Jack catch grinding device
Technical Field
The invention belongs to the technical field of mechanical equipment, and particularly relates to a jaw grinding device of a self-centering three-jaw chuck.
Background
The three-jaw chuck is a general fixture with higher precision requirement for a common lathe, the precision of the three-jaw chuck directly affects the quality and the production efficiency of a processed workpiece, and after a new chuck is installed on the lathe and used for a period of time, the precision of the new chuck can be gradually reduced, which is particularly characterized in that the end surface of the chuck and a main shaft have verticality deviation; secondly, the inner cylindrical surface of the clamping jaw is eccentric with the axis of the main shaft; thirdly, the inner cylindrical surface of the clamping jaw generates conicity, the outer part is large, the inner part is small, the workpiece moves outwards in the machining process, and the workpiece flies out in serious cases, so that potential safety hazards exist; and fourthly, replacing a new clamping jaw, generating geometric precision errors due to the matching precision problem of the new clamping jaw and the chuck, and having certain influence on the quality of a processed product.
Disclosure of Invention
Aiming at the problems in the prior art, the invention aims to provide a jaw grinding device which is simple in structure and uniform in grinding.
The invention is realized by the following technical scheme:
the jaw grinding device is characterized in that a grinding mechanism for grinding the three-jaw is fixedly mounted on the lathe tool rest, the grinding mechanism comprises a motor mounting component, a motor and a drill chuck fixedly mounted on an output shaft of the motor, and an inner grinding head or a bowl-shaped grinding wheel is detachably mounted on the drill chuck. The automatic axial and radial feeding motion of the large carriage and the middle carriage of the lathe is utilized for grinding.
Preferably, the motor mounting component comprises a motor mounting plate, a lifting support, a top plate, a bottom plate, a supporting plate and a mounting plate, the lifting support is fixedly connected with the motor mounting plate through a first inner hexagonal countersunk head screw, two ends of the supporting plate are fixedly connected with the corresponding bottom plate and the top plate through a second inner hexagonal countersunk head screw, the mounting plate is fixedly connected with the supporting plate and a lathe tool rest respectively through a third inner hexagonal countersunk head screw and a third inner hexagonal countersunk head screw, the lifting support is connected with the motor mounting plate through a first fastening screw, and a lifting mechanism used for adjusting the height position of the drill chuck is further arranged on the motor mounting component.
Preferably, elevating system includes lifting screw, hand wheel, lifting screw's lower extreme passes through thrust bearing and is connected with the bottom plate, and lifting screw's the body of rod passes lifting support and roof back in proper order and passes through the second holding screw with the hand wheel and link to each other, link to each other through radial ball bearing between lifting screw and the roof.
Preferably, a bearing cover is arranged at the position, corresponding to the thrust bearing, on the bottom plate, and a trapezoidal threaded sleeve is further arranged between the lifting screw and the lifting support.
Preferably, a guide post is arranged between corresponding positions at two ends of the top plate and the bottom plate, and the guide post penetrates through the lifting support and then is fixedly connected with the bottom plate and the top plate respectively.
Preferably, the motor output shaft is sleeved with a connecting taper sleeve, the drill chuck is connected with the motor output shaft through the connecting taper sleeve, and the connecting taper sleeve is fixed with the motor output shaft through a set screw.
Preferably, the motor is fixedly connected with the motor mounting plate through a mounting screw gasket group.
The invention has simple structure and reasonable design, realizes the adjustment of the height position of the drill chuck through the arranged lifting mechanism, and respectively grinds the inner cylindrical surface of the clamping jaw and the end surface of the clamping jaw through the arrangement of the inner grinding head and the bowl-shaped grinding wheel, thereby having good finishing effect, high precision and high efficiency.
Drawings
FIG. 1 is a schematic view of the mounting structure of the present invention;
FIG. 2 is a cross-sectional view taken along the plane A-A of FIG. 1;
FIG. 3 is a cross-sectional view taken along the plane B-B in FIG. 1;
FIG. 4 is a block diagram of the present invention with the inner grinding head installed;
FIG. 5 is a view showing the construction of the bowl-shaped grinding wheel according to the present invention after mounting;
in the figure, 1-a lathe middle carriage, 2-a lathe small carriage, 3-a lathe saddle, 4-a motor, 5-a motor output shaft, 6-a drill bit, 7-an inner grinding head, 8-a bowl-shaped grinding wheel, 9-a motor mounting plate, 10-a lifting support, 11-a top plate, 12-a bottom plate, 13-a support plate, 14-a mounting plate, 15-a first inner hexagonal countersunk head screw, 16-a second inner hexagonal countersunk head screw, 17-a third inner hexagonal countersunk head screw, 18-a first set screw, 19-a lifting screw, 20-a hand wheel, 21-a thrust bearing, 22-a second set screw, 23-a radial ball bearing, 24-a bearing cover, 25-a trapezoidal thread sleeve, 26-a guide column, 27-a connecting taper sleeve and 28-a set screw, 29-mounting screw shim set.
Detailed Description
The invention is described in further detail below with reference to the accompanying drawings in order to better understand the technical solution.
As shown in fig. 1-5, the jaw grinding device of the present invention is fixedly installed on a tool rest of a lathe, and drives a grinding head or a bowl-shaped grinding wheel to grind a jaw with low precision by utilizing the axial and radial automatic feeding motions of a large dragging plate and a middle dragging plate of the lathe and the rotation of a motor of the jaw grinding device, so that the jaw precision can meet the requirement again.
With continuing reference to fig. 1-3, the motor mounting assembly comprises a motor mounting plate, a lifting bracket, a top plate, a bottom plate, a supporting plate and a mounting plate, wherein the motor is fixedly connected with the motor mounting plate through a mounting screw gasket group, the lifting bracket is fixedly connected with the motor mounting plate through a first inner hexagonal countersunk head screw, two ends of the supporting plate are fixedly connected with the corresponding bottom plate and the top plate through second inner hexagonal countersunk head screws, the mounting plate is respectively fixedly connected with the supporting plate and a lathe tool rest through a third inner hexagonal countersunk head screw and a screw, the lifting bracket is connected with the motor mounting plate through a first set screw, the motor mounting assembly is also provided with a lifting mechanism for adjusting the height position of a drill chuck, the lifting mechanism comprises a lifting screw rod and a hand wheel, the lower end of the lifting screw rod is connected with the bottom plate through a thrust bearing, and a bearing cover, the body of rod of lifting screw passes lifting support and roof in proper order after and passes through the second holding screw with the hand wheel and links to each other, links to each other through radial ball bearing between lifting screw and the roof, still is provided with trapezoidal swivel nut between lifting screw and the lifting support.
In order to realize the stable up-and-down movement of the lifting support, guide posts are arranged between the corresponding positions at the two ends of the top plate and the bottom plate, and the guide posts penetrate through the lifting support and are fixedly connected with the bottom plate and the top plate respectively; in order to reduce the mutual abrasion between the components, a connecting taper sleeve is sleeved on the motor output shaft, the drill chuck is connected with the motor output shaft through the connecting taper sleeve, and the connecting taper sleeve is fixed with the motor output shaft through a fastening screw.
The invention adopts a grinding mode to repair the clamping jaw, the end surface of the clamping jaw is repaired by the bowl-shaped grinding wheel, the inner cylindrical surface of the clamping jaw is repaired by the inner grinding head, the clamping jaw repairing device is arranged on a lathe tool rest, the chuck rotates at a low speed in the repairing process, the inner grinding head or the bowl-shaped grinding wheel rotates at a high speed, and the clamping jaw is repaired by the automatic feeding system of the carriage and the small carriage in the lathe so as to keep uniform grinding and stable feeding.