CN112703970A - Automatic batch grabbing, placing and puncturing method for edible fungus bags - Google Patents
Automatic batch grabbing, placing and puncturing method for edible fungus bags Download PDFInfo
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- CN112703970A CN112703970A CN202011406824.0A CN202011406824A CN112703970A CN 112703970 A CN112703970 A CN 112703970A CN 202011406824 A CN202011406824 A CN 202011406824A CN 112703970 A CN112703970 A CN 112703970A
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G18/00—Cultivation of mushrooms
- A01G18/60—Cultivation rooms; Equipment therefor
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Abstract
The utility model provides an edible mushroom package is automatic to be snatched in batches and places and thorn hole method, this method uses edible mushroom package to snatch in batches automatically and place and thorn hole device carries out automatic snatching in batches and places and thorn hole operation to the edible mushroom package, edible mushroom package is automatic to snatch in batches and places and thorn hole device includes the grid frame that is used for splendid attire edible mushroom package and sets up the base in grid frame both sides, all install the lateral shifting frame on the base, install vertical setting on the lateral shifting frame snatch the frame and be used for driving the vertical actuating mechanism who snatchs frame longitudinal movement, it snatchs the mechanism and the fungus package lifting mechanism to have set gradually a plurality of mutually supporting fungus packages from top to bottom on snatching the frame, still install the thorn hole mechanism that is used for carrying out the operation of stinging in batches to the fungus package on the lateral shifting frame of. The method has the advantages of reasonable design and high automation degree, can realize automatic picking and placing of the fungus bags in batches and automatic puncturing actions, can effectively improve the puncturing efficiency of the fungus bags, reduces the number of personnel, and reduces the labor intensity of the personnel.
Description
Technical Field
The invention relates to the technical field of edible fungus bag production, in particular to a method for automatically grabbing, placing and pricking edible fungus bags in batches.
Background
The edible fungus bag is a fungus bag for culturing edible fungi, the fungus bag (fungus stick) culture is a modern edible fungus culture general method, the production of flowers, herbaceous flowers, grain crops and vegetables similar to annual and biennial flowers is based on seeds, the edible fungus is produced from the fungus bag, the fungus bag is prepared by inoculating a bagged culture medium plant material (such as cottonseed hulls) into a strain and then performing greenhouse culture and temperature control culture, and when the edible fungi are produced, the edible fungi can be grown as long as specific temperature and humidity and water in the fungus bag are maintained.
In the prior art, in the production process of edible fungi, edible fungi bags need to be punctured, so that the normal growth of the edible fungi is promoted in a centralized manner, but when the edible fungi are produced, the number of the edible fungi bags is huge, and the edible fungi bags are punctured manually, so that the labor intensity is high, and the puncturing efficiency is low.
Disclosure of Invention
The invention aims to solve the technical problem of the prior art, and provides a method for automatically grabbing, placing and pricking edible fungus bags in batches, which can improve the fungus bag pricking efficiency, reduce the number of personnel and reduce the labor intensity of the personnel.
The technical problem to be solved by the present invention is achieved by the following technical means. The invention relates to a method for automatically grabbing, placing and pricking edible fungus bags in batches, which uses an automatic grabbing, placing and pricking device for the edible fungus bags in batches to carry out automatic grabbing, placing and pricking operations on the edible fungus bags in batches, wherein the automatic grabbing, placing and pricking device for the edible fungus bags in batches comprises a grid frame and a base; the method comprises the following specific steps:
(1) placing the edible fungus bags to be punctured on the grid frame, and moving the grid frame to the side part of the base;
(2) the transverse moving frame moves to the side part of the grid frame, then the grabbing frame moves longitudinally, and the fungus bag grabbing mechanism and the fungus bag lifting mechanism move to the position of the edible fungus bag;
(3) the fungus bag grabbing mechanism acts to grab the edible fungus bag, then the fungus bag lifting mechanism acts to upwards support the edible fungus bag, then the grabbing frame moves reversely, and the edible fungus bag is moved to the punching mechanism;
(4) the pricking mechanism acts to prick the grasped edible fungus bag;
(5) after the punching operation is finished, the grabbing frame acts, the edible fungus bags are sent back to the grid frame, the fungus bag lifting mechanism and the fungus bag grabbing mechanism act in sequence to release the edible fungus bags, and then the grabbing frame resets;
(6) the edible fungus bags are automatically grabbed and placed in batches and punctured by the reciprocating circulation.
The technical problem to be solved by the invention can be further realized by the following technical scheme that for the edible fungus bag batch automatic grabbing, placing and puncturing method, the number of the bases is 2, the 2 bases are respectively arranged at two sides of the grid frame, the transverse moving frame is also provided with a longitudinal driving mechanism for driving the grabbing frame to longitudinally move, and the number of the puncturing mechanisms is 2, and the 2 puncturing mechanisms are respectively arranged on the transverse moving frames at two sides of the grabbing frame.
The technical problem to be solved by the invention can be further realized by the following technical scheme that for the edible fungus bag batch automatic grabbing, placing and punching method, the transmission gear and the transverse moving motor for driving the transmission gear to rotate are arranged on the transverse moving frame, and the transmission rack matched with the transmission gear is fixedly arranged on the base.
The technical problem to be solved by the invention can be further realized by the following technical scheme that for the method for automatically grabbing, placing and pricking edible fungus bags in batches, the longitudinal driving mechanism comprises a longitudinal driving motor, a longitudinal driving gear is fixedly installed at the output end of the longitudinal driving motor, and a longitudinal driving rack matched with the longitudinal driving gear is fixedly installed on the transverse moving frame.
The technical problem to be solved by the invention can be further realized by the following technical scheme that for the edible fungus bag batch automatic grabbing, placing and punching method, the fungus bag grabbing mechanism comprises fungus bag profiling holding plates for limiting and fixing fungus bags, and the fungus bag profiling holding plates are all arranged on a grabbing frame through grabbing cylinders.
The technical problem to be solved by the invention can be further realized by the following technical scheme that for the edible fungus bag batch automatic grabbing, placing and puncturing method, the fungus bag lifting mechanism comprises a fungus bag positioning and lifting fork strip for lifting fungus bags, and the fungus bag positioning and lifting fork strips are all arranged on the grabbing frame through the lifting air cylinder.
The technical problem to be solved by the invention can be further realized by the following technical scheme that the edible fungus bag batch automatic grabbing, placing and pricking method comprises a pricking plate which is vertically arranged and a pricking hole driving motor for driving the pricking plate to act, a plurality of transverse pricking pin fixing plates are fixedly arranged on the pricking plate from top to bottom, each pricking pin fixing plate is fixedly provided with a pricking pin which is obliquely and downwards arranged, fungus bag stopping arc plates are sleeved on the pricking pins through compression springs, and pricking holes matched with the pricking pins are arranged on the fungus bag stopping arc plates.
The technical problem to be solved by the invention can be further realized by the following technical scheme that for the automatic batch grabbing, placing and pricking method for the edible fungus bags, the angle of the inclination angle formed by the pricking pin and the horizontal direction is 15-30 degrees.
Compared with the prior art, the edible fungus bag is contained in the grid frame, when the edible fungus bag punching machine is used, the transverse moving frame is moved to the grid frame, the longitudinal driving mechanism is used for driving the grabbing frame to move to the grid frame, the fungus bag grabbing mechanism is used for limiting and fixing the fungus bag, the fungus bag is supported away from the grid frame through the fungus bag supporting and lifting mechanism, then the longitudinal driving mechanism is used for driving the grabbing frame to move reversely, batch punching of the grabbed fungus bags is facilitated through the punching mechanism, and finally the grabber puts the punctured fungus bags back to the grid frame, so that the batch grabbing and punching operations of the fungus bags can be completed, and the punching efficiency of the fungus bags is greatly improved. The method has the advantages of reasonable design and high automation degree, can realize automatic picking and placing of the fungus bags in batches and automatic puncturing actions, can effectively improve the puncturing efficiency of the fungus bags, reduces the number of personnel, and reduces the labor intensity of the personnel.
Drawings
FIG. 1 is a schematic structural view of an automatic batch gripping, placing and pricking device for edible fungus bags according to the present invention;
FIG. 2 is a front view of the automatic batch gripping, placing and pricking device for edible fungus bags of the present invention;
FIG. 3 is a side view of the automatic batch gripping, placing and pricking device for edible fungus bags.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings of the present invention, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, a method for automatically grabbing, placing and pricking edible fungus bags in batches is provided, which uses an automatic grabbing, placing and pricking device for the edible fungus bags in batches to automatically grab, place and prick the edible fungus bags 2 in batches, the automatic grabbing, placing and pricking device for the edible fungus bags in batches comprises a grid frame 1 for containing the edible fungus bags 2 and bases 3 arranged at two sides of the grid frame 1, the base 3 is provided with a transverse moving frame 4, the transverse moving frame 4 is provided with a vertically arranged gripping frame 5 and a longitudinal driving mechanism 7 for driving the gripping frame 5 to move longitudinally, a plurality of mutually matched fungus bag grabbing mechanisms and fungus bag lifting mechanisms are sequentially arranged on the grabbing frame 5 from top to bottom, and a punching mechanism for punching the fungus bags in batches is also arranged on the transverse moving frame 4 at the two sides of the grabbing frame 5. The grid frame 1 adopts a grid frame 1 in the prior art, is provided with double rows of grids, is convenient for containing edible fungus bags in batches, the transverse moving frame 4 can transversely move along the base 3, and the longitudinal driving mechanism 7 is used for driving the grabbing frame 5 to longitudinally move, is convenient for the fungus bag grabbing mechanism and the fungus bag lifting mechanism to approach the grid frame 1, and grabs the fungus bags on the grid frame 1; the hole pricking mechanism is used for pricking holes in the picked fungus bags, so that hole pricking operation of the fungus bags is completed in batches, and hole pricking efficiency of the fungus bags is improved.
A transmission gear and a transverse moving motor 6 for driving the transmission gear to rotate are arranged on the transverse moving frame 4, and a transmission rack matched with the transmission gear is fixedly arranged on the base 3. The transverse moving motor 6 adopts a servo motor, is used for driving a gear to rotate, is matched with a transmission rack and drives the transverse moving frame 4 to transversely move on the base 3; the base 3 can also be provided with a track, and the transverse moving frame 4 is provided with a caster which is matched with the movement of the transverse moving frame 4.
The longitudinal driving mechanism 7 comprises a longitudinal driving motor, a longitudinal driving gear is fixedly installed at the output end of the longitudinal driving motor, and a longitudinal driving rack matched with the longitudinal driving gear is fixedly installed on the transverse moving frame 4. The longitudinal driving motor is a servo motor and is used for driving the longitudinal driving gear to be matched with the longitudinal driving rack and driving the grabbing frame 5 to longitudinally move on the transverse moving frame 4; the transverse moving frame 4 can also be provided with a slide rail, and the grabbing frame 5 is provided with a slide block which is matched with the movement of the grabbing frame 5.
Fungus package snatchs mechanism embraces board 8 including being used for the spacing fixed fungus package profile modeling of fungus package, and fungus package profile modeling is embraced board 8 and is all installed on snatching frame 5 through snatching the cylinder. The fungus bag profiling holding plate 8 comprises 2 arc-shaped plates which are vertically arranged, the 2 arc-shaped plates are rotatably arranged at the piston rod end of the grabbing cylinder, and a buffer spring is fixedly connected between the 2 arc-shaped plates, so that the distance between the 2 arc-shaped plates can be conveniently adjusted, and fungus bags can be clamped and grabbed; the output end of the grabbing cylinder is further provided with a grabbing guide shaft, a linear bearing matched with the grabbing guide shaft is arranged on the grabbing frame 5, and the grabbing cylinder is convenient to drive the fungus bag profiling holding plate 8 to perform longitudinal linear movement.
Fungus package lifts mechanism lifts fork strip 10 including the fungus package location that is used for lifting the fungus package, and fungus package location lifts fork strip 10 and all installs on snatching frame 5 through lifting the cylinder. 2 fungus bag positioning and lifting fork strips 10 are arranged, lifting gaps matched with fungus bags are reserved among the 2 fungus bag positioning and lifting fork strips 10, and the size of each lifting gap is smaller than the diameter of each fungus bag, so that the fungus bags can be conveniently lifted upwards; the fungus package location is lifted fork 10 and is lifted the output fixed connection of cylinder through lifting the guiding axle, snatch 5 and still install and lift guiding axle complex linear bearing, be convenient for lift cylinder drive fungus package location and lift fork 10 and carry out vertical rectilinear movement.
The hole pricking mechanism comprises a hole pricking plate and a hole pricking driving motor, the hole pricking plate is vertically arranged, the hole pricking driving motor is used for driving the hole pricking plate to act, a plurality of puncture needle fixing plates 9 are transversely arranged on the hole pricking plate from top to bottom, each puncture needle fixing plate 9 is fixedly provided with a puncture needle 11 which is obliquely and downwardly arranged, the angle of the inclination angle formed by each puncture needle 11 and the horizontal direction is 15-30 degrees, and preferably, the inclination angle of each puncture needle 11 is 15 degrees, so that the fungus bags can be better pricked; the pricking pins 11 are sleeved with fungus bag retaining arc plates 13 through pressure springs 12, and the fungus bag retaining arc plates 13 are provided with pricking pin 11 holes matched with the pricking pins 11. The puncture driving motor adopts a servo motor, the puncture plate is fixedly connected with the output end of the servo motor through a puncture guide shaft, and a linear bearing matched with the puncture guide shaft is also fixedly arranged on the transverse moving frame 4, so that the puncture plate can transversely and linearly move conveniently; the fungus bag stopping arc plate 13 is an arc plate and is matched with the pressure spring 12, so that the puncture needle 11 is not influenced to puncture the fungus bag, and the puncture needle 11 can be assisted to be pulled out of the fungus bag.
The edible fungus bag batch automatic grabbing and placing and pricking method can be matched with a PLC (programmable logic controller), automatic grabbing and pricking are carried out on the fungus bags, and the specific process is as follows:
after the grid frame 1 is in place, a signal is transmitted to a PLC after power-off detection, a transverse moving motor 6 is started under the control of a PLC program to drive a transverse moving frame 4 to move to the grid frame 1, then a longitudinal moving motor drives a fungus bag grabbing mechanism and a fungus bag lifting mechanism to move longitudinally, the moving positions are controlled by the PLC, after the transverse moving frame moves to a required position, the fungus bag grabbing mechanism acts to limit and fix the fungus bag, the fungus bag lifting mechanism moves vertically to lift the fungus bag, after the fungus bag is separated from the grid frame 1, the signal is transmitted to the PLC, and at the moment, the longitudinal moving motor runs in the opposite direction to convey the fungus bag to a puncturing station; at the moment, the pricking mechanism acts to drive the pricking pins 11 to prick the fungus bags in batches; the depth and distance of the puncture hole are controlled and adjusted by a PLC; after the pricking is finished, the motor is moved longitudinally, and the fungus bag is sent back to the grid frame 1, so that batch pricking operation is realized; one station finishes the pricking action, and at the moment, the transverse moving motor 6 is started under the control of the PLC to drive the transverse moving frame 4 to move for a set distance; when a PLC outputs a command, the fungus bags are controlled to be automatically grabbed, placed and punctured in batches.
Claims (8)
1. The utility model provides an edible mushroom bag is automatic to be snatched in batches and is placed and puncture method which characterized in that: the method comprises the steps that an edible fungus bag batch automatic grabbing and placing and pricking device is used for carrying out batch automatic grabbing and placing and pricking operation on edible fungus bags, the edible fungus bag batch automatic grabbing and placing and pricking device comprises a grid frame and a base, a transverse moving frame is installed on the base, a grabbing frame and a pricking mechanism are installed on the transverse moving frame, and a plurality of mutually matched fungus bag grabbing mechanisms and fungus bag lifting mechanisms are sequentially arranged on the grabbing frame from top to bottom; the method comprises the following specific steps:
(1) placing the edible fungus bags to be punctured on the grid frame, and moving the grid frame to the side part of the base;
(2) the transverse moving frame moves to the side part of the grid frame, then the grabbing frame moves longitudinally, and the fungus bag grabbing mechanism and the fungus bag lifting mechanism move to the position of the edible fungus bag;
(3) the fungus bag grabbing mechanism acts to grab the edible fungus bag, then the fungus bag lifting mechanism acts to upwards support the edible fungus bag, then the grabbing frame moves reversely, and the edible fungus bag is moved to the punching mechanism;
(4) the pricking mechanism acts to prick the grasped edible fungus bag;
(5) after the punching operation is finished, the grabbing frame acts, the edible fungus bags are sent back to the grid frame, the fungus bag lifting mechanism and the fungus bag grabbing mechanism act in sequence to release the edible fungus bags, and then the grabbing frame resets;
(6) the edible fungus bags are automatically grabbed and placed in batches and punctured by the reciprocating circulation.
2. The method for automatically grabbing, placing and pricking edible fungus bags in batches according to claim 1, wherein the method comprises the following steps: the base is provided with 2, and 2 bases set up respectively in the both sides of net rack, still installs the vertical actuating mechanism who is used for the drive to snatch a longitudinal movement on lateral shifting frame, and the thorn hole mechanism is provided with 2, and 2 are installed respectively on the lateral shifting frame of snatching a both sides.
3. The edible fungus bag batch automatic grabbing, placing and pricking method according to claim 1 or 2, characterized in that: the transverse moving frame is provided with a transmission gear and a transverse moving motor for driving the transmission gear to rotate, and the base is fixedly provided with a transmission rack matched with the transmission gear.
4. The method for automatically grabbing, placing and pricking edible fungus bags in batches according to claim 2, wherein the method comprises the following steps: the longitudinal driving mechanism comprises a longitudinal driving motor, a longitudinal driving gear is fixedly mounted at the output end of the longitudinal driving motor, and a longitudinal driving rack matched with the longitudinal driving gear is fixedly mounted on the transverse moving frame.
5. The method for automatically grabbing, placing and pricking edible fungus bags in batches according to claim 1, wherein the method comprises the following steps: fungus package snatchs mechanism embraces the board including being used for the spacing fixed fungus package profile modeling of fungus package, and fungus package profile modeling is embraced the board and is all installed on snatching the frame through snatching the cylinder.
6. The method for automatically grabbing, placing and pricking edible fungus bags in batches according to claim 1, wherein the method comprises the following steps: fungus package lifts mechanism lifts the fork strip including the fungus package location that is used for lifting the fungus package, and fungus package location lifts the fork strip and all installs on snatching the frame through lifting the cylinder.
7. The edible fungus bag batch automatic grabbing, placing and pricking method according to claim 1 or 2, characterized in that: the puncturing mechanism comprises a vertically arranged puncturing plate and a puncturing hole driving motor used for driving the puncturing plate to move, a plurality of transverse puncturing needle fixing plates are fixedly mounted on the puncturing plate from top to bottom, puncturing needles which are obliquely arranged downwards are fixedly mounted on each puncturing needle fixing plate, a fungus package stopping arc plate is sleeved on each puncturing needle through a compression spring, and a puncturing needle hole matched with the puncturing needles is formed in the fungus package stopping arc plate.
8. The method for automatically grabbing, placing and pricking edible fungus bags in batches according to claim 7, wherein the method comprises the following steps: the angle of the inclined angle formed by the felting needle and the horizontal direction is 15-30 degrees.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011406824.0A CN112703970A (en) | 2020-12-04 | 2020-12-04 | Automatic batch grabbing, placing and puncturing method for edible fungus bags |
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| CN202011406824.0A CN112703970A (en) | 2020-12-04 | 2020-12-04 | Automatic batch grabbing, placing and puncturing method for edible fungus bags |
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| CN112703970A true CN112703970A (en) | 2021-04-27 |
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| CN202011406824.0A Pending CN112703970A (en) | 2020-12-04 | 2020-12-04 | Automatic batch grabbing, placing and puncturing method for edible fungus bags |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114145183A (en) * | 2021-10-29 | 2022-03-08 | 山东省农业机械科学研究院 | Punching, oxygen increasing and water injecting integrated device for edible mushroom sticks and working method |
| CN114408559A (en) * | 2022-01-19 | 2022-04-29 | 左兴相 | A kind of automatic unloading mechanism and automatic unloading method of bacteria bag |
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Application publication date: 20210427 |