CN112721204A - Upper die turnover device with baking function - Google Patents
Upper die turnover device with baking function Download PDFInfo
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- CN112721204A CN112721204A CN202011637308.9A CN202011637308A CN112721204A CN 112721204 A CN112721204 A CN 112721204A CN 202011637308 A CN202011637308 A CN 202011637308A CN 112721204 A CN112721204 A CN 112721204A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3002—Superstructures characterized by combining metal and plastics, i.e. hybrid parts
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- Health & Medical Sciences (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Thermal Sciences (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The invention belongs to the technical field of automobile parts, and provides an upper die turnover device with a baking function. The turnover driving mechanism drives the fixing mechanism to turn over relative to the rack around the rotating shaft, so that the upper die fixed on the fixing frame can turn over along with the rotating shaft, and the automotive interior framework can be conveniently taken down or installed on the upper die. The baking mechanism is used for baking a product to be wrapped on the upper die and comprises a special-shaped hot air heating part and a special-shaped lamp tube heating part. The special-shaped hot air heating part is used for baking the middle concave part of the product to be wrapped, the special-shaped lamp tube heating part is used for baking the periphery of the product to be wrapped, the whole baking of the part to be wrapped is achieved, the glue on the reserved edge is heated, and the reserved edge is well attached to the car interior framework. The device realizes baking and edge covering integration, saves time and labor, ensures the attractiveness of products, and greatly improves the working efficiency.
Description
Technical Field
The invention belongs to the technical field of automobile parts, and particularly relates to an upper die turnover device with a baking function.
Background
The interior parts of the automobile are a part of the automobile, and have little influence on the performance of the whole automobile, but have a great influence on a user as a place that the user can visually see and touch. Nowadays, in order to improve the use comfort and the aesthetic appearance of the interior of the automobile, even the automobile manufacturers have increasingly high requirements for the beautification of interior parts of the automobile in order to meet the aesthetic and demand of consumers. The general beautifying method is to stick corresponding surface skin on the inner frame of the automobile. The large car interior framework is covered with the skin by using a covering device, while the small car interior framework, which is irregular in shape and is provided with a recess in the middle, such as an upper decorative plate, is usually manually covered in order to enable the skin to be smoothly and attractively covered on the car interior framework, so that the efficiency is low, and the quality cannot be guaranteed. When manual edge covering is carried out, edge covering and baking are separated, so that the viscosity of glue is greatly reduced, and the quality and the efficiency of edge covering are influenced. Even if the edge covering equipment is used, the upper die is not usually turned, people need to raise the head to take and place the upper die, and the edge covering equipment is very inconvenient.
Disclosure of Invention
The present invention has been made to solve the above problems, and an object of the present invention is to provide an upper die turnover device having a baking function.
The invention provides an upper die turnover device with a baking function, which is used for fixing and turning over an upper die and baking a product to be wrapped on the upper die, and has the characteristics that: a frame; the fixing mechanism is rotationally connected with the rack through a rotating shaft and used for fixing the upper die; the overturning driving mechanism is arranged on the rack and used for driving the fixing mechanism to overturn relative to the rack around the rotating shaft; the baking mechanism is used for baking a product to be wrapped; and the control mechanism is used for controlling the turnover driving mechanism and the baking mechanism, wherein the fixing mechanism comprises a fixing frame which is rotatably connected with the rack through a rotating shaft and an upper die which is fixed on the fixing frame, the turnover driving mechanism comprises a turnover lead screw which is fixedly connected with the fixing frame and a driving cylinder which is fixedly connected with the turnover lead screw, the driving cylinder is used for driving the turnover lead screw to move so as to drive the fixing frame to turn over, the baking mechanism comprises a special-shaped hot air heating part and a special-shaped lamp tube heating part, the special-shaped hot air heating part is used for baking a middle concave part of a product to be covered with edges under the control of the control mechanism, and the special-shaped lamp tube heating.
The upper die turnover device with the baking function provided by the invention can also have the following characteristics: the special-shaped hot air heating part comprises a hot air knife and an air knife cylinder for driving the hot air knife, and the air knife cylinder is used for driving the hot air knife to move to the corresponding position of the middle concave part under the control of the control mechanism so that the hot air knife can bake the middle concave part.
The upper die turnover device with the baking function provided by the invention can also have the following characteristics: the special-shaped lamp tube heating part comprises a special-shaped lamp tube and a lamp tube cylinder for driving the special-shaped lamp tube, and the lamp tube cylinder is used for driving the special-shaped lamp tube to move to a corresponding position of a reserved edge of a product to be wrapped under the control of the control mechanism so as to bake the reserved edge.
The upper die turnover device with the baking function provided by the invention can also have the following characteristics: wherein, one side of the special-shaped lamp tube is plated with gold, and the other side of the special-shaped lamp tube faces the reserved edge and is used for heating the reserved edge.
The upper die turnover device with the baking function provided by the invention can also have the following characteristics: when the special-shaped lamp tube moves to the corresponding position of the reserved edge of the product to be wrapped, the distance between the special-shaped lamp tube and the reserved edge is 2cm-3 cm.
The upper mold turnover device with the baking function provided by the invention can also have the following characteristics that: the temperature measuring part comprises a plurality of temperature measuring elements, and the plurality of temperature measuring elements are fixed on the fixed frame and used for measuring the temperature of a product to be covered.
The upper die turnover device with the baking function provided by the invention can also have the following characteristics: wherein, the control mechanism is electrically connected with the temperature measuring element, the special-shaped lamp tube and the hot air knife.
The upper die turnover device with the baking function provided by the invention can also have the following characteristics: the driving cylinder is a servo motor, the output end of the servo motor is connected with a speed reducer, and the speed reducer is connected with the turnover screw rod through a synchronous belt wheel, a synchronous belt and a turnover screw rod nut pair.
The upper die turnover device with the baking function provided by the invention can also have the following characteristics: the fixing mechanism is provided with a clamping part fixed on the fixing frame, and the clamping part is provided with four clamping cylinders and is used for clamping a product to be wrapped.
The upper die turnover device with the baking function provided by the invention can also have the following characteristics: wherein the turning angle of the fixing mechanism is 0-35 degrees.
Action and Effect of the invention
According to the upper die turnover device with the baking function, the fixed frame of the fixing mechanism is rotatably connected with the rack through the rotating shaft, so that the turnover driving mechanism drives the fixing mechanism to turn over around the rotating shaft relative to the rack, the upper die fixed on the fixed frame is turned over along with the rotating shaft, and the automotive interior framework can be conveniently taken down or mounted on the upper die. The baking mechanism is used for baking a product to be wrapped on the upper die and comprises a special-shaped hot air heating part and a special-shaped lamp tube heating part. The special-shaped hot air heating part is used for baking the middle concave part of the product to be wrapped, the special-shaped lamp tube heating part is used for baking the periphery of the product to be wrapped, the whole baking of the part to be wrapped is achieved, the glue on the reserved edge is heated, and the reserved edge is well attached to the car interior framework. The device realizes baking and edge covering integration, saves time and labor, ensures the attractiveness of products, and greatly improves the working efficiency.
Drawings
FIG. 1 is a schematic structural view of a baking welt composite apparatus in an embodiment of the present invention;
FIG. 2 is a diagram illustrating an upside-down position of an upper mold of the composite toasting and welting apparatus in an embodiment of the present invention;
FIG. 3 is a schematic structural view of a tumble drive mechanism in an embodiment of the present invention;
fig. 4 is a schematic view of an installation structure of the shaped hot air heating part in the embodiment of the present invention;
FIG. 5 is a schematic view of an installation structure of a shaped hot air heating part and a shaped lamp heating part in an embodiment of the present invention;
FIG. 6 is a schematic view showing an installation structure of a temperature measuring part in the embodiment of the present invention;
fig. 7 is a schematic structural view of a shaped hot air heating section in an embodiment of the present invention;
FIG. 8 is a schematic structural diagram of a heating portion of a shaped lamp tube in an embodiment of the invention;
FIG. 9 is a schematic view of a heating zone of a product to be hemmed in an embodiment of the present invention;
FIG. 10 is a schematic view of the structure of a lower die mounting apparatus in an embodiment of the present invention;
FIG. 11 is a schematic view of another angle of the lower die mounting apparatus in an embodiment of the present invention;
FIG. 12 is a schematic view of the skin installed after being positioned by the positioning pins in an embodiment of the invention;
FIG. 13 is a schematic view of the skin in an embodiment of the invention after it has been clamped;
FIG. 14 is a schematic view of the open clamping mechanism in an embodiment of the present invention;
FIG. 15 is a schematic view of the clamping mechanism in an embodiment of the invention; and
fig. 16 is a schematic structural view of the main support mold and the side mold rising to half according to the embodiment of the present invention.
Detailed Description
In order to make the technical means, creation features, achievement objects and effects of the present invention easy to understand, the upper mold turning device with the baking function of the present invention is specifically described below with reference to the embodiments and the accompanying drawings.
< example >
Fig. 1 is a schematic structural diagram of a baking and welting composite apparatus in an embodiment of the present invention.
As shown in fig. 1, the baking and welting composite apparatus 1000 is used for baking and welting an interior skeleton of a vehicle. The working environment of the baking and welting combined device 1000 is a constant temperature workshop at 25 ℃.
The baking and welting combined apparatus 1000 includes an upper die flipping unit 100, a baking mechanism, a lower die mounting unit 300, and a control mechanism (not shown in the drawings). In the present embodiment, an upper decorative panel, which is one of the vehicle interior frames, will be described as an example.
The upper die turnover device 100 is used for installing an upper die, the shape of the upper die is matched with the car interior framework, and the car interior framework is clamped on the upper die. The middle of the vehicle interior framework is provided with a sunken through hole, namely a sunken part. Correspondingly, the corresponding position of the upper die is also provided with a recess. Generally, the recessed portion is relatively small, and in the present embodiment, the recessed portion has an irregular elongated shape having a length of about 3cm and a width gradually increasing from 0.5cm to 1 cm.
The lower mold mounting device 300 is used for mounting a lower mold, and the shape of the lower mold is also matched with the interior framework of the vehicle. The lower die is used for fixing the surface of the vehicle interior framework for edge covering, and the surface of the surface is uniformly sprayed with glue by glue spraying equipment. The shape of epidermis and car interior trim skeleton phase-match, the epidermis has the cover part that covers the lower mould and does not cover the reservation limit of lower mould. The width of the reserved edge is set according to the position of the edge to be covered so as to be capable of keeping the edge of the vehicle interior framework, and in the embodiment, the width of the reserved edge is 1cm-2 cm. The corresponding opening of place that the epidermis corresponds the depressed part, conveniently bordures this depressed part. In this embodiment, the recessed portion refers to a hand-gripping portion of the trim panel's centerpiece aperture.
When the lower die mounting device 300 rises to attach the surface skin to the vehicle interior framework, a product to be covered with edges is obtained. The baking mechanism is used for baking the product to be wrapped. The control mechanism is electrically connected with the upper die turnover device, the lower die mounting device and the baking mechanism and controls the upper die turnover device, the lower die mounting device and the baking mechanism.
FIG. 2 is a diagram of an upper mold in a flipped state of the bake welt compound apparatus in an embodiment of the present invention.
As shown in fig. 1 and 2, the upper die flipping unit 100 includes a frame 101, a fixing mechanism 102, and a flipping drive mechanism 103.
The gantry 101 is placed on the ground. The fixing mechanism 102 includes a fixing frame 121 for fixing the upper die and a clamp portion. The clamping portions are four clamping cylinders 122, are mounted on the fixed frame 121, are located around the upper die, and clamp different portions of the vehicle interior framework to which the skin is attached.
The fixed frame 121 is rotatably connected to the frame 101 through a rotating shaft. The overturning driving mechanism 103 is arranged on the rack 101, drives the fixing mechanism 102 to overturn 0-35 degrees relative to the rack 101 around the rotating shaft, and is convenient for workers to take and place the vehicle interior framework and the finished product of edge covering.
Fig. 3 is a schematic structural view of the tumble drive mechanism in the embodiment of the present invention.
As shown in fig. 3, the inversion driving mechanism 103 includes an inversion screw 131, an inversion driving unit 132, a speed reducer 133, a timing pulley 134, a timing belt 135, and an inversion screw nut pair 136.
The turnover driving member 132 is a servo motor fixed on the frame 101, an output end of the servo motor is connected with the speed reducer 133, and the speed reducer 133 is connected with the turnover screw 131 through the synchronous pulley 134, the synchronous belt 135 and the turnover screw nut pair 136, so that the rotary motion is converted into the linear motion of the turnover screw 131. Therefore, the overturning driving piece drives the overturning screw rod to move so as to drive the fixed frame 121 to overturn, and further drives the product to be covered with the edge or the product completed with the edge fixed on the fixed frame 121 to overturn, so that the product is convenient to take and place.
Fig. 4 is a schematic view of an installation structure of the shaped hot air heating part in the embodiment of the present invention; FIG. 5 is a schematic view of an installation structure of a shaped hot air heating part and a shaped lamp heating part in an embodiment of the present invention; FIG. 6 is a schematic view of the mounting structure of the temperature measuring part in the embodiment of the present invention.
As shown in fig. 2 and 4-6, the baking mechanism includes a special-shaped hot air heating part 201, a special-shaped lamp heating part 202 and a temperature measuring part 203 which are mounted on the fixed frame 121.
The special-shaped hot air heating part 201 is used for baking the middle concave part A of the product to be wrapped under the control of the control mechanism.
The special-shaped lamp tube heating part 202 is used for baking the reserved edge on the periphery of the product to be wrapped under the control of the control mechanism.
The temperature measuring part 203 comprises a plurality of temperature measuring elements which are fixed on the fixed frame 121 and distributed around the upper die and beside the middle concave part of the automotive interior framework corresponding to the upper die, and are used for measuring the temperature of a product to be wrapped, the measured temperature is fed back to the control mechanism, the control mechanism adjusts the power of the special-shaped hot air heating part 201 and the special-shaped lamp tube heating part 202 according to the real-time temperature, and the phenomenon that the reserved edge is excessively baked to cause the wrapping quality to be reduced is prevented.
Fig. 7 is a schematic structural view of the special-shaped hot air heating portion in the embodiment of the present invention.
As shown in fig. 5 and 7, the special-shaped hot air heating portion 201 includes a hot air blade 211 and an air blade cylinder 212 that drives the hot air blade 211. The air knife cylinder 212 is installed on the fixed frame 121, under the control of the control mechanism, the hot air knife 211 is driven to descend to a position about 1cm above the middle concave part A of the product to be covered, hot air blown out by the hot air knife 211 is used for baking the middle concave part A, and glue on the reserved edge at the position is heated, so that the reserved edge can be well adhered to the interior framework of the vehicle.
Fig. 8 is a schematic structural diagram of a heating portion of a shaped lamp tube in an embodiment of the invention.
As shown in fig. 5 and 8, the shaped lamp heating portion 202 includes a shaped lamp 221 and a lamp cylinder 222 for driving the shaped lamp.
One surface of the special-shaped lamp tube 221 is gold-plated, and the other surface, i.e., the surface facing the reserved edge, is not gold-plated. The special-shaped lamp tube 221 is U-shaped, and the arc at the turning part is excessive. The shape of each special-shaped lamp tube 221 is set according to the shape of a product to be wrapped at the position needing to be heated, and the plurality of special-shaped lamp tubes 221 are sequentially arranged and distributed on the periphery of the upper die, so that the periphery of the product to be wrapped fixed on the upper die can be heated. Because of the close arrangement of the two shaped tubes 221, the heat is radiated, so the junction B can be heated well even in the place without tubes.
Each special-shaped lamp tube 221 is driven by a lamp tube cylinder 222, the lamp tube cylinders 222 are installed on the fixed frame 121, the special-shaped lamp tubes 221 fixed with the lamp tube cylinders are driven to descend to the periphery of the upper die under the control of the control mechanism, namely, the special-shaped lamp tubes 221 are about 2cm-3cm away from a product to be wrapped, heat emitted by tungsten filaments of the special-shaped lamp tubes 221 radiates to reserved edges of the positions, the skin and the car interior framework are heated, and therefore the reserved edges can be well adhered to the car interior framework.
FIG. 9 is a schematic view of the heating zone of the product to be hemmed in an embodiment of the present invention.
As shown in fig. 9, the special-shaped lamp 221 heats the reserved edge C around the product to be wrapped, and the hot air knife 211 heats the concave portion a. The temperature measuring elements at the A and C monitor the temperature at the A and C in real time, the measured temperature is transmitted to the control mechanism, and the control mechanism respectively adjusts the current of the heating elements of the special-shaped lamp tube 221 and the hot air knife 211 according to the temperature so as to control the power of the heating elements and further control the heating temperature.
FIG. 10 is a schematic view of the structure of a lower die mounting apparatus in an embodiment of the present invention; FIG. 11 is a schematic view of another angle of the lower die mounting apparatus in an embodiment of the present invention; FIG. 12 is a schematic view of the skin installed after being positioned by the positioning pins in an embodiment of the invention; FIG. 13 is a schematic view of the skin in an embodiment of the invention after it has been clamped; FIG. 14 is a schematic view of the open clamping mechanism in an embodiment of the present invention; FIG. 15 is a schematic view of the clamping mechanism in an embodiment of the invention; fig. 16 is a schematic structural view of the main support mold and the side mold rising to half according to the embodiment of the present invention.
As shown in fig. 10 to 16, the lower mold mounting apparatus 300 is used to mount a lower mold 400, and includes a main support mold 301, a main driving mechanism 302, a side mold 303, a side driving mechanism 304, a clamping mechanism 305, and a recessed hemming portion (not shown in the drawings).
The main supporting mold 301 is matched with the lower mold 400 in shape to fix the lower mold 400. The lower mold 400 has a plurality of alignment pins 401, and the alignment pins 401 are shaped to match the positions of the alignment holes on the skin.
The main drive mechanism 302 includes a support plate 321, a driver 322, a lead screw 323, a pressure sensor 324, a guide cylinder 325, and a guide shaft 326.
The driver 322 is a servo motor, and is fixed on the frame 101 and located below the center of the support plate 321, the output end of the motor is fixedly connected with the screw rod 323, and the top end of the screw rod 323 is provided with the pressure sensor 324. Under the control of the control mechanism, the driver 322 drives the screw rod 323 to ascend or descend, and drives the pressure sensor 324, the support plate 321, the main support mold 301, the side mold 303 and the clamping mechanism 305 to ascend and descend together.
The support plate 321 is placed on the pressure sensor 324, and the main support mold 301, the side mold 303, the side drive mechanism 304, and the clamp mechanism 305 are mounted on the upper surface. The guide shafts 326 are fixed at four corners of the lower surface of the support plate 321 and are fitted in the guide cylinders 325 fixed to the frame 101, and the guide shafts 326 move up and down in the guide cylinders 325.
After the lower die 400 is provided with the main supporting die tire 301, the skin is placed on the lower die 400, the positioning pins 401 are driven by the air cylinders fixed with the positioning pins to extend into the positioning holes, and the skin is spread on the lower die 400. The clamping mechanism 305 operates to clamp the reserved edge.
When the driver 322 drives the supporting plate 321 to ascend, the main supporting mold 301, the side mold 303, the lower mold 400 and the surface skin ascend together until the surface skin contacts the upper mold in an overturned state, and the surface skin is attached to the vehicle interior framework to obtain a product to be edge-wrapped. The positioning pins 401 retract, so that the edge of the edge mold 303 is convenient to be covered. In the process of attaching the skin to the vehicle interior skeleton to obtain a product to be covered, the pressure change in the whole process can be known through the pressure change of the pressure sensor 324, so that the force of attaching the skin to the vehicle interior skeleton is controlled.
The side mold 303 is disposed around the main support mold 301, and can be attached to the main support mold 301 without a gap, and corresponds to the reserved side, and supports the reserved side from below.
The side driving mechanism 304 is a cylinder, and drives the side mold 303 to move up and down with respect to the main support mold 301 under the control of the control mechanism.
The clamping mechanism 305 includes a plurality of flipping cylinders 351 and pneumatic clamps 352 secured to the flipping cylinders 351.
When the turning cylinder 351 does not act, the pneumatic clamp 352 is positioned above the reserved edge, and when the turning cylinder 351 acts, the pneumatic clamp 352 moves to the upper part of the reserved edge and cooperates with the edge mold 303 to clamp the reserved edge. When the edge is initially clamped, the gap between the pneumatic clamp 352 and the edge mold tire 303 is smaller than the thickness of the reserved edge, when the main driving mechanism 302 stops rising, the edge mold tire 303 and the pneumatic clamp 352 continue rising, but the pneumatic clamp 352 slowly turns outwards under the driving of the turning cylinder 351, so that the gap between the pneumatic clamp 352 and the edge mold tire 303 is gradually increased in the rising process, and when the reserved edge is attached to a product to be covered with the edge, the width of the gap is larger than the thickness of the reserved edge. The whole process simulates manual edge covering.
After the surrounding edge covering is finished, the driver 322 drives the supporting plate 321 to descend by a certain height, so as to drive the main supporting mold 301, the side mold 303 and the overturning cylinder 351 to descend synchronously, and at the moment, the sunken edge covering part arranged on the fixed frame 121 starts to act. The sunken bordure portion is including sunken bordure cylinder and fixing the sunken bordure piece at its output. The concave edge wrapping piece is positioned below the concave part, the shape of the concave edge wrapping piece is matched with that of the concave part, and the concave part is embedded into the concave part to rise upwards under the driving of the concave cylinder, so that the reserved edge at the position is attached to the periphery of the cavity of the concave part in an extruding mode. And then the concave edge covering piece exits from the concave part, and all edge covering is finished to obtain the product with the finished edge covering.
The method of use of the baking welt composite apparatus 1000 is as follows:
first, the fixing frame 121 of the upper die turnover device 100 is turned over to a certain angle, an operator mounts the car interior framework on the fixing frame 121, then the fixing frame 121 is turned over to return to an unturned state, and the four clamping cylinders further fix the car interior framework. And fixing the lower die 400 and the surface skin, lifting the lower die and the surface skin, returning the four clamping cylinders to the original positions, and attaching the surface skin to the surface of the automotive interior framework to obtain a product to be wrapped. Then the four clamping cylinders act to clamp the product to be edge-wrapped, and at the moment, the baking mechanism descends to begin baking the product to be edge-wrapped. And after baking, the baking mechanism returns. The side mold 303 continues to rise to wrap the reserved sides around the product to be wrapped. The side mold 303 descends and the recessed hemming portion starts to move to hem the reserved hem of the recessed portion. All the mechanisms return to the original positions, the fixed frame 121 is turned outwards, and an operator takes down the product to finish the process.
Effects and effects of the embodiments
According to the baking welt compound equipment provided by the embodiment, the baking welt compound equipment comprises an upper die turnover device, a baking mechanism and a lower die mounting device, wherein the upper die turnover device and the baking mechanism form the upper die turnover device with the baking function, and the action and the effect of each device are respectively explained below.
The upper die turnover device provided by the embodiment is provided with a rack, a fixing mechanism and a turnover driving mechanism. The fixed framework of the fixed mechanism is rotatably connected with the rack through the rotating shaft, so that the overturning driving mechanism drives the fixed mechanism to overturn around the rotating shaft relative to the rack, an upper die fixed on the fixed framework is overturned along with the rotating shaft, and the automotive interior framework can be conveniently taken down or installed on the upper die.
In the last mould turning device of this embodiment, the upset driving piece is servo motor, and this servo motor's output is connected with the speed reducer, and the speed reducer passes through synchronous pulley, hold-in range and upset screw-nut pair to be connected with the upset lead screw for rotary motion changes the linear motion of upset lead screw into, and along with the rising of upset lead screw, realizes fixed frame's upset that makes progress, simple structure, the operation of being convenient for.
In the upper die turnover device of the embodiment, the four clamping cylinders positioned on the periphery of the upper die and the fixing frame clamp and fix a product to be covered or an automotive interior framework.
In the upper die turnover device of the embodiment, the turnover angle of the fixed frame is 0-35 degrees, and the angle is convenient for an operator to take and place articles from the upper die to the maximum extent.
This embodiment still provides an go up mould turning device with toast function, including last mould turning device that this embodiment provided and toast the mechanism, go up mould turning device fixed and mould in the upset, toast the mechanism and toast fixing the product of borduring of treating on going up the mould, including special-shaped hot-blast heating portion and special-shaped fluorescent tube heating portion. The special-shaped hot air heating part is used for baking the middle concave part of the product to be wrapped, the special-shaped lamp tube heating part is used for baking the periphery of the product to be wrapped, the whole baking of the part to be wrapped is achieved, the glue on the reserved edge is heated, and the reserved edge is well attached to the car interior framework.
In the upper die turnover device with the baking function provided by the embodiment, when heating is needed, the lamp tube cylinder drives the special-shaped lamp tube to move to the corresponding position of the reserved edge of the product to be covered under the control of the control mechanism, and after the heating is finished, the special-shaped lamp tube moves away, so that other operations are not influenced. And one side of the special-shaped lamp tube is plated with gold, the other side of the special-shaped lamp tube which is not plated with gold faces the reserved edge and is 2cm-3cm away from the reserved edge, and heat energy is reflected to the reserved edge through the gold-plated layer, so that the energy is saved and the efficiency is high. In addition, the hot air knife heats the concave part which is not easy to heat in the middle under the driving of the air knife cylinder.
In the upper die turnover device with the baking function provided by the embodiment, the plurality of temperature measuring elements are fixed on the fixed frame and are dispersed at positions of products to be wrapped to measure the temperature of the products to be wrapped, the control mechanism is electrically connected with the temperature measuring elements, the special-shaped lamp tubes and the hot air knife, and the control mechanism adjusts the heating temperatures of the special-shaped lamp tubes and the hot air knife according to the measured temperature to realize intelligent temperature control in the heating process.
The embodiment also provides a device for mounting the lower die, which is also a lower die mounting device. The device is used for installing a lower die, and the lower die is used for fixing the surface. The lower die mounting device comprises a main supporting die tire, a main driving mechanism, a side die tire, a side driving mechanism and a clamping mechanism. The main supporting mould tire fixes the lower mould, the main driving mechanism drives the main supporting mould tire to ascend to drive the lower mould to ascend, and the surface skin fixed on the lower mould is attached to the car interior framework to obtain a product to be covered; and the side mold is arranged at the corresponding position of the reserved edge to support the reserved edge, the clamping mechanism and the side mold are matched to clamp the reserved edge, the side driving mechanism drives the side mold to ascend relative to the main supporting mold, the reserved edge is coated on a product to be covered with the edge, and automatic edge covering is achieved. In addition, the main supporting mould is placed on the pressure sensor, the main supporting mould and the pressure sensor are lifted together, the speed of the driver is controlled through the change of the pressure in the process that the surface skin is attached to the car interior framework, the pressure of the lower mould to the car interior framework is adjusted to a proper value, and the surface skin is attached completely and is not excessively extruded.
In the device for installing the lower die provided by the embodiment, the main driving mechanism further comprises a support plate, a guide cylinder and a guide shaft, wherein the guide cylinder and the guide shaft are arranged below the support plate, so that the positions of the support plate, a main support die tire and a side die tire on the support plate do not change in the ascending or descending process, the operation is stable, the skin can be attached to the preset position of the automobile interior framework, and the skin is not attached askew due to deviation in the ascending process.
In the device for installing the lower mould that this embodiment provided, the gap between pneumatic clip and the side forms child crescent in the in-process that rises, when reserving the limit and pasting on waiting to bordure the product, the gap width is greater than the thickness of reserving the limit, and the manual work of simulation is bordured, provides the quality of borduring.
In the device for mounting the lower die provided by the embodiment, the concave edge-covering cylinder drives the concave edge-covering piece to be embedded into the concave part to cover the concave part, so that the difficult problem of covering the small concave part is well solved.
According to the baking and welting compound equipment provided by the embodiment, the upper die overturning device is provided with the upper die, and the upper die is used for fixing the car interior framework; the lower die mounting device is used for mounting a lower die, and the lower die is used for fixing the surface; under the control of the control mechanism, the lower die rises to attach the surface skin to the vehicle interior framework, and a product to be covered is obtained; the baking mechanism is used for baking products to be wrapped under the control of the control mechanism, then the side mold and the clamping mechanism of the lower mold mounting device are used for wrapping the reserved edge, the products are taken down, the whole process and the wrapping baking are integrated, convenience and rapidness are achieved, and the working efficiency is improved.
The above embodiments are preferred examples of the present invention, and are not intended to limit the scope of the present invention.
Claims (10)
1. The utility model provides an go up mould turning device with toast function for mould in fixed and the upset, and to fix it toasts to go up the product of borduring of treating on the mould, its characterized in that includes:
a frame;
the fixing mechanism is rotationally connected with the rack through a rotating shaft and used for fixing the upper die;
the overturning driving mechanism is arranged on the rack and used for driving the fixing mechanism to overturn around the rotating shaft relative to the rack;
the baking mechanism is used for baking the product to be wrapped; and
a control mechanism for controlling the turnover driving mechanism and the baking mechanism,
wherein the fixing mechanism comprises a fixing frame which is rotationally connected with the frame through the rotating shaft and an upper die which is fixed on the fixing frame,
the overturning driving mechanism comprises an overturning screw rod fixedly connected with the fixed frame and a driving cylinder fixedly connected with the overturning screw rod,
the driving cylinder is used for driving the overturning screw rod to move so as to drive the fixed frame to overturn,
the baking mechanism comprises a special-shaped hot air heating part and a special-shaped lamp tube heating part,
the special-shaped hot air heating part is used for baking the middle concave part of the product to be wrapped under the control of the control mechanism,
the special-shaped lamp tube heating part is used for baking the product to be wrapped under the control of the control mechanism.
2. The upper mold turnover device with baking function as claimed in claim 1, wherein:
wherein the special-shaped hot air heating part comprises a hot air knife and an air knife cylinder for driving the hot air knife,
the air knife cylinder is used for driving the hot air knife to move to the corresponding position of the middle concave part under the control of the control mechanism, so that the hot air knife can bake the middle concave part.
3. The upper mold turnover device with baking function as claimed in claim 1, wherein:
wherein the special-shaped lamp tube heating part comprises a special-shaped lamp tube and a lamp tube cylinder for driving the special-shaped lamp tube,
the lamp tube cylinder is used for driving the special-shaped lamp tube to move to the corresponding position of the reserved edge of the product to be wrapped under the control of the control mechanism, so that the reserved edge is baked.
4. The upper mold turnover device with baking function as claimed in claim 3, wherein:
one surface of the special-shaped lamp tube is plated with gold, and the other surface of the special-shaped lamp tube faces the reserved edge and is used for heating the reserved edge.
5. The upper mold turnover device with baking function as claimed in claim 3, wherein:
when the special-shaped lamp tube moves to the corresponding position of the reserved edge of the product to be wrapped, the distance between the special-shaped lamp tube and the reserved edge is 2cm-3 cm.
6. The upper mold turnover device with baking function as claimed in claim 3, further comprising:
a temperature measuring part for measuring the temperature of the object,
the temperature measuring part comprises a plurality of temperature measuring elements, and the temperature measuring elements are fixed on the fixed frame and used for measuring the temperature of the product to be covered.
7. The upper mold turnover device with baking function as claimed in claim 6, wherein:
the control mechanism is electrically connected with the temperature measuring element, the special-shaped lamp tube and the hot air knife.
8. The upper mold turnover device with baking function as claimed in claim 1, wherein:
the driving cylinder is a servo motor, the output end of the servo motor is connected with a speed reducer, and the speed reducer is connected with the turnover screw rod through a synchronous belt pulley, a synchronous belt and a turnover screw rod nut pair.
9. The upper mold turnover device with baking function as claimed in claim 1, wherein:
the fixing mechanism is provided with a clamping part fixed on the fixing frame, and the clamping part is provided with four clamping cylinders and is used for clamping the product to be wrapped.
10. The upper mold turnover device with baking function as claimed in claim 1, wherein:
wherein the turning angle of the fixing mechanism is 0-35 degrees.
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CN202011637308.9A CN112721204A (en) | 2020-12-31 | 2020-12-31 | Upper die turnover device with baking function |
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CN202011637308.9A CN112721204A (en) | 2020-12-31 | 2020-12-31 | Upper die turnover device with baking function |
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CN108908913A (en) * | 2018-09-21 | 2018-11-30 | 德奥福臻越智能机器人(杭州)有限公司 | Infrared and hot air combined heating device and Door Armrest equipment for wrapping |
CN209521275U (en) * | 2018-07-23 | 2019-10-22 | 常熟安通林汽车饰件有限公司 | A kind of automatic Wrapping apparatus of handrail |
CN215151970U (en) * | 2020-12-31 | 2021-12-14 | 臻越自动化技术(上海)有限公司 | An upper mold turning device with baking function |
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CN203900196U (en) * | 2014-04-18 | 2014-10-29 | 上海吉翔汽车车顶饰件有限责任公司 | Flanging equipment for car ceiling |
CN105799161A (en) * | 2016-05-31 | 2016-07-27 | 上海子元汽车零部件有限公司 | Fabric coating device of automobile sunshading board |
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