Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide a bar-shaped material slitting and boxing production line, which can directionally convey and automatically collect cotton swab material bars, is beneficial to improving the automation degree, effectively reduces the labor intensity of workers, improves the production and processing efficiency, shortens the production and processing time and reduces the labor cost, and is also beneficial to avoiding the cotton swab material bars from being stained, enabling the cotton swab material bars to be orderly arranged and improving the quality of cotton swab products.
The purpose of the invention is realized by adopting the following technical scheme:
bar-shaped material cuts vanning production line, include the frame, cut device, material feeding unit, collection device and connect the material guide, cut device, material feeding unit, collection device and establish in the frame, it is used for cutting processing to bar-shaped material to cut the device, collection device is equipped with the collection chamber, material feeding unit can adjust the pendulum of bar-shaped material to and will cut the bar-shaped material of device processing carry extremely collect the intracavity, connect the material guide to be used for linking up material feeding unit and can make bar-shaped material neatly in collecting the chamber collecting intracavity lift.
Furthermore, the material receiving guide piece is movably mounted on the collecting device or the rack, and the material receiving guide piece spans two sides of the collecting cavity.
Further, a winding roller is rotatably arranged on the collecting device or the rack, and the material receiving guide piece is wound on the winding roller.
Furthermore, the bar-shaped material slitting and boxing production line further comprises a monitoring device for detecting the collection condition of the bar-shaped materials, the monitoring device comprises a sensor and an alarm mechanism, the sensor is used for sending out a detection signal, and the alarm mechanism is used for receiving the detection signal and sending out an alarm signal.
Furthermore, the stick-shaped material slitting and boxing production line further comprises a pressing guide device, and the pressing guide device is used for pressing the stick-shaped materials on the feeding device and guiding the stick-shaped materials to enter the collecting cavity in order.
Further, press material guider to include support, initiative gyro wheel, driven gyro wheel, guidance tape and actuating mechanism, the support is located between material feeding unit, the collection device, initiative gyro wheel, driven gyro wheel rotationally install on the support, the guidance tape is around establishing on initiative gyro wheel, driven gyro wheel, the guidance tape is used for with material feeding unit butt, actuating mechanism is connected with the initiative gyro wheel for provide initiative gyro wheel pivoted power.
Furthermore, a guide groove capable of containing the rod-shaped materials is formed in the guide belt.
Furthermore, the feeding device comprises a first guide transmission line, a second guide transmission line and a third guide transmission line, the conveying tracks of the first guide transmission line and the second guide transmission line, the conveying tracks of the second guide transmission line and the conveying tracks of the third guide transmission line intersect, the first guide transmission line is used for conveying the rod-shaped materials processed by the slitting device to the second guide transmission line, and the third guide transmission line is used for conveying the rod-shaped materials output by the second guide transmission line to the collecting cavity and adjusting the swinging direction of the rod-shaped materials.
Furthermore, the first guide transmission line, the second guide transmission line and the third guide transmission line respectively comprise a conveying belt, baffles and a driving device, the baffles are respectively arranged on two sides of the conveying belt, and the driving device is in transmission connection with the conveying belt and is used for driving the conveying belt to rotate; and a guide rod is arranged between the baffles of the third guide transmission line, is positioned on the upper side of the conveying belt and is used for contacting the rod-shaped materials and adjusting the swinging direction of the rod-shaped materials.
Further, drive arrangement includes drive roll, driven voller, driving belt, motor, tensioning roller and two driving rollers, the conveyer belt is around establishing on two driving rollers, one in two driving rollers and the coaxial setting of driven voller, the driving belt is around establishing on drive roll, driven voller, the output shaft and the drive roll of motor are connected for provide drive roll pivoted power, tensioning roller movable mounting is in the frame, just the tensioning roller is located between two driving rollers and is connected with the transmission of two driving rollers, is used for adjusting the elasticity of conveyer belt.
Compared with the prior art, the invention has the beneficial effects that:
the production line for slitting and boxing the rod-shaped materials comprises a rack, a slitting device, a feeding device, a collecting device and a material receiving guide piece, wherein the feeding device directionally adjusts the rods cut and processed by the slitting device and conveys the rods to a collecting cavity, the material receiving guide piece plays a role of connecting the feeding device, the rods fall on the material receiving guide piece under the action of gravity, and the material receiving guide piece enables the rods to be orderly arranged in the collecting cavity, so that the automatic collection of the rods is realized, the automation degree is favorably improved, the labor intensity of workers can be effectively reduced, the production and processing efficiency is improved, the production and processing time is shortened, the labor cost is reduced, the rods can be favorably prevented from being stained, the rods are orderly discharged, and the quality of cotton swab products is improved.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and the detailed description, and it should be noted that any combination of the embodiments or technical features described below can be used to form a new embodiment without conflict.
As shown in fig. 1 to 3, the embodiment of the present invention provides a rod-shaped material slitting and packing production line, which is used for directionally conveying and automatically collecting rod-shaped materials such as cotton swab material rods 5, so that the rod-shaped materials are arranged in order. Specifically, the material of the swab stick 5 of the present embodiment is preferably a paper material. The rod-shaped material slitting and boxing production line provided by the embodiment of the invention can be combined with other devices or production lines, so that the automatic collection and arrangement of materials in the production process, the detection process or other processes are realized. The stick-shaped material slitting and boxing production line of this embodiment, it includes frame 1, cut the device, material feeding unit, collection device 3 with connect the material guide, cut the device, material feeding unit, collection device 3 establishes in frame 1, it is used for cutting processing to stick-shaped material to cut the device, collection device 3 is equipped with the collection chamber, material feeding unit can adjust the pendulum of stick-shaped material to and will cut the stick-shaped material of device processing and carry to collecting the intracavity, connect the material guide to be used for linking up material feeding unit and can make stick-shaped material neatly arrange in collecting the chamber collecting intracavity in the intracavity lift.
On the basis of the structure, the material rods cut and processed by the cutting device are directionally adjusted by the feeding device and conveyed towards the direction of the collecting device 3, the material rods leave the feeding device and then enter the collecting cavity, the material receiving guide part plays a role in connecting the feeding device, the material rods fall on the material receiving guide part under the action of gravity, the material receiving guide part enables the material rods to be neatly arranged in the collecting cavity, along with the gradual increase of the number of the material rods, the acting force exerted on the material receiving guide part is also increased, and then the material receiving guide part can be pressed downwards, so that the height of the material receiving guide part in the collecting cavity is reduced, and when the material rods are fully collected in the collecting cavity, the position of the material receiving guide part is reduced to the lowest position and is contacted with the bottom of the collecting cavity. Therefore, the automatic stacking and feeding system can automatically collect the material rods, is beneficial to improving the automation degree, can effectively reduce the labor intensity of workers, improve the production and processing efficiency, shorten the production and processing time and reduce the labor cost, and can also help to avoid the damage of the material rods, ensure the material rods to be orderly discharged and improve the quality of cotton swab products.
Wherein, the collection device 3 of this embodiment is located material feeding unit's one end, and the direction of connecing material guide and material feeding unit's pay-off is located same straight line, makes to connect the material guide can link up with material feeding unit better to can arrange the material stick neatly in the collection chamber.
As a preferred embodiment in this embodiment, the material receiving guide is movably mounted on the frame 1, and the material receiving guide spans the left and right sides of the collecting cavity.
Note that, a wind-up roll 6 is rotatably mounted on the frame 1 of the present embodiment, and the receiving guide is preferably a belt-like object wound around the wind-up roll 6. Like this, connect the one end of material guide to fix on one side of collecting the chamber, connect the other end of material guide around establishing on wind-up roll 6, and then realize connecing the effective rolling of material guide for connect the material guide to span the left and right sides of collecting the chamber. Specifically, the wind-up roller 6 is mounted on the frame 1 through a rotating shaft.
In a preferred embodiment, the receiving guide is a paper strip 4. In particular, the width of the strip 4 is adapted to the width of the collecting chamber. In this embodiment, can open a hole grafting bolt structure on collection device 3, the one end of paper tape 4 can be fixed on bolt structure through modes such as sticky tape bonding or clip clamp, and the other end of paper tape 4 is around establishing on wind-up roll 6 to realize the effective rolling of paper tape 4.
Certainly, the material receiving guide part can also be of other structures such as a belt, but the cost of the paper tape 4 is relatively low, so that the cost of production and processing is saved, and the weight of the paper tape 4 is light, so that the paper tape is lowered under the acting force applied by the material rod.
Specifically, the feeding device of this embodiment is preferably a conveying belt 17, and it can be understood that, in order to make the central axis of the material rod parallel to the width direction of the collecting cavity when the material rod falls into the collecting cavity, the placing direction of the material rod can be adjusted when the material rod is input into the conveying belt 17, so that the central axis of the material rod is parallel to the width direction of the collecting cavity, which is favorable for the material rod to be arranged neatly in the collecting cavity. Of course, the conveyer belt 17 may be provided with other limiting structures such as a limiting groove to effectively adjust the placing direction of the material rods.
It is worth mentioning that rodlike material is cut and is vanned production line still includes the monitoring devices who is used for detecting the material and collects the condition, and monitoring devices includes sensor 7 and alarm mechanism 8, and sensor 7 is used for sending detecting signal, and alarm mechanism 8 is used for receiving detecting signal and sends alarm signal. Like this, when sensor 7 detected the material stick and collected the full collection chamber, sensor 7 sent detecting signal, and alarm mechanism 8 received detecting signal and will send alarm signal, reminded the staff to prevent that the material stick from overflowing the collection chamber.
In this embodiment, the sensor 7 may be mounted on the upper side of the collection chamber. Of course, the sensors 7 can also be a pair, which are respectively arranged on the upper side of the collecting cavity and the bottom of the collecting cavity, so as to better detect the collection condition of the material rods.
In particular, the collecting device 3 is a collecting box with an opening at one end, the opening is communicated with the collecting cavity, and the feeding device is positioned at one end of the opening, so that the material rod can fall into the collecting cavity through the opening after leaving the feeding device. More specifically, the collection bin is preferably of rectangular configuration.
In a better implementation mode, the stick-shaped material slitting and boxing production line further comprises a pressing guide device, and the pressing guide device is used for pressing the material sticks on the feeding device and guiding the material sticks to enter the collecting cavity in order.
It should be emphasized that the pressing material guiding device comprises a bracket 9, a driving roller 10, a driven roller 11, a guiding belt 12 and a driving mechanism, wherein the bracket 9 is arranged between the feeding device and the collecting device 3, and specifically, the bracket 9 is positioned at the upper side of the opening of the feeding device and the collecting box, so that the material rod can smoothly fall into the collecting cavity through the opening after leaving the feeding device. The driving roller 10 and the driven roller 11 are rotatably mounted on the bracket 9, the guide belt 12 is wound on the driving roller 10 and the driven roller 11, the guide belt 12 is used for being abutted to the feeding device, and an output shaft of the driving mechanism is connected with the driving roller 10 and used for providing power for rotation of the driving roller 10.
In this embodiment, the driving roller 10 and the driven roller 11 are respectively mounted on the bracket 9 through a rotating shaft. The driving mechanism in this embodiment may be a motor or the like, but is not limited thereto. Wherein, the output shaft of the motor is in transmission connection with the driving roller 10 through a rotating shaft.
As preferred embodiment, be equipped with the guide way 13 of a plurality of holding material sticks on the guidance tape 12, the axis direction of guide way 13 is parallel with the width direction who collects the chamber, like this, is favorable to improving the guide effect of guide tape 12 to the material stick, makes it can get into in order and collect the intracavity, and collection efficiency is higher.
In a preferred embodiment, one end of the bracket 9 is hinged to the frame 1, and the other end of the bracket 9 is located above the opening of the collecting box. Like this, through making support 9 around the pivot anticlockwise rotation on the initiative gyro wheel 10, can make support 9 support and upwards overturn by the one end that leans on collecting box opening top, make the guidance tape 12 that support 9 articulates the one end correspondence on frame 1 can more press close to the material feeding unit surface, can adjust the pressure size that guidance tape 12 applyed on the material stick promptly, be favorable to improving the direction efficiency of pressing material guider to make the material stick neatly arrange in collecting the chamber.
In addition, the feeding device is a substantially three-way transmission system and comprises a first guide transmission line 14, a second guide transmission line 15 and a third guide transmission line 16, the transmission tracks of the first guide transmission line 14, the second guide transmission line 15 and the third guide transmission line 16 are intersected, the first guide transmission line 14 is used for transmitting the material rods processed by the splitting device to the second guide transmission line 15, and the third guide transmission line 16 is used for transmitting the material rods output by the second guide transmission line 15 to the collecting device 3 and adjusting the swinging direction of the material rods.
Thus, the first guide transmission line 14, the second guide transmission line 15 and the third guide transmission line 16 are arranged between the slitting device and the collecting device 3, so that the conveying tracks of the first guide transmission line 14 and the second guide transmission line 15, and the conveying tracks of the second guide transmission line 15 and the third guide transmission line 16 are crossed, the conveying direction of the material rod can be effectively adjusted, and the third guide transmission line 16 can further adjust the swing direction of the material rod to provide a guide effect. Therefore, the three-way transmission system provided by the embodiment of the invention can automatically and directionally convey the material rods to the collecting device 3, so that the material rods can orderly enter the collecting box, the automation degree is favorably improved, the labor intensity of workers can be effectively reduced, the production and processing efficiency is improved, the production and processing time is shortened, the labor cost is reduced, the cotton swab material rods 5 can be favorably prevented from being stained, the cotton swab material rods are orderly discharged, and the quality of cotton swab products is improved.
Furthermore, a first guide transmission line 14, a second guide transmission line 15 and a third guide transmission line 16 are all mounted on the frame 1, and the swaging guide is fitted to the third guide transmission line 16, i.e., the guide strip 12 is adapted to abut against the third guide transmission line 16.
In a preferred embodiment, the second guiding transmission line 15 is perpendicular to the first guiding transmission line 14 and the third guiding transmission line 16, respectively, and the first guiding transmission line 14 and the third guiding transmission line 16 are parallel to each other, so that the conveying direction of the material rods can be effectively adjusted.
Specifically, the second guiding transmission line 15 is provided with a partition plate, which can divide the material rod on the second guiding transmission line 15, so as to provide better guiding and current limiting effects for the material rod. In the present embodiment, the partition plate is vertically disposed at the center of the second guide conveying line 15.
More specifically, the first guiding transmission line 14, the second guiding transmission line 15 and the third guiding transmission line 16 each include a conveying belt 17, a baffle 18 and a driving device, the baffle 18 is fixed on the frame 1 and respectively located at two sides of the conveying belt 17, so as to prevent the material rods from falling to the ground during the conveying process, and the driving device is in transmission connection with the conveying belt 17 and is used for driving the conveying belt 17 to rotate.
In the present embodiment, the number of the baffle plates 18 per transfer line is two.
In a preferred embodiment, a guide rod 19 is arranged between the two baffles 18 on the third guide conveying line 16, and the guide rod 19 is positioned on the upper side of the conveying belt 17 and is used for contacting the material rods and adjusting the swinging direction of the material rods, so that the material rods pass through a gap between the guide rod 19 and the conveying belt 17, and the automatic orientation of the material rods can be realized. In practice, the guide bar 19 is perpendicular to the conveying track of the third guide conveying line 16, and the collecting box is preferably rectangular in structure, and the guide bar 19 is parallel to the width direction of the collecting box. In addition, the gap between the guide rod 19 and the conveying belt 17 can be set to allow only one material rod to pass through at a time, so that the swinging direction of the material rods can be effectively adjusted, and the speed of the material rods entering the collecting box can be adjusted.
In this embodiment, the two ends of the guide rod 19 may be fixed to the two blocking plates 18 by welding or the like. The number of the guide rods 19 is several.
As a preferred embodiment, the driving device includes a driving roller 20, a driven roller 21, a transmission belt 22, a motor and two transmission rollers, wherein the two transmission rollers are respectively installed on the frame 1 through transmission shafts, the conveying belt 17 is wound on the two transmission rollers, one of the two transmission rollers is coaxially arranged with the driven roller 21, the transmission belt 22 is wound on the driving roller 20 and the driven roller 21, and an output shaft of the motor is connected with the driving roller 20 for providing power for the rotation of the driving roller 20.
The better embodiment is, drive arrangement still includes tensioning roller 23, tensioning roller 23 is located two driving roller downside and is connected with two driving roller transmissions, in this embodiment, tensioning roller 23 passes through the tensioning axle and installs in frame 1, be equipped with adjusting through hole 2 on frame 1, this tensioning axle passes through set nut 24 and installs in adjusting through hole 2, like this, can be through making above-mentioned tensioning axle move from top to bottom at adjusting through hole 2, rethread set nut 24 locking is on adjusting through hole 2 after adjusting tensioning roller 23's level for tensioning roller 23 can effectively adjust the elasticity of conveyer belt 17.
When the cutting device is used, the material rod is cut into the length meeting the production requirement by the cutting device, the material rod processed by the cutting device is conveyed to the second guide conveying line 15 by the first guide conveying line 14, and the conveying direction of the material rod is converted for the first time; the second guiding transmission line 15 conveys the material rods to the third guiding transmission line 16, and the conveying direction of the material rods is converted for the second time. Moreover, the material rod passes through the guide rod 19 and contacts with the guide rod, under the guiding action of the guide rod 19, the material rod is favorably contacted with the guide rod 19, so that the central axis of the material rod is adjusted to be parallel to the width direction of the collecting cavity, and the material rod can orderly enter the collecting box.
The paper tape 4 is wound on the winding roller 6, and one end of the paper tape 4 is fixed on one side of the collecting box, so that the paper tape 4 can cross the left side and the right side of the collecting cavity. Under the action of the guide belt 12, after the material rods leave the feeding device, the material rods enter the opening of the collecting box from the gap among the third guide transmission line 16, the bracket 9 and the collecting box, then the material rods enter the collecting cavity and fall on the paper tape 4, and at the moment, the material rods are stacked along the width direction of the collecting cavity. The stack of bars presses down the paper strip 4, and when the bars are gathered to the collecting chamber, the position of the paper strip 4 is lowered to the lowest position, so that the paper strip 4 is in contact with the bottom of the collecting chamber. At the moment, the sensor 7 sends out a detection signal, and the alarm mechanism 8 sends out an alarm signal after receiving the detection signal to remind a worker to process in time.
The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, and any insubstantial changes and substitutions made by those skilled in the art based on the present invention are within the protection scope of the present invention.