CN112719162A - Method for processing pet steel wire cage - Google Patents
Method for processing pet steel wire cage Download PDFInfo
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- CN112719162A CN112719162A CN202011394152.6A CN202011394152A CN112719162A CN 112719162 A CN112719162 A CN 112719162A CN 202011394152 A CN202011394152 A CN 202011394152A CN 112719162 A CN112719162 A CN 112719162A
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- steel wire
- fixedly connected
- plate
- wire cage
- water washing
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 95
- 239000010959 steel Substances 0.000 title claims abstract description 95
- 238000000034 method Methods 0.000 title claims description 11
- 238000003466 welding Methods 0.000 claims abstract description 30
- 238000005520 cutting process Methods 0.000 claims abstract description 26
- 238000003672 processing method Methods 0.000 claims abstract description 19
- 238000004381 surface treatment Methods 0.000 claims abstract description 15
- 238000001962 electrophoresis Methods 0.000 claims abstract description 14
- 239000000047 product Substances 0.000 claims abstract description 10
- 238000004806 packaging method and process Methods 0.000 claims abstract description 9
- 238000009966 trimming Methods 0.000 claims abstract description 8
- 239000011265 semifinished product Substances 0.000 claims abstract description 5
- 238000005406 washing Methods 0.000 claims description 72
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 67
- 238000003825 pressing Methods 0.000 claims description 34
- 230000000087 stabilizing effect Effects 0.000 claims description 12
- 238000005507 spraying Methods 0.000 claims description 11
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 10
- 238000004804 winding Methods 0.000 claims description 7
- 239000002253 acid Substances 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 6
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims description 5
- 238000005422 blasting Methods 0.000 claims description 5
- 230000006835 compression Effects 0.000 claims description 5
- 238000007906 compression Methods 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 5
- 239000003973 paint Substances 0.000 claims description 5
- 229910000077 silane Inorganic materials 0.000 claims description 5
- 239000003513 alkali Substances 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000007654 immersion Methods 0.000 claims description 3
- 238000006386 neutralization reaction Methods 0.000 description 8
- 238000005554 pickling Methods 0.000 description 8
- 239000011248 coating agent Substances 0.000 description 7
- 238000000576 coating method Methods 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000005260 corrosion Methods 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 239000002585 base Substances 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 238000002444 silanisation Methods 0.000 description 3
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 239000012670 alkaline solution Substances 0.000 description 2
- 238000005056 compaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 239000003345 natural gas Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 238000000108 ultra-filtration Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010622 cold drawing Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
- 235000021110 pickles Nutrition 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/12—Making special types or portions of network by methods or means specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
- B21F1/026—Straightening and cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/08—Making wire network, i.e. wire nets with additional connecting elements or material at crossings
- B21F27/10—Making wire network, i.e. wire nets with additional connecting elements or material at crossings with soldered or welded crossings
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
The invention provides a processing method of a pet steel wire cage. The processing method of the pet steel wire cage comprises the following steps: s1, straightening and cutting, namely straightening and cutting the steel wire through a straightening and cutting mechanism; s2, forming, namely manually adjusting the steel wire which is straightened and cut in the S1 to the required specification; s3, welding, namely welding the steel wire formed in the S2 through a fixing mechanism; s4, trimming, namely trimming the welded steel wire cage in the S3 by using a hydraulic trimmer; s5, performing surface treatment, namely performing electrophoresis surface treatment on the welded and trimmed steel wire cage; s6, assembling, namely assembling the semi-finished product with the surface treated; s7, inspecting the assembled finished steel wire cage; and S8, packaging the finished product, and packaging the qualified product for delivery. The processing method of the pet steel wire cage provided by the invention has the advantages that the steel wires are conveniently straightened and cut off, and the processing efficiency is high.
Description
Technical Field
The invention relates to the technical field of steel wire cage processing, in particular to a processing method of a pet steel wire cage.
Background
The steel wire is one of four large varieties of plates, pipes, shapes and wires of steel materials, is a reprocessed product made of hot rolled wire rods through cold drawing, is classified according to the section shape and mainly comprises a circle, a square, a rectangle, a triangle, an ellipse, a flat, a trapezoid, a Z shape and the like, the pet cage usually uses the steel wire as a raw material to be processed into a cage, and the common processing modes of the pet steel wire cage are plastic spraying, plastic dipping, electrophoresis and the like.
At present, some current pet steel wire cages are adding man-hour, because there is not convenient for handle of flare-outing to the steel wire, inconvenient cutting off it, and use the manual work to take and weld usually when the welding, lead to the efficiency of preparation processing lower, and the pet cage quality after the processing is excellent inadequately, can not satisfy user's user demand
Therefore, there is a need to provide a method for manufacturing pet wire cages to solve the above-mentioned technical problems.
Disclosure of Invention
In order to solve the technical problems, the invention provides the pet steel wire cage processing method which is convenient for straightening the steel wire, convenient for cutting the steel wire and high in processing efficiency.
The invention provides a processing method of a pet steel wire cage, which comprises the following steps:
s1, straightening and cutting, namely straightening and cutting the steel wire through a straightening and cutting mechanism;
s2, forming, namely manually adjusting the steel wire which is straightened and cut in the S1 to the required specification;
s3, welding, namely welding the steel wire formed in the S2 through a fixing mechanism;
s4, trimming, namely trimming the welded steel wire cage in the S3 by using a hydraulic trimmer;
s5, performing surface treatment, namely performing electrophoresis surface treatment on the welded and trimmed steel wire cage;
s6, assembling, namely assembling the semi-finished product with the surface treated;
s7, inspecting the assembled finished steel wire cage;
and S8, packaging the finished product, and packaging the qualified product for delivery.
Preferably, the surface treatment comprises: shot blasting, pretreatment, water dropping, pure water washing, water dropping, cathode electrophoresis, FU0 washing, UF1 water washing, UF2 water washing, pure water washing, water dropping, electrophoretic paint drying and natural cooling, wherein the pretreatment comprises the following steps: acid washing, middle washing, water washing 1, water washing 2, silane, water washing 3 and water washing 4, the concentration of dilute hydrochloric acid in the acid washing is 10%, the immersion time is 15min, the alkali washing liquid in the middle washing controls the PH to be 8, water washing 1 and water washing 2 all adopt the mode of spraying to carry out, FU0 washes, UF1 water washing and UF2 water washing all adopt normal temperature water, and use the mode of spraying to carry out.
Preferably, the straightening and cutting mechanism used in step S1 includes: the steel wire winding machine comprises a bottom plate, wherein one side of the top of the bottom plate is fixedly connected with a fixed column, a winding roller is arranged inside the fixed column, a steel wire body is arranged on the outer side of the winding roller, the top of the bottom plate is provided with a pressing assembly, one side of the pressing assembly is provided with a conveying assembly, one side of the top of the bottom plate, which is far away from the fixed column, is provided with a fixing mechanism, the pressing assembly comprises a pressing box, a first air cylinder and a pressing plate, the top of the inner cavity of the pressing box is fixedly connected with the top of the first air cylinder, a piston rod of the first air cylinder is fixedly connected with the top of the pressing plate, the conveying assembly comprises a driving box, a machine box, a first motor, a worm gear, a reciprocating screw rod and a threaded plate, the bottom of the driving box is fixedly connected with the top of the bottom plate, the output end of the first motor is fixedly connected with one end of a worm, the outer side of the worm is meshed with the outer side of a worm wheel, the inner ring of the worm wheel is fixedly connected with the outer side of a reciprocating screw rod, and the outer side of the reciprocating screw rod is connected with the inner threads of a thread plate.
Preferably, the pressing assembly further comprises a groove and a placing plate, the bottom of the pressing plate is provided with the groove matched with the steel wire body, and the bottom of the inner cavity of the pressing box is fixedly connected with the placing plate.
Preferably, the conveying assembly further comprises a through groove, the through groove matched with the threaded plate is formed in one side of the driving box, the inner wall of the through groove is connected with the outer side of the threaded plate in a sliding mode, and one side of the threaded plate is fixedly connected with one side of the pressing box.
Preferably, the fixed establishment that needs to use in the welding process of step S3 includes fixed case, second motor, first belt pulley, second belt pulley, gear, pinion rack, slide, fixed plate and rotary rod, the bottom fixedly connected with second motor of fixed incasement chamber, the output end fixedly connected with first belt pulley of second motor, the outside of first belt pulley is connected with the second belt pulley through belt transmission, the inner circle fixedly connected with rotary rod of second belt pulley, the outside fixedly connected with gear of rotary rod, the outside meshing of gear is connected with the pinion rack, one side fixedly connected with slide of pinion rack, one side fixedly connected with fixed plate that one side fixedly connected with of pinion rack is kept away from to the slide.
Preferably, one side of the top of the bottom plate is fixedly connected with a stabilizing box, the inner wall of the stabilizing box is slidably connected with the two ends of the fixing plate, and the bottom of the inner cavity of the stabilizing box is fixedly connected with a fixing table.
Preferably, the top of bottom plate fixedly connected with baffle, the top of baffle one side is fixedly connected with first mount and second mount respectively, the one end of first mount and second mount fixedly connected with first mount table and second mount table respectively, the top of first mount table and second mount table fixedly connected with second cylinder and third cylinder respectively.
Preferably, a piston rod of the second cylinder is fixedly connected with a first moving plate, a cutting knife is arranged at the bottom of the first moving plate, a piston rod of the third cylinder is fixedly connected with a second moving plate, and a welding head is arranged at the bottom of the second moving plate.
Preferably, the four corners of the bottom plate are fixedly connected with supporting columns, one side of the bottom plate is fixedly connected with an operating table, and the top of the operating table is provided with a computer terminal.
Compared with the related art, the processing method of the pet steel wire cage provided by the invention has the following beneficial effects:
1. the invention can conveniently straighten a plurality of groups of steel wire wires by arranging the fixed column, the wind-up roll and the straightening block, can drive the pressing plate to tightly press and fix the steel wire wires by the arranged first air cylinder, and then drive the worm and the worm wheel to rotate by the arranged first motor, further can drive the reciprocating screw rod to rotate, the reciprocating screw rod can drive the thread plate and the pressing box to move, further can conveniently move the steel wire body, and can conveniently drive the first movable plate and the cutting knife to move by the arranged first fixed frame, the second fixed frame, the first mounting table and the second mounting table, so that the second air cylinder can conveniently drive the second movable plate and the welding head to move, further can conveniently carry out welding operation, and solves the problem that the steel wire straightening treatment is inconvenient to carry out when some existing pet steel wire cages are processed, the pet cage is inconvenient to cut off, and the pet cage is usually manually taken for welding during welding, so that the manufacturing and processing efficiency is low, and the quality of the processed pet cage is not excellent enough;
2. the steel wire body can be conveniently pressed and fixed to prevent sliding by arranging the grooves, the steel wire body can be conveniently fixed by arranging the placing plate, the threaded plate can be conveniently moved by arranging the through grooves, the stability of the threaded plate during moving is improved, the gear can be conveniently driven to rotate by the rotary rod and further drive the toothed plate to move up and down by arranging the rotary rod, the gear and the toothed plate, the toothed plate can drive the fixing plate to move by the sliding plate and further can be conveniently fixed to the cut steel wire body, the subsequent welding is convenient, the second cylinder and the third cylinder can be conveniently fixed by arranging the first fixing frame, the second fixing frame, the first mounting table and the second mounting table, the first moving plate and the second moving plate can be conveniently driven by the second cylinder, and the cutting knife can be conveniently cut to the steel wire body, the third cylinder can drive the second moving plate and the welding head to move conveniently, welding operation can be performed conveniently, the first cylinder, the second cylinder, the third cylinder, the first motor and the second motor can be controlled to be turned on and turned off conveniently through the operating table and the computer terminal, foreign matters such as oil stains, dust and corrosion on the surface of a workpiece can be removed, a clean surface suitable for coating is provided, the adhesion force and the corrosion resistance of a coating film can be improved remarkably, hydrochloric acid is used as a pickling agent for pickling to remove oxides on the surface of the workpiece, metal surface passivation treatment is used for silanization, a silane agent is used to improve the adhesion force of the metal surface, the surface of the workpiece is cleaned by pure water, the cleaning quality of the surface of the workpiece after electrophoresis is improved, the conductivity of the workpiece is reduced, and the production quality of a steel wire cage is improved.
Drawings
FIG. 1 is a schematic structural view of a preferred embodiment of a method for manufacturing a pet cage according to the present invention;
FIG. 2 is a sectional view of the construction of the compaction box shown in FIG. 1;
FIG. 3 is a schematic view of the structure of the driving box shown in FIG. 1;
FIG. 4 is an enlarged view of the structure shown at A in FIG. 1;
FIG. 5 is a sectional view showing the structure of the fixing case and the stabilizing case shown in FIG. 1;
FIG. 6 is a side view of the structure of the holding tank of FIG. 1;
FIG. 7 is a flow chart illustrating a method of manufacturing a pet cage according to the present invention;
FIG. 8 is a flowchart illustrating the operation of the surface treatment shown in FIG. 7;
fig. 9 is a flowchart of the preprocessing shown in fig. 8.
Reference numbers in the figures: 1. a base plate; 2. fixing a column; 3. a wind-up roll; 4. straightening blocks; 5. a compression assembly; 51. a compaction box; 52. a first cylinder; 53. a compression plate; 54. a groove; 55. placing the plate; 6. a delivery assembly; 61. a drive box; 62. a chassis; 63. a first motor; 64. a worm; 65. a worm gear; 66. a reciprocating screw rod; 67. a thread plate; 68. a through groove; 7. a fixing mechanism; 71. a fixed box; 72. a second motor; 73. a first pulley; 74. a second pulley; 75. a gear; 76. a toothed plate; 77. a slide plate; 78. a fixing plate; 79. rotating the rod; 8. a stabilizing box; 9. a fixed table; 10. a baffle plate; 11. a first fixing frame; 12. a second fixing frame; 13. a first mounting table; 14. a second mounting table; 15. a second cylinder; 16. a first moving plate; 17. a cutting knife; 18. a third cylinder; 19. a second moving plate; 20. welding a head; 21. a support pillar; 22. an operation table; 23. a computer terminal; 24. a steel wire body; 25. straightening cutting mechanism.
Detailed Description
The invention is further described with reference to the following figures and embodiments.
Referring to fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, fig. 7, fig. 8 and fig. 9 in combination, wherein fig. 1 is a schematic structural view of a preferred embodiment of a pet steel wire cage processing method according to the present invention, fig. 2 is a sectional structural view of a compacting box shown in fig. 1, fig. 3 is a schematic structural view of a driving box shown in fig. 1, fig. 4 is an enlarged structural view of a portion a shown in fig. 1, fig. 5 is a sectional structural view of a fixing box and a stabilizing box shown in fig. 1, fig. 6 is a side structural view of the fixing box shown in fig. 1, fig. 7 is a flow chart of a processing method of a pet steel wire cage according to the present invention, fig. 8 is a flow chart of a surface treatment shown in fig. 7, and fig. 9 is a flow chart of a pretreatment shown. The processing method of the pet steel wire cage comprises the following steps:
s1, straightening and cutting, namely straightening and cutting the steel wire through the straightening and cutting mechanism 25;
s2, forming, namely manually adjusting the steel wire which is straightened and cut in the S1 to the required specification;
s3, welding, namely welding the steel wire formed in the S2 through a fixing mechanism 7;
s4, trimming, namely performing trimming treatment on the welded steel wire cage in the S3 by using a hydraulic trimmer;
s5, performing surface treatment, namely performing electrophoresis surface treatment on the welded and trimmed steel wire cage;
s6, assembling, namely assembling the semi-finished product with the surface treated;
s7, inspecting the assembled finished steel wire cage;
and S8, packaging the finished product, and packaging the qualified product for delivery.
Referring to fig. 8 and 9: the surface treatment comprises the following steps: shot blasting, pretreatment, water dropping, pure water washing, water dropping, cathode electrophoresis, FU0 washing, UF1 water washing, UF2 water washing, pure water washing, water dropping, electrophoretic paint drying and natural cooling, wherein the pretreatment comprises the following steps: acid washing, middle washing, water washing 1, water washing 2, silane, water washing 3 and water washing 4, the concentration of dilute hydrochloric acid in the acid washing is 10%, the immersion time is 15min, the alkali washing liquid in the middle washing controls the PH to be 8, water washing 1 and water washing 2 all adopt the mode of spraying to carry out, FU0 washes, UF1 water washing and UF2 water washing all adopt normal temperature water, and use the mode of spraying to carry out.
Straightening shutdown mechanism 25 that needs to use in step S1 includes bottom plate 1, one side fixedly connected with fixed column 2 at bottom plate 1 top, and the inside of fixed column 2 is provided with wind-up roll 3, and the outside of wind-up roll 3 is provided with steel wire line body 24, and the top of bottom plate 1 is provided with compresses tightly subassembly 5, and one side that compresses tightly subassembly 5 is provided with conveying component 6, and one side that fixed column 2 was kept away from at bottom plate 1 top is provided with fixed establishment 7.
In the specific implementation process, as shown in fig. 2, the pressing assembly 5 includes a pressing box 51, a first cylinder 52 and a pressing plate 53, wherein the top of the inner cavity of the pressing box 51 is fixedly connected with the top of the first cylinder 52, and the piston rod of the first cylinder 52 is fixedly connected with the top of the pressing plate 53.
Referring to fig. 2, the pressing assembly 5 further includes a groove 54 and a placing plate 55, the bottom of the pressing plate 53 is provided with the groove 54 used in cooperation with the steel wire body 24, and the placing plate 55 is fixedly connected to the bottom of the inner cavity of the pressing box 51.
It should be noted that: through setting up recess 54, can be convenient for compress tightly fixedly to steel wire body 24, prevent to slide, place board 55 through the setting, can be convenient for fix steel wire body 24.
Referring to fig. 3, the conveying assembly 6 includes a driving box 61, a chassis 62, a first motor 63, a worm 64, a worm wheel 65, a reciprocating screw 66 and a screw plate 67, wherein the bottom of the driving box 61 is fixedly connected with the top of the bottom plate 1, one side of the driving box 61 is fixedly connected with one side of the chassis 62, the inner cavity of the chassis 62 is fixedly connected with the outer side of the first motor 63, the output end of the first motor 63 is fixedly connected with one end of the worm 64, the outer side of the worm 64 is engaged with the outer side of the worm wheel 65, the inner ring of the worm wheel 65 is fixedly connected with the outer side of the reciprocating screw 66, and the outer side of the reciprocating screw 66 is connected with the inner thread of the screw.
Referring to fig. 3, the conveying assembly 6 further includes a through groove 68, a through groove 68 used in cooperation with the screw plate 67 is formed in one side of the driving box 61, an inner wall of the through groove 68 is slidably connected to an outer side of the screw plate 67, and one side of the screw plate 67 is fixedly connected to one side of the pressing box 51.
It should be noted that: by providing the through groove 68, the movement of the thread plate 67 can be facilitated, and the stability of the thread plate 67 in movement is improved.
Referring to fig. 5 and 6, the fixing mechanism 7 used in the welding process of step S3 includes a fixing box 71, a second motor 72, a first belt pulley 73, a second belt pulley 74, a gear 75, a toothed plate 76, a sliding plate 77, a fixing plate 78 and a rotating rod 79, the second motor 72 is fixedly connected to the bottom of the inner cavity of the fixing box 71, the first belt pulley 73 is fixedly connected to an output end of the second motor 72, the second belt pulley 74 is connected to an outer side of the first belt pulley 73 through belt transmission, the rotating rod 79 is fixedly connected to an inner ring of the second belt pulley 74, the gear 75 is fixedly connected to an outer side of the rotating rod 79, the toothed plate 76 is connected to an outer side of the gear 75 in a meshing manner, the sliding plate 77 is fixedly connected to one side of the toothed plate 76, and the fixing plate 78 is fixedly connected to.
Referring to fig. 5, a stabilizing box 8 is fixedly connected to one side of the top of the bottom plate 1, the inner wall of the stabilizing box 8 is slidably connected to two ends of the fixing plate 78, and a fixing table 9 is fixedly connected to the bottom of the inner cavity of the stabilizing box 8.
It should be noted that: through setting up rotary rod 79, gear 75 and pinion rack 76, can be convenient for drive gear 75 through rotary rod 79 and rotate, and then can drive pinion rack 76 and reciprocate, pinion rack 76 accessible slide 77 drives fixed plate 78 and removes, and then can be convenient for fix the steel wire line body 24 after the cutting, convenient subsequent welding.
Referring to fig. 1 and 4, a baffle plate 10 is fixedly connected to the top of a bottom plate 1, a first fixing frame 11 and a second fixing frame 12 are fixedly connected to the top of one side of the baffle plate 10, respectively, a first mounting table 13 and a second mounting table 14 are fixedly connected to one ends of the first fixing frame 11 and the second fixing frame 12, respectively, and a second cylinder 15 and a third cylinder 18 are fixedly connected to the tops of the first mounting table 13 and the second mounting table 14, respectively.
Referring to fig. 1 and 4, a piston rod of the second cylinder 15 is fixedly connected with a first moving plate 16, a cutting knife 17 is arranged at the bottom of the first moving plate 16, a piston rod of the third cylinder 18 is fixedly connected with a second moving plate 19, and a welding head 20 is arranged at the bottom of the second moving plate 19.
Referring to fig. 1 and 4, support columns 21 are fixedly connected to four corners of the bottom of the base plate 1, an operation table 22 is fixedly connected to one side of the base plate 1, a computer terminal 23 is arranged on the top of the operation table 22, and an electrical output end of the computer terminal 23 is electrically connected to electrical input ends of the first cylinder 52, the second cylinder 15, the third cylinder 18, the first motor 63 and the second motor 72.
It should be noted that: through setting up first mount 11, second mount 12, first mount 13 and second mount 14, can be convenient for fix second cylinder 15 and third cylinder 18, and then can be convenient for second cylinder 15 drives first movable plate 16 and cutting knife 17 and moves, be convenient for cut steel wire body 24, and can be convenient for third cylinder 18 drives second movable plate 19 and welding head 20 and moves, and then can be convenient for carry out welding operation, through operation panel 22 and the computer terminal 23 that sets up, can be convenient for control opening and closing of first cylinder 52, second cylinder 15, third cylinder 18, first motor 63 and second motor 72.
It should be noted that: the shot blasting aims at removing foreign matters such as oil stain, dust, rust and the like on the surface of a workpiece, providing a clean surface suitable for coating, and obviously improving the adhesion and corrosion resistance of a coating film, hydrochloric acid is used as a pickling agent for pickling to remove oxides on the surface of the workpiece, the concentration of dilute hydrochloric acid in a pickling tank is 10%, the soaking time is 15min, in order to ensure the pickling effect, the pickling tank is replaced once in half a year, soda is used as a cleaning solvent for neutralization washing, the surface of the workpiece is mainly neutralized, the PH of an alkaline solution is controlled at 8, the alkaline solution is periodically supplemented into the tank, in order to ensure the neutralization effect, the neutralization tank is replaced once every three months, the workpiece is cleaned by tap water at normal temperature after neutralization to remove the neutralizing solution remained on the surface of the workpiece, both the water washing 1 and the water washing 2 are carried out in a spraying mode, the silanization is mainly carried out on the surface of a metal, the purposes of water washing 3 and water washing 4 are to remove residual liquid carried by the surface of a workpiece from a previous bath, naturally drip the workpiece after water washing for five minutes, then wash the workpiece for one minute by pure water, naturally drip the workpiece for twenty minutes after pure water washing, coat the workpiece by adopting a cathode electrophoretic coating mode, enter the workpiece after electrophoresis into three UF ultrafiltration water washes to wash floating paint on the outer surface of the workpiece at normal temperature, wash the surface of the workpiece by adopting a spraying mode, wash the surface of the workpiece by pure water, improve the cleaning quality of the surface of the workpiece after electrophoresis, reduce the electrical conductivity of the workpiece, burn natural gas by a natural gas hot blast stove to heat, circulate the heated air in a drying tunnel through a circulating fan, indirectly contact with the workpiece through circulating hot air in a curing and drying tunnel to dry the workpiece, and naturally cooling the electrophoresis-dried workpiece.
The working principle of the processing method of the pet steel wire cage provided by the invention is as follows:
when the steel wire is straightened and cut off, firstly, the steel wire body 24 is pulled out from the outer side of the winding roller 3 and penetrates through the interior of the straightening block 4, the steel wire body 24 penetrates through the interior of the pressing box 51, the pressing plate 53 can be driven by the first air cylinder 52 to move, so that the steel wire body 24 can be pressed and fixed, the worm 64 is driven by the first motor 63 to rotate, the worm 64 rotates to drive the worm wheel 65 to rotate, the worm wheel 65 rotates to drive the reciprocating screw rod 66 to rotate, the reciprocating screw rod 66 rotates to drive the thread plate 67 to move, so that the pressing box 51 can be driven to move, the steel wire body 24 can be conveniently conveyed, when the thread plate 67 moves back, the first air cylinder 52 can enable the pressing plate 53 to be separated from the top of the steel wire body 24, one-time empty pulling operation is realized, so that the intermittent feeding can be conveniently carried out on the steel wire body 24 by repeating the steps, when the steel wire body 24 needs to be cut, the second cylinder 15 can drive the first moving plate 16 to move, the first moving plate 16 can drive the cutting knife 17 to move, the steel wire body 24 can be cut conveniently, the cut steel wire body 24 can be placed in the stable box 8, the second motor 72 can drive the first belt pulley 73 to rotate, the first belt pulley 73 can drive the second belt pulley 74 to rotate, the second belt pulley 74 can drive the rotating rod 79 to rotate, the rotating rod 79 can drive the gear 75 to rotate, the gear 75 can drive the toothed plate 76 to move, the sliding plate 77 and the fixed plate 78 can be driven to move, the cut steel wire body 24 can be fixed conveniently, welding is convenient, and when welding is needed, the second moving plate 19 can be driven to move by the third cylinder 18, and then can drive the soldered joint 20 to move, facilitate the welding formation of the steel wire body 24, carry on the hydraulic trimmer to the steel wire cage welded and carry on the deburring treatment, and carry on the surface treatment to the steel wire after welding, wherein the surface treatment needs to carry on the electrophoretic operation, need to carry on the shot blasting to it at first, the purpose is to remove the foreign matter such as oil stain, dust, corrosion, etc. on the surface of the work piece, and then use hydrochloric acid as the pickling agent to pickle, in order to further clean the surface of the work piece, use the soda as the cleaning solvent of the neutralization washing, mainly carry on the neutralization treatment to the surface of the work piece, wash the work piece with the running water at room temperature after the neutralization, in order to remove the residual neutralization liquid on the surface of the work piece, and then use the silane agent, in order to improve the adhesive force of the metal surface, carry on the water washing after the silanization treatment, the purpose of the water washing is to clear away the residual, naturally dripping water on the washed workpiece for five minutes, then washing the workpiece for one minute by using pure water, naturally dripping water on the workpiece for twenty minutes after washing the pure water, washing the pure water in a spraying mode, then coating the workpiece in a cathode electrophoresis coating mode, carrying out three times of UF ultrafiltration washing on the workpiece after electrophoresis, cleaning floating paint on the outer surface of the workpiece, wherein the temperature is normal temperature, washing the three times of UF washing in a spraying mode, feeding the washing water after washing into an UF recovery system, naturally cooling the workpiece after electrophoresis drying, assembling the surface-treated semi-finished product, inspecting the assembled finished steel wire cage, and packaging qualified products for delivery.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. The processing method of the pet steel wire cage is characterized by comprising the following steps:
s1, straightening and cutting, namely straightening and cutting the steel wire through a straightening and cutting mechanism (25);
s2, forming, namely manually adjusting the steel wire which is straightened and cut in the S1 to the required specification;
s3, welding, namely welding the steel wire formed in the S2 through a fixing mechanism (7);
s4, trimming, namely trimming the welded steel wire cage in the S3 by using a hydraulic trimmer;
s5, performing surface treatment, namely performing electrophoresis surface treatment on the welded and trimmed steel wire cage;
s6, assembling, namely assembling the semi-finished product with the surface treated;
s7, inspecting the assembled finished steel wire cage;
and S8, packaging the finished product, and packaging the qualified product for delivery.
2. The method for processing the pet steel wire cage according to the claim 1, wherein the surface treatment comprises: shot blasting, pretreatment, water dropping, pure water washing, water dropping, cathode electrophoresis, FU0 washing, UF1 water washing, UF2 water washing, pure water washing, water dropping, electrophoretic paint drying and natural cooling, wherein the pretreatment comprises the following steps: acid washing, middle washing, water washing 1, water washing 2, silane, water washing 3 and water washing 4, the concentration of dilute hydrochloric acid in the acid washing is 10%, the immersion time is 15min, the alkali washing liquid in the middle washing controls the PH to be 8, water washing 1 and water washing 2 all adopt the mode of spraying to carry out, FU0 washes, UF1 water washing and UF2 water washing all adopt normal temperature water, and use the mode of spraying to carry out.
3. The method for processing the pet steel wire cage according to the claim 1, wherein the straightening and cutting mechanism (25) required to be used in the step S1 comprises:
the steel wire winding device comprises a bottom plate (1), wherein a fixing column (2) is fixedly connected to one side of the top of the bottom plate (1), a winding roller (3) is arranged inside the fixing column (2), a steel wire body (24) is arranged on the outer side of the winding roller (3), a pressing assembly (5) is arranged on the top of the bottom plate (1), a conveying assembly (6) is arranged on one side of the pressing assembly (5), and a fixing mechanism (7) is arranged on one side, away from the fixing column (2), of the top of the bottom plate (1);
the pressing assembly (5) comprises a pressing box (51), a first air cylinder (52) and a pressing plate (53), the top of the inner cavity of the pressing box (51) is fixedly connected with the top of the first air cylinder (52), and the piston rod of the first air cylinder (52) is fixedly connected with the top of the pressing plate (53);
conveying assembly (6), conveying assembly (6) are including drive case (61), quick-witted case (62), first motor (63), worm (64), worm wheel (65), reciprocal lead screw (66) and threading board (67), the top fixed connection of the bottom of drive case (61) and bottom plate (1), one side of drive case (61) and one side fixed connection of quick-witted case (62), the outside fixed connection of the inner chamber of machine case (62) and first motor (63), the output of first motor (63) and the one end fixed connection of worm (64), the outside of worm (64) is connected with the outside meshing of worm wheel (65), the inner circle of worm wheel (65) and the outside fixed connection of reciprocal lead screw (66), the outside of reciprocal lead screw (66) and the inside threaded connection of threading board (67).
4. The processing method of the pet steel wire cage according to the claim 3, characterized in that the compression assembly (5) further comprises a groove (54) and a placing plate (55), the bottom of the compression plate (53) is provided with the groove (54) matched with the steel wire body (24), and the bottom of the inner cavity of the compression box (51) is fixedly connected with the placing plate (55).
5. The pet steel wire cage processing method according to claim 3, wherein the conveying assembly (6) further comprises a through groove (68), a through groove (68) matched with the thread plate (67) is formed in one side of the driving box (61), the inner wall of the through groove (68) is in sliding connection with the outer side of the thread plate (67), and one side of the thread plate (67) is fixedly connected with one side of the pressing box (51).
6. The processing method of the pet steel wire cage according to claim 3, wherein the fixing mechanism (7) used in the welding process of the step S3 comprises a fixing box (71), a second motor (72), a first belt pulley (73), a second belt pulley (74), a gear (75), a toothed plate (76), a sliding plate (77), a fixing plate (78) and a rotating rod (79), the bottom of the inner cavity of the fixing box (71) is fixedly connected with the second motor (72), the output end of the second motor (72) is fixedly connected with the first belt pulley (73), the outer side of the first belt pulley (73) is connected with the second belt pulley (74) through belt transmission, the inner ring of the second belt pulley (74) is fixedly connected with the rotating rod (79), the outer side of the rotating rod (79) is fixedly connected with the gear (75), and the outer side of the gear (75) is engaged with the toothed plate (76), one side fixedly connected with slide (77) of pinion rack (76), one side fixedly connected with fixed plate (78) of pinion rack (76) is kept away from to slide (77).
7. The pet steel wire cage processing method according to claim 6, characterized in that a stabilizing box (8) is fixedly connected to one side of the top of the bottom plate (1), the inner wall of the stabilizing box (8) is slidably connected with two ends of the fixing plate (78), and a fixing table (9) is fixedly connected to the bottom of the inner cavity of the stabilizing box (8).
8. The processing method of the pet steel wire cage according to the claim 3, characterized in that a baffle (10) is fixedly connected to the top of the bottom plate (1), a first fixing frame (11) and a second fixing frame (12) are respectively fixedly connected to the top of one side of the baffle (10), a first mounting table (13) and a second mounting table (14) are respectively fixedly connected to one end of the first fixing frame (11) and one end of the second fixing frame (12), and a second cylinder (15) and a third cylinder (18) are respectively fixedly connected to the tops of the first mounting table (13) and the second mounting table (14).
9. The pet steel wire cage processing method according to claim 8, wherein a piston rod of the second cylinder (15) is fixedly connected with a first moving plate (16), a cutting knife (17) is arranged at the bottom of the first moving plate (16), a piston rod of the third cylinder (18) is fixedly connected with a second moving plate (19), and a welding head (20) is arranged at the bottom of the second moving plate (19).
10. The processing method of the pet steel wire cage according to the claim 3, characterized in that four corners of the bottom plate (1) are fixedly connected with support columns (21), one side of the bottom plate (1) is fixedly connected with an operation table (22), and the top of the operation table (22) is provided with a computer terminal (23).
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| CN202011394152.6A CN112719162A (en) | 2020-12-03 | 2020-12-03 | Method for processing pet steel wire cage |
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| CN202011394152.6A CN112719162A (en) | 2020-12-03 | 2020-12-03 | Method for processing pet steel wire cage |
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Cited By (1)
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| CN113478179A (en) * | 2021-07-12 | 2021-10-08 | 苏州新区枫桥净化设备有限公司 | Manufacturing method of independent air supply IVC cage |
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