detect the liquid level height in the main mixing chamber 11 in real time, and when the material distributing mechanism fails to cause the material to be blocked and the like, a worker can timely sense the abnormal rising of the liquid level in the main mixing chamber 11 through the liquid level sensor, so as to timely overhaul.
The above embodiments are not intended to limit the scope of the application, so that the equivalent changes of the structure, shape and principle of the application are covered by the scope of the application.