CN112718497A - Ceramic micro-bead sphericity degree sorting equipment - Google Patents
Ceramic micro-bead sphericity degree sorting equipment Download PDFInfo
- Publication number
- CN112718497A CN112718497A CN202011451277.8A CN202011451277A CN112718497A CN 112718497 A CN112718497 A CN 112718497A CN 202011451277 A CN202011451277 A CN 202011451277A CN 112718497 A CN112718497 A CN 112718497A
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- CN
- China
- Prior art keywords
- chute
- electromagnetic feeder
- sphericity
- frequency modulation
- digital frequency
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
- B07B13/003—Separation of articles by differences in their geometrical form or by difference in their physical properties, e.g. elasticity, compressibility, hardness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
- B07B13/14—Details or accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
- B07B13/14—Details or accessories
- B07B13/16—Feed or discharge arrangements
Abstract
The invention discloses equipment for dividing and sorting the sphericity of ceramic microspheres, which comprises: the device comprises a storage hopper, a chute nozzle, a sorting hopper, a support rod, an electromagnetic feeder A, a support, a dispersion motion disc, an electromagnetic feeder B, an adjusting plate, a lifting mechanism, a fixed seat and a control box; the storage hopper, the chute and the electromagnetic feeder A are sequentially arranged on the support rod from top to bottom; the lower end of the supporting rod is arranged on the bracket through a fixed seat; the storage hopper is positioned above one end of the chute; the bottom of the chute is connected with the top of the electromagnetic feeder A; the other end of the chute is connected with the chute mouth; the dispersing motion disc is positioned below the slot nozzle, one side of the dispersing motion disc is provided with an opening, and a sorting hopper is arranged below the opening; the bottom of the dispersion motion disc is connected with the top of the electromagnetic feeder B; the electromagnetic feeder B is fixed on the adjusting plate; two lifting mechanisms are arranged on two opposite angles at the bottom of the adjusting plate; the two lifting mechanisms are fixed on the bracket; the device can realize the separation of the sphericity of the spheres below 0.1, has high separation qualification rate, light structure, energy conservation and environmental protection.
Description
Technical Field
The invention relates to the technical field of ceramic bead sorting, in particular to ceramic bead sphericity sorting equipment.
Background
The rapid development of the nano material technology puts higher requirements on grinding equipment and grinding medium balls, and the finer the granularity requirement, the smaller the grinding medium balls (which are applied to 0.03mm ceramic microbeads at present), which also puts higher requirements on corresponding equipment technology. In the prior art, the ceramic microspheres are generally sorted by adopting belt type sphericity sorting equipment, and the belt type sphericity sorting equipment is heavy (the general size is 3.5mx1.5mx1.5m, the weight of the machine is about 300 KG), the energy consumption is high (the power is about 3 KW), the consumption of a belt, a roller and a bearing is also high, the noise is high, the environment is not protected, the energy is saved, and the microspheres with smaller dead weight below 0.5mm cannot be sorted.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides equipment for dividing and sorting the sphericity of ceramic microspheres, which is light (the size is 1mx1mx1.2m, the weight is about 90 KG), the energy consumption is low (the power is 300W), the noise is avoided, and the energy is saved and the environment is protected; through automatic control, after the materials are sorted, the equipment is automatically shut down, unattended operation is realized, the labor intensity and the use cost are reduced, and the sorting of microbeads below 0.1 is realized.
In order to realize the purpose of the invention, the invention adopts the following technical scheme:
a ceramic microbead sphericity separation apparatus comprising: the device comprises a storage hopper, a chute nozzle, a sorting hopper, a support rod, an electromagnetic feeder A, a support, a dispersion motion disc, an electromagnetic feeder B, an adjusting plate, a lifting mechanism, a fixed seat and a control box; the storage hopper, the chute and the electromagnetic feeder A are sequentially arranged on the support rod from top to bottom; the lower end of the supporting rod is arranged on the bracket through a fixed seat; the storage hopper is positioned above one end of the chute; the bottom of the chute is connected with the top of the electromagnetic feeder A; the other end of the chute is connected with the chute mouth; the dispersing motion disc is positioned below the slot nozzle and is in a triangular structure, one side of the dispersing motion disc is provided with an opening, and a sorting hopper is arranged below the opening; the bottom of the dispersion motion disc is connected with the top of the electromagnetic feeder B; the electromagnetic feeder B is fixed on the adjusting plate; the adjusting plate is of a rectangular structure, and two lifting mechanisms are arranged on two opposite angles at the bottom of the adjusting plate; the two lifting mechanisms are fixed on the bracket; the electromagnetic feeder A and the electromagnetic feeder B are electrically connected with the control box.
Preferably, the lifting mechanism adopts a scissor-type hand-operated lifting mechanism.
Preferably, a digital frequency modulation vibration controller A and a digital frequency modulation vibration controller B are arranged in the control box; the output end of the digital frequency modulation vibration controller A is electrically connected with the input end of the electromagnetic feeder A; and the digital frequency modulation vibration controller B is electrically connected with the input end of the electromagnetic feeder B.
Preferably, the spout is rotatably connected with the chute through a pin; a travel switch is arranged at the bottom of the connecting position of the chute and the chute nozzle; the travel switch is respectively and electrically connected with the signal input ends of the digital frequency modulation vibration controller A and the digital frequency modulation vibration controller B.
Preferably, the bracket is provided with a horizontal trapezoidal reinforcing structure.
Compared with the prior art, the invention has the following beneficial effects:
according to the invention, through electromagnetic vibration uniform-speed feeding and electromagnetic vibration uniform-speed motion, dispersion and sorting, sorting of the sphericity of the spheres below 0.1 is realized, the sorting yield is high, and the structure is light and handy, energy-saving and environment-friendly; through automatic control, after the material is selected separately, equipment automatic shutdown has realized unmanned guard, reduces intensity of labour and use cost.
Drawings
FIG. 1 is a schematic structural diagram of a ceramic bead sphericity separation apparatus according to the present invention;
FIG. 2 is a schematic view of the installation position of the light splitting formed in the sphericity separation apparatus for ceramic microbeads according to the present invention;
FIG. 3 is an electrical control diagram of a ceramic bead sphericity separation apparatus according to the present invention;
in the figure: the device comprises a storage hopper 1, a chute 2, a spout 3, a sorting hopper 4, a support rod 5, an electromagnetic feeder A6, a bracket 7, a dispersion motion disc 8, an electromagnetic feeder B9, an adjusting plate 10, a lifting mechanism 11, a fixed seat 12, a control box 13, a trapezoidal reinforcing structure 14, a travel switch 15, a digital frequency modulation vibration controller A130 and a digital frequency modulation vibration controller B131.
Detailed Description
The drawings in the embodiments of the invention will be combined; the technical scheme in the embodiment of the invention is clearly and completely described as follows:
as shown in fig. 1 to 3, in one embodiment of the present invention, a ceramic microbead sphericity separation apparatus comprising: the device comprises a storage hopper 1, a chute 2, a chute mouth 3, a sorting hopper 4, a support rod 5, an electromagnetic feeder A6, a bracket 7, a dispersion motion disc 8, an electromagnetic feeder B9, an adjusting plate 10, a lifting mechanism 11, a fixed seat 12 and a control box 13; the storage hopper 1, the chute 2 and the electromagnetic feeder A6 are sequentially arranged on the support rod 5 from top to bottom; the lower end of the support rod 5 is arranged on the bracket 7 through a fixed seat 12; the storage hopper 1 is positioned above one end of the chute 2; the bottom of the chute 2 is connected with the top of an electromagnetic feeder A6; the other end of the chute 2 is connected with a spout 3; the dispersion motion disc 8 is positioned below the spout 3, the dispersion motion disc 8 is in a triangular structure, one side of the dispersion motion disc 8 is provided with an opening, and the separation hopper 4 is arranged below the opening; the bottom of the dispersion moving disc 8 is connected with the top of an electromagnetic feeder B9; the electromagnetic feeder B9 is fixed on the adjusting plate 10; the adjusting plate 10 is rectangular, and two lifting mechanisms 11 are arranged on two opposite angles at the bottom of the adjusting plate 10; two lifting mechanisms 11 are fixed on the bracket 7; the electromagnetic feeder A6 and the electromagnetic feeder B9 are electrically connected with the control box 13.
Specifically, in an embodiment of the present invention, the lifting mechanism 11 is a scissor-type hand-operated lifting mechanism, and after the device is manually adjusted according to the size of the microbeads to be sorted and the vibration intensity of the electromagnetic feeder B9 before use, the device is started to automatically sort the microbeads.
Specifically, in an embodiment of the present invention, a digital fm vibration controller a130 and a digital fm vibration controller B131 are disposed in the control box 13; the output end of the digital frequency modulation vibration controller A130 is electrically connected with the input end of an electromagnetic feeder A6; the digital frequency modulation vibration controller B131 is electrically connected with the input end of the electromagnetic feeder B9.
Specifically, in one embodiment of the present invention, the spout 3 is rotatably connected to the chute 2 by a pin; a travel switch 15 is arranged at the bottom of the connecting position of the chute 2 and the spout 3; the travel switch 15 is respectively electrically connected with the signal input ends of the digital frequency modulation vibration controller A130 and the digital frequency modulation vibration controller B131; during specific installation, the body of the travel switch 15 is fixed at the bottom of the chute 2, and the operating head of the travel switch 15 is in contact with the bottom of the spout 3; when the ceramic microspheres reach the position of the tank nozzle 3, the operation head is stressed under the action of gravity, the travel switch 15 is closed, the digital frequency modulation vibration controller A130 and the digital frequency modulation vibration controller B131 receive action signals to start operation, when no ceramic microspheres pass through the tank nozzle 3, the gravity is reduced, the travel switch 15 is reset and disconnected, and the digital frequency modulation vibration controller A130 and the digital frequency modulation vibration controller B131 delay and stop operation after receiving the action signals.
In particular, in one embodiment of the present invention, the bracket 7 is provided with a horizontal trapezoidal reinforcing structure 14, which improves the stability of the bracket.
During specific work, put into storage hopper 1 with ceramic microballon, ceramic microballon passes through chute 2 and groove mouth 3, travel switch 15 is closed, and electromagnetism feeder A6 and electromagnetism feeder B9 start-up work, and ceramic microballon is dispersion, climbing motion in dispersion motion dish 8, and the low walking that the sphericity is good, and the poor past high walking of sphericity flows into and selects separately 4 entering shape partial shipment, and when no ceramic microballon selects separately the completion after, travel switch 15 resets, and the system stops.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical scope of the present invention by equivalent replacement or change according to the technical solution and the modified concept of the present invention within the technical scope of the present invention.
Claims (5)
1. A ceramic microbead sphericity separation apparatus comprising: the device comprises a storage hopper, a chute nozzle, a sorting hopper, a support rod, an electromagnetic feeder A, a support, a dispersion motion disc, an electromagnetic feeder B, an adjusting plate, a lifting mechanism, a fixed seat and a control box; the method is characterized in that: the storage hopper, the chute and the electromagnetic feeder A are sequentially arranged on the support rod from top to bottom; the lower end of the supporting rod is arranged on the bracket through a fixed seat; the storage hopper is positioned above one end of the chute; the bottom of the chute is connected with the top of the electromagnetic feeder A; the other end of the chute is connected with the chute mouth; the dispersing motion disc is positioned below the slot nozzle and is in a triangular structure, one side of the dispersing motion disc is provided with an opening, and a sorting hopper is arranged below the opening; the bottom of the dispersion motion disc is connected with the top of the electromagnetic feeder B; the electromagnetic feeder B is fixed on the adjusting plate; the adjusting plate is of a rectangular structure, and two lifting mechanisms are arranged on two opposite angles at the bottom of the adjusting plate; the two lifting mechanisms are fixed on the bracket; the electromagnetic feeder A and the electromagnetic feeder B are electrically connected with the control box.
2. The ceramic microbead sphericity separation apparatus of claim 1, wherein: the lifting mechanism adopts a shear type hand-operated lifting mechanism.
3. The ceramic microbead sphericity separation apparatus of claim 1, wherein: a digital frequency modulation vibration controller A and a digital frequency modulation vibration controller B are arranged in the control box; the output end of the digital frequency modulation vibration controller A is electrically connected with the input end of the electromagnetic feeder A; and the digital frequency modulation vibration controller B is electrically connected with the input end of the electromagnetic feeder B.
4. The ceramic microbead sphericity separation apparatus of claim 3, wherein: the spout is rotatably connected with the chute through a pin; a travel switch is arranged at the bottom of the connecting position of the chute and the chute nozzle; the travel switch is respectively and electrically connected with the signal input ends of the digital frequency modulation vibration controller A and the digital frequency modulation vibration controller B.
5. The ceramic microbead sphericity separation apparatus of claim 1, wherein: and a horizontal trapezoidal reinforcing structure is arranged on the bracket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011451277.8A CN112718497A (en) | 2020-12-10 | 2020-12-10 | Ceramic micro-bead sphericity degree sorting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011451277.8A CN112718497A (en) | 2020-12-10 | 2020-12-10 | Ceramic micro-bead sphericity degree sorting equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112718497A true CN112718497A (en) | 2021-04-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011451277.8A Pending CN112718497A (en) | 2020-12-10 | 2020-12-10 | Ceramic micro-bead sphericity degree sorting equipment |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203737601U (en) * | 2014-01-28 | 2014-07-30 | 清华大学 | Particle vibration optimization device |
| CN104588321A (en) * | 2015-02-02 | 2015-05-06 | 苏州化联高新陶瓷材料有限公司 | Device for sorting spherical porcelain balls with diameter less than 1.5mm |
| CN206097271U (en) * | 2016-10-14 | 2017-04-12 | 长春工业大学 | Machine of checking is arrange in order to multistage automatic sieve that divides of coin |
| KR101825203B1 (en) * | 2017-09-04 | 2018-02-02 | (주)시내산업 | Automatic steel ball sorting apparatus |
| CN208933271U (en) * | 2018-10-23 | 2019-06-04 | 山东万山化工有限公司 | A kind of coal blending mechanism |
| CN209169610U (en) * | 2018-12-28 | 2019-07-26 | 杭州海拓电子有限公司 | Terminal machine automatic charging device |
-
2020
- 2020-12-10 CN CN202011451277.8A patent/CN112718497A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203737601U (en) * | 2014-01-28 | 2014-07-30 | 清华大学 | Particle vibration optimization device |
| CN104588321A (en) * | 2015-02-02 | 2015-05-06 | 苏州化联高新陶瓷材料有限公司 | Device for sorting spherical porcelain balls with diameter less than 1.5mm |
| CN206097271U (en) * | 2016-10-14 | 2017-04-12 | 长春工业大学 | Machine of checking is arrange in order to multistage automatic sieve that divides of coin |
| KR101825203B1 (en) * | 2017-09-04 | 2018-02-02 | (주)시내산업 | Automatic steel ball sorting apparatus |
| CN208933271U (en) * | 2018-10-23 | 2019-06-04 | 山东万山化工有限公司 | A kind of coal blending mechanism |
| CN209169610U (en) * | 2018-12-28 | 2019-07-26 | 杭州海拓电子有限公司 | Terminal machine automatic charging device |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210430 |
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| RJ01 | Rejection of invention patent application after publication |